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CONTENTS ACCELERATOR C1 AIR SHROUD FAN A8 BODY C11-12 BODY 2 D1 BODY FITTING D2 BRAKE B9-10 BRAKE 2 B11 BRAKE 3 B12 BUMPER C10 CAMSHAFT VALVE A7 CARBURETOR A10 CARRIER D3-4 CRANKCASE A12 CRANKSHAFT PISTON A6 CYLINDER HEAD A5 ELECTRICAL 1 D9 ELECTRICAL 2 D10-11 ENGINE ASSEMBLY A4 ENGINE BRACKET B1 EXHAUST A11 FRAME B3 FRONT SUSPENSION WHEEL B4-5 FUEL TANK B8 GOVERNOR C2 HEADLIGHT D8 INTAKE A9 PRIMARY SHEAVE C3 REAR ARM SUSPENSION B2 REAR AXLE MOUNT WHEEL C8 SEAT D5 SECONDARY SHEAVE C4 SHIFTER CABLES C9 STARTING MOTOR D6-7 STEERING B6-7 TRANSMISSION 1 C5-7

April 2004 A1 1CJU5-100E1

A2

CONTENTS ACCELERATOR C1 AIR SHROUD FAN A8 BODY C11-12 BODY 2 D1 BODY FITTING D2 BRAKE B9-10 BRAKE 2 B11 BRAKE 3 B12 BUMPER C10 CAMSHAFT VALVE A7 CARBURETOR A10 CARRIER D3-4 CRANKCASE A12 CRANKSHAFT PISTON A6 CYLINDER HEAD A5 ELECTRICAL 1 D9 ELECTRICAL 2 D10-11 ENGINE ASSEMBLY A4 ENGINE BRACKET B1 EXHAUST A11 FRAME B3 FRONT SUSPENSION WHEEL B4-5 FUEL TANK B8 GOVERNOR C2 HEADLIGHT D8 INTAKE A9 PRIMARY SHEAVE C3 REAR ARM SUSPENSION B2 REAR AXLE MOUNT WHEEL C8 SEAT D5 SECONDARY SHEAVE C4 SHIFTER CABLES C9 STARTING MOTOR D6-7 STEERING B6-7 TRANSMISSION 1 C5-7

A3

ENGINE ASSEMBLY

Ref. Part CONTENTS
No. Number Description Qty Remarks ACCELERATOR AIR SHROUD FAN
BODY
1 JR6-19001-00-00 ENGINE ASSEMBLY . . . . . . . . 1 BODY 2 BODY FITTING
BRAKE
BRAKE 2
BRAKE 3
BUMPER
CAMSHAFT VALVE
CARBURETOR
CARRIER
CRANKCASE
CRANKSHAFT PISTON
CYLINDER HEAD
ELECTRICAL 1
ELECTRICAL 2
ENGINE ASSEMBLY
ENGINE BRACKET
EXHAUST
FRAME
FRONT SUSPENSION WHEEL
FUEL TANK
GOVERNOR
HEADLIGHT
INTAKE
PRIMARY SHEAVE
REAR ARM SUSPENSION
REAR AXLE MOUNT WHEEL
SEAT
SECONDARY SHEAVE
SHIFTER CABLES
STARTING MOTOR
STEERING
TRANSMISSION 1

A4

C1 A8 C11-12 D1 D2 B9-10 B11 B12 C10

A7 A10 D3-4

A12 A6 A5 D9 D10-11 A4 B1 A11 B3 B4-5 B8 C2 D8 A9 C3 B2 C8 D5 C4 C9 D6-7 B6-7 C5-7

CYLINDER HEAD

Ref. Part CONTENTS
No. Number Description Qty Remarks ACCELERATOR AIR SHROUD FAN C1 A8
BODY C11-12
1 JT0-11111-00-00 HEAD, CYLINDER 1 . . . . . . . . . 1 BODY 2 BODY FITTING D1 D2
2 JN6-11133-10-00 . .GUIDE, VALVE 1 . . . . . . . . . . 2 BRAKE BRAKE 2 B9-10 B11
3 4 JT0-11181-00-00 95817-10070-00 GASKET, CYLINDER HEAD 1 . BOLT, FLANGE . . . . . . . . . . . . 1 4 BRAKE 3 BUMPER CAMSHAFT VALVE B12 C10 A7
5 99530-14016-00 PIN, DOWEL . . . . . . . . . . . . . . 2 CARBURETOR CARRIER A10 D3-4
6 95627-08618-00 BOLT, STUD . . . . . . . . . . . . . . 2 CRANKCASE CRANKSHAFT PISTON A12 A6
7 94702-00343-00 PLUG, SPARK (NGK BP4ES) . . 1 AP CYLINDER HEAD ELECTRICAL 1 A5 D9
8 94702-00348-00 JN6-11191-01-00 PLUG, SPARK (NGK-BPR2ES) COVER, CYLINDER HEAD 1 . . 1 1 STD ELECTRICAL 2 ENGINE ASSEMBLY ENGINE BRACKET D10-11 A4 B1
9 JN6-11116-00-00 . .JOINT, BREATHER . . . . . . . . 1 EXHAUST FRAME A11 B3
10 JN6-11168-00-00 COVER, BREATHER . . . . . . . . 1 FRONT SUSPENSION WHEEL FUEL TANK B4-5 B8
11 12 JN6-11169-00-00 JN6-11193-00-00 GASKET, BREATHER COVER . GASKET, HEAD COVER 1 . . . . 1 1 GOVERNOR HEADLIGHT INTAKE C2 D8 A9
13 95827-06030-00 BOLT, FLANGE . . . . . . . . . . . . 4 PRIMARY SHEAVE REAR ARM SUSPENSION C3 B2
14 JN6-E1166-00-00 PIPE, BREATHER 1 . . . . . . . . . 1 REAR AXLE MOUNT WHEEL SEAT C8 D5
15 95607-08710-00 BOLT, STUD . . . . . . . . . . . . . . 2 SECONDARY SHEAVE SHIFTER CABLES C4 C9
16 JR7-11163-00-00 ELEMENT . . . . . . . . . . . . . . . . 1 STARTING MOTOR D6-7
17 90467-13847-00 CLIP . . . . . . . . . . . . . . . . . . . . 2 STEERING TRANSMISSION 1 B6-7 C5-7

A5

CRANKSHAFT PISTON

Ref. Part CONTENTS
No. Number Description Qty Remarks ACCELERATOR AIR SHROUD FAN C1 A8
BODY C11-12
1 JN6-11400-00-00 CRANKSHAFT ASSY . . . . . . . . 1 BODY 2 BODY FITTING D1 D2
2 JR7-11631-00-A0 PISTON (STD) . . . . . . . . . . . . . 1 BRAKE BRAKE 2 B9-10 B11
JR7-11635-00-00 JR7-11636-00-00 PISTON (0.25MM O/S) PISTON (0.50MM O/S) . . . . . . . . . . . . . . 1 1 AP AP BRAKE 3 BUMPER CAMSHAFT VALVE B12 C10 A7
3 JR7-11610-00-00 PISTON RING SET (STD) . . . . . 1 CARBURETOR CARRIER A10 D3-4
JR7-11610-10-00 PISTON RING SET (0.25MM O/S) . . . . . . . . . . . . . . 1 AP CRANKCASE CRANKSHAFT PISTON CYLINDER HEAD A12 A6 A5
JR7-11610-20-00 PISTON RING SET (0.50MM O/S) . . . . . . . . . . . . . . 1 AP ELECTRICAL 1 ELECTRICAL 2 ENGINE ASSEMBLY D9 D10-11 A4
4 583-11633-00-00 PIN, PISTON . . . . . . . . . . . . . . 1 ENGINE BRACKET EXHAUST B1 A11
5 93450-21053-00 CIRCLIP . . . . . . . . . . . . . . . . . . 2 FRAME FRONT SUSPENSION WHEEL B3 B4-5
6 JN6-11650-00-00 CONNECTING ROD ASSY . . . . 1 FUEL TANK B8
7 JN6-11654-00-00 . .BOLT, CONNECTING ROD . . 2 GOVERNOR HEADLIGHT C2 D8
8 JN6-11454-00-00 WEIGHT 1 . . . . . . . . . . . . . . . . 1 INTAKE PRIMARY SHEAVE A9 C3
REAR ARM SUSPENSION B2
REAR AXLE MOUNT WHEEL C8
SEAT D5
SECONDARY SHEAVE C4
SHIFTER CABLES C9
STARTING MOTOR D6-7
STEERING B6-7
TRANSMISSION 1 C5-7

A6

CAMSHAFT VALVE

Ref. Part CONTENTS
No. Number Description Qty Remarks ACCELERATOR AIR SHROUD FAN C1 A8
BODY C11-12
1 JR7-12170-00-00 CAMSHAFT ASSY 1 . . . . . . . . . 1 BODY 2 BODY FITTING D1 D2
2 JN6-12111-01-00 VALVE, INTAKE . . . . . . . . . . . . 1 BRAKE BRAKE 2 B9-10 B11
3 4 7RH-12121-00-00 JN6-12153-00-00 VALVE, EXHAUST . . . . . . . . . . LIFTER, VALVE . . . . . . . . . . . . 1 2 BRAKE 3 BUMPER CAMSHAFT VALVE B12 C10 A7
5 90501-264A9-00 SPRING, COMPRESSION . . . . . 2 CARBURETOR CARRIER A10 D3-4
6 J38-12117-01-00 RETAINER, VALVE SPRING . . 2 CRANKCASE CRANKSHAFT PISTON A12 A6
7 J38-12118-00-00 COTTER, VALVE . . . . . . . . . . . 2 CYLINDER HEAD ELECTRICAL 1 A5 D9
8 9 JN6-12151-00-00 22F-12159-00-00 ARM, VALVE ROCKER . . . . . . SCREW, VALVE ADJUSTING . . 2 2 ELECTRICAL 2 ENGINE ASSEMBLY ENGINE BRACKET D10-11 A4 B1
10 90170-05302-00 NUT . . . . . . . . . . . . . . . . . . . . . 2 EXHAUST FRAME A11 B3
11 J38-12156-00-00 SHAFT, ROCKER 2 . . . . . . . . . 1 FRONT SUSPENSION WHEEL FUEL TANK B4-5 B8
12 13 JR7-12154-01-00 4G0-12119-00-00 ROD, VALVE PUSH . . . . . . . . . SEAL, VALVE STEM . . . . . . . . 2 1 GOVERNOR HEADLIGHT INTAKE C2 D8 A9
PRIMARY SHEAVE C3
REAR ARM SUSPENSION B2
REAR AXLE MOUNT WHEEL C8
SEAT D5
SECONDARY SHEAVE C4
SHIFTER CABLES C9
STARTING MOTOR D6-7
STEERING B6-7
TRANSMISSION 1 C5-7

A7

AIR SHROUD FAN

Ref. Part CONTENTS
No. Number Description Qty Remarks ACCELERATOR AIR SHROUD FAN C1 A8
BODY C11-12
1 JN6-12621-00-00 CASE, FAN . . . . . . . . . . . . . . . 1 BODY 2 BODY FITTING D1 D2
2 95807-06020-00 BOLT, FLANGE . . . . . . . . . . . . 5 BRAKE BRAKE 2 B9-10 B11
3 4 JN6-12616-00-00 97707-60520-00 COVER, FAN CASE . . . . . . . . . SCREW, TAPPING . . . . . . . . . . 1 3 BRAKE 3 BUMPER CAMSHAFT VALVE B12 C10 A7
5 JN6-12651-00-00 AIR SHROUD, CYLINDER 1 . . . 1 CARBURETOR CARRIER A10 D3-4
6 JR7-12658-00-00 DAMPER, AIR SHROUD 1 . . . . 1 CRANKCASE CRANKSHAFT PISTON A12 A6
7 JN6-12652-00-00 AIR SHROUD, CYLINDER 2 . . . 1 CYLINDER HEAD ELECTRICAL 1 A5 D9
8 9 95807-06020-00 JR6-2179R-01-00 BOLT, FLANGE . . . . . . . . . . . . PLATE, EPA 2 (CALIFORNIA) . 2 1 ELECTRICAL 2 ENGINE ASSEMBLY ENGINE BRACKET D10-11 A4 B1
10 7UH-2111F-00-00 LABEL, EMISSION . . . . . . . . . . 1 EXHAUST FRAME A11 B3
11 JN6-E2691-00-00 DUCT, 1 . . . . . . . . . . . . . . . . . . 1 FRONT SUSPENSION WHEEL FUEL TANK B4-5 B8
12 90269-08813-00 RIVET . . . . . . . . . . . . . . . . . . . 2 GOVERNOR C2
HEADLIGHT D8
INTAKE A9
PRIMARY SHEAVE C3
REAR ARM SUSPENSION B2
REAR AXLE MOUNT WHEEL C8
SEAT D5
SECONDARY SHEAVE C4
SHIFTER CABLES C9
STARTING MOTOR D6-7
STEERING B6-7
TRANSMISSION 1 C5-7

A8

INTAKE

Ref. Part CONTENTS
No. Number Description Qty Remarks ACCELERATOR AIR SHROUD FAN C1 A8
BODY C11-12
1 JN6-13595-00-00 JOINT . . . . . . . . . . . . . . . . . . . 1 BODY 2 BODY FITTING D1 D2
2 95707-08500-00 .NUT, FLANGE . . . . . . . . . . . . . 2 BRAKE BRAKE 2 B9-10 B11
3 JN6-13567-00-00 GASKET . . . . . . . . . . . . . . . . . 3 BRAKE 3 B12
4 90119-06838-00 BOLT, WITH WASHER . . . . . . . 2 BUMPER CAMSHAFT VALVE C10 A7
5 91701-05010-00 PIN, CLEVIS . . . . . . . . . . . . . . . 2 CARBURETOR CARRIER A10 D3-4
6 90468-10049-00 CLIP . . . . . . . . . . . . . . . . . . . . 2 CRANKCASE CRANKSHAFT PISTON A12 A6
7 99001-07600-00 CIRCLIP . . . . . . . . . . . . . . . . . . 1 CYLINDER HEAD ELECTRICAL 1 A5 D9
8 9 91701-05010-00 90468-10049-00 PIN, CLEVIS . . . . . . . . . . . . . . . CLIP . . . . . . . . . . . . . . . . . . . . 1 1 ELECTRICAL 2 ENGINE ASSEMBLY ENGINE BRACKET D10-11 A4 B1
10 JN6-E4411-02-00 CASE, AIR CLEANER 1 . . . . . . 1 EXHAUST FRAME A11 B3
11 JN6-E4412-01-00 CAP, CLEANER CASE 1 . . . . . 1 FRONT SUSPENSION WHEEL FUEL TANK B4-5 B8
12 13 JN6-E4450-01-00 JN6-E445E-00-00 ELEMENT ASSY, AIR CLEANER FILTER 1 . . . . . . . . . . . . . . . . . 1 1 GOVERNOR HEADLIGHT INTAKE C2 D8 A9
14 JN6-E3586-01-00 JOINT, CARBURETOR 1 . . . . . 1 PRIMARY SHEAVE REAR ARM SUSPENSION C3 B2
15 JN6-E4424-00-00 CLIP, CAP FITTING . . . . . . . . . 5 REAR AXLE MOUNT WHEEL SEAT C8 D5
16 93210-398D6-00 O-RING . . . . . . . . . . . . . . . . . . 1 SECONDARY SHEAVE SHIFTER CABLES C4 C9
17 90105-06862-00 BOLT, FLANGE . . . . . . . . . . . . 3 STARTING MOTOR D6-7
18 JN6-F6312-01-00 CABLE, THROTTLE 2 . . . . . . . 1 STEERING TRANSMISSION 1 B6-7 C5-7
19 J55-F6331-11-00 CABLE, STARTER 1 . . . . . . . . 1
20 JN6-F6333-10-00 NUT . . . . . . . . . . . . . . . . . . . . . 1
21 90464-31827-00 CLAMP . . . . . . . . . . . . . . . . . . 1

A9

CARBURETOR

Ref. Part CONTENTS
No. Number Description Qty Remarks ACCELERATOR AIR SHROUD FAN C1 A8
BODY C11-12
1 JR6-14101-00-00 CARBURETOR ASSY 1 . . . . . . 1 BODY 2 BODY FITTING D1 D2
2 98507-05008-00 . .SCREW, PAN HEAD . . . . . . . 2 BRAKE BRAKE 2 B9-10 B11
3 4 92990-05100-00 JN6-14291-00-00 . WASHER, SPRING . . . . . . . . . . .BRACKET 1 . . . . . . . . . . . . . 2 1 BRAKE 3 BUMPER CAMSHAFT VALVE B12 C10 A7
5 J10-14227-00-00 . .PLATE . . . . . . . . . . . . . . . . . 1 CARBURETOR CARRIER A10 D3-4
6 7NJ-14211-00-00 . .SCREW, PILOT ADJUSTING . 1 CRANKCASE CRANKSHAFT PISTON A12 A6
7 73A-14212-10-00 . .SPRING . . . . . . . . . . . . . . . . 1 CYLINDER HEAD ELECTRICAL 1 A5 D9
8 9 732-14142-65-A0 JN6-1495H-3B-00 . .JET, PILOT (# 65) . . . . . . . . . . .NOZZLE, MAIN . . . . . . . . . . . 1 1 ELECTRICAL 2 ENGINE ASSEMBLY ENGINE BRACKET D10-11 A4 B1
10 73A-1414G-00-00 . . PIPE, MAIN BLEED . . . . . . . 1 EXHAUST FRAME A11 B3
11 3G2-1423A-67-00 . .JET, MAIN (# 82.5) . . . . . . . . 1 AP FRONT SUSPENSION WHEEL FUEL TANK B4-5 B8
3G2-1423A-68-A0 3G2-1423E-33-A0 . .JET, MAIN (# 87.5) . . . . . . . . . .JET, MAIN (#83.8) . . . . . . . . . 1 1 STD AP GOVERNOR HEADLIGHT INTAKE C2 D8 A9
12 796-14184-00-00 . .GASKET, FLOAT CHAMBER 1 PRIMARY SHEAVE REAR ARM SUSPENSION C3 B2
13 JN6-14185-00-00 . .FLOAT . . . . . . . . . . . . . . . . . 1 REAR AXLE MOUNT WHEEL SEAT C8 D5
14 127-14198-00-00 . .GASKET . . . . . . . . . . . . . . . . 1 SECONDARY SHEAVE SHIFTER CABLES C4 C9
15 7R1-14162-00-00 . .BOLT, HOLDING . . . . . . . . . . 1 STARTING MOTOR D6-7
16 JN5-14150-00-00 . .NEEDLE ASSY . . . . . . . . . . . 1 STEERING TRANSMISSION 1 B6-7 C5-7
17 22F-14186-00-00 . .PIN, FLOAT . . . . . . . . . . . . . . 1
18 1WG-14922-00-00 . .SCREW, THROTTLE . . . . . . . 1
19 73A-14212-10-00 . .SPRING . . . . . . . . . . . . . . . . 1
20 98507-04010-00 . SCREW, PAN HEAD . . . . . . . 1
21 92902-04100-00 . .WASHER, SPRING . . . . . . . . 1
22 7E1-14191-00-00 . .PLUG, DRAIN . . . . . . . . . . . . 1
23 73A-14212-00-00 . .SPRING . . . . . . . . . . . . . . . . 1
24 7LV-14118-00-00 . .CAP . . . . . . . . . . . . . . . . . . . 1
25 1KT-14197-01-00 . .PIPE . . . . . . . . . . . . . . . . . . . 1

A10

EXHAUST

Ref. Part CONTENTS
No. Number Description Qty Remarks ACCELERATOR AIR SHROUD FAN
BODY
1 JU0-E4710-10-00 MUFFLER ASSY 1 . . . . . . . . . . 1 BODY 2 BODY FITTING
2 7KY-14613-01-00 GASKET, EXHAUST 1 . . . . . . . 1 BRAKE BRAKE 2
3 90179-08879-00 NUT . . . . . . . . . . . . . . . . . . . . . 2 BRAKE 3
4 90185-08841-00 NUT, SELF-LOCKING . . . . . . . . 1 BUMPER CAMSHAFT VALVE
5 90119-08825-00 BOLT, WITH WASHER . . . . . . . 2 CARBURETOR CARRIER
6 JN6-F1435-10-00 BRACKET, MUFFLER 1 . . . . . . 1 CRANKCASE CRANKSHAFT PISTON
CYLINDER HEAD
ELECTRICAL 1
ELECTRICAL 2
ENGINE ASSEMBLY
ENGINE BRACKET
EXHAUST
FRAME
FRONT SUSPENSION WHEEL
FUEL TANK
GOVERNOR
HEADLIGHT
INTAKE
PRIMARY SHEAVE
REAR ARM SUSPENSION
REAR AXLE MOUNT WHEEL
SEAT
SECONDARY SHEAVE
SHIFTER CABLES
STARTING MOTOR
STEERING
TRANSMISSION 1

A11

C1 A8 C11-12 D1 D2 B9-10 B11 B12 C10

A7 A10 D3-4

A12 A6 A5 D9 D10-11 A4 B1 A11 B3 B4-5 B8 C2 D8 A9 C3 B2 C8 D5 C4 C9 D6-7 B6-7 C5-7

CRANKCASE

Ref. Part CONTENTS
No. Number Description Qty Remarks ACCELERATOR AIR SHROUD FAN C1 A8
BODY C11-12
1 JR7-15100-00-00 CRANKCASE ASSY . . . . . . . . . 1 BODY 2 BODY FITTING D1 D2
2 JN6-15155-00-00 . .NOZZLE 3 . . . . . . . . . . . . . . . 1 BRAKE BRAKE 2 B9-10 B11
3 JR7-15407-00-00 ELEMENT 1 . . . . . . . . . . . . . . . 1 BRAKE 3 B12
4 JR7-15123-00-00 PLATE, BUFFLE 1 . . . . . . . . . . 1 BUMPER CAMSHAFT VALVE C10 A7
5 90159-06107-00 SCREW, WITH WASHER . . . . . 1 CARBURETOR CARRIER A10 D3-4
6 93306-30709-00 BEARING . . . . . . . . . . . . . . . . . 1 CRANKCASE CRANKSHAFT PISTON A12 A6
7 93102-35014-00 OIL SEAL . . . . . . . . . . . . . . . . . 1 CYLINDER HEAD ELECTRICAL 1 A5 D9
8 9 93306-20201-00 90340-12097-00 BEARING (B6202) . . . . . . . . . . PLUG, STRAIGHT SCREW . . . . 1 1 ELECTRICAL 2 ENGINE ASSEMBLY ENGINE BRACKET D10-11 A4 B1
10 812-11198-00-00 GASKET . . . . . . . . . . . . . . . . . 1 EXHAUST FRAME A11 B3
11 99530-08016-00 PIN, DOWEL . . . . . . . . . . . . . . 2 FRONT SUSPENSION WHEEL FUEL TANK B4-5 B8
12 13 JN6-15411-00-00 93306-20714-00 COVER, CRANKCASE 1 . . . . . BEARING . . . . . . . . . . . . . . . . . 1 1 GOVERNOR HEADLIGHT INTAKE C2 D8 A9
14 93102-35014-00 OIL SEAL . . . . . . . . . . . . . . . . . 1 PRIMARY SHEAVE REAR ARM SUSPENSION C3 B2
15 93306-20201-00 BEARING (B6202) . . . . . . . . . . 1 REAR AXLE MOUNT WHEEL SEAT C8 D5
16 JN6-15451-02-00 GASKET, CRANKCASE COVER 1 . . . . . . . . . . . . . . . . . 1 SECONDARY SHEAVE SHIFTER CABLES STARTING MOTOR C4 C9 D6-7
17 95817-08045-00 BOLT, FLANGE . . . . . . . . . . . . 6 STEERING TRANSMISSION 1 B6-7 C5-7
18 95817-10050-00 BOLT, FLANGE . . . . . . . . . . . . 2
19 796-15363-01-00 PLUG, OIL . . . . . . . . . . . . . . . . 1
20 93210-22344-00 O-RING . . . . . . . . . . . . . . . . . . 1
21 J38-15361-00-00 GAUGE, LEVEL . . . . . . . . . . . . 1

A12

ENGINE BRACKET

Ref. Part CONTENTS
No. Number Description Qty Remarks ACCELERATOR AIR SHROUD FAN C1 A8
BODY C11-12
1 9560P-10200-00 NUT, FLANGE . . . . . . . . . . . . . 4 BODY 2 BODY FITTING D1 D2
2 9290P-10200-00 WASHER . . . . . . . . . . . . . . . . . 4 BRAKE BRAKE 2 B9-10 B11
3 4 JN6-F1481-00-00 JN6-F1411-00-00 BOLT, ENGINE MOUNTING 1 . BRACKET, ENGINE 1 . . . . . . . 4 1 BRAKE 3 BUMPER CAMSHAFT VALVE B12 C10 A7
5 JN6-F1419-02-00 BRACKET, ENGINE 2 . . . . . . . 1 CARBURETOR CARRIER A10 D3-4
6 JR3-F1459-00-00 SPACER . . . . . . . . . . . . . . . . . 4 CRANKCASE CRANKSHAFT PISTON A12 A6
7 9299R-08200-00 WASHER . . . . . . . . . . . . . . . . . 2 CYLINDER HEAD ELECTRICAL 1 A5 D9
8 9 90201-088K6-00 90101-08880-00 WASHER, PLATE . . . . . . . . . . . BOLT . . . . . . . . . . . . . . . . . . . . 4 4 ELECTRICAL 2 ENGINE ASSEMBLY ENGINE BRACKET D10-11 A4 B1
10 90179-08885-00 NUT . . . . . . . . . . . . . . . . . . . . . 4 EXHAUST FRAME A11 B3
FRONT SUSPENSION WHEEL B4-5
FUEL TANK B8
GOVERNOR C2
HEADLIGHT D8
INTAKE A9
PRIMARY SHEAVE C3
REAR ARM SUSPENSION B2
REAR AXLE MOUNT WHEEL C8
SEAT D5
SECONDARY SHEAVE C4
SHIFTER CABLES C9
STARTING MOTOR D6-7
STEERING B6-7
TRANSMISSION 1 C5-7

B1

REAR ARM SUSPENSION

Ref. Part CONTENTS
No. Number Description Qty Remarks ACCELERATOR AIR SHROUD FAN C1 A8
BODY C11-12
1 JN6-F2110-02-00 REAR ARM COMP. . . . . . . . . . 1 BODY 2 BODY FITTING D1 D2
2 JN6-F2123-10-00 BUSH 1 . . . . . . . . . . . . . . . . . . 1 BRAKE BRAKE 2 B9-10 B11
3 4 90105-13864-00 90179-13878-00 BOLT, FLANGE . . . . . . . . . . . . NUT . . . . . . . . . . . . . . . . . . . . . 1 1 BRAKE 3 BUMPER CAMSHAFT VALVE B12 C10 A7
5 9751P-10620-00 BOLT, WITH WASHER . . . . . . . 2 CARBURETOR CARRIER A10 D3-4
6 JN6-F217G-00-00 ROD, CONNECTING 2 . . . . . . . 1 CRANKCASE CRANKSHAFT PISTON A12 A6
7 JN6-F2124-10-00 BUSH 2 . . . . . . . . . . . . . . . . . . 2 CYLINDER HEAD ELECTRICAL 1 A5 D9
8 9 9581P-12065-00 9560P-12200-00 BOLT, FLANGE . . . . . . . . . . . . NUT, FLANGE . . . . . . . . . . . . . 2 2 ELECTRICAL 2 ENGINE ASSEMBLY ENGINE BRACKET D10-11 A4 B1
10 90201-128S4-00 WASHER, PLATE . . . . . . . . . . . 2 EXHAUST FRAME A11 B3
11 JR6-F2210-00-00 SHOCK ABSORBER ASSY, REAR . . . . . . . . . . . . . . . . . . . . 2 FRONT SUSPENSION WHEEL FUEL TANK GOVERNOR B4-5 B8 C2
12 9581P-12065-00 BOLT, FLANGE . . . . . . . . . . . . 4 HEADLIGHT INTAKE D8 A9
13 14 90185-12072-00 JN6-F2128-01-00 NUT, SELF-LOCKING . . . . . . . . COVER, THRUST 1 . . . . . . . . . 4 1 PRIMARY SHEAVE REAR ARM SUSPENSION REAR AXLE MOUNT WHEEL C3 B2 C8
15 90267-48850-00 RIVET, BLIND . . . . . . . . . . . . . 4 SEAT SECONDARY SHEAVE D5 C4
16 90267-40851-00 RIVET, BLIND . . . . . . . . . . . . . 2 SHIFTER CABLES STARTING MOTOR C9 D6-7
STEERING B6-7
TRANSMISSION 1 C5-7

B2

FRAME

Ref. Part CONTENTS
No. Number Description Qty Remarks ACCELERATOR AIR SHROUD FAN
BODY
1 JU5-F2501-01-00 FRAME COMP. . . . . . . . . . . . . 1 BODY 2 BODY FITTING
2 JU0-F2567-00-00 SUPPORT 1 . . . . . . . . . . . . . . . 1 BRAKE BRAKE 2
3 90109-10862-00 BOLT . . . . . . . . . . . . . . . . . . . . 2 BRAKE 3
4 90170-10847-00 NUT . . . . . . . . . . . . . . . . . . . . . 4 BUMPER CAMSHAFT VALVE
5 9290P-10100-00 WASHER . . . . . . . . . . . . . . . . . 4 CARBURETOR CARRIER
6 9290P-10200-00 WASHER . . . . . . . . . . . . . . . . . 4 CRANKCASE CRANKSHAFT PISTON
7 JW5-F722B-00-00 BAR, TOW . . . . . . . . . . . . . . . . 1 CYLINDER HEAD ELECTRICAL 1
ELECTRICAL 2
ENGINE ASSEMBLY
ENGINE BRACKET
EXHAUST
FRAME
FRONT SUSPENSION WHEEL
FUEL TANK
GOVERNOR
HEADLIGHT
INTAKE
PRIMARY SHEAVE
REAR ARM SUSPENSION
REAR AXLE MOUNT WHEEL
SEAT
SECONDARY SHEAVE
SHIFTER CABLES
STARTING MOTOR
STEERING
TRANSMISSION 1

B3

C1 A8 C11-12 D1 D2 B9-10 B11 B12 C10

A7 A10 D3-4

A12 A6 A5 D9 D10-11 A4 B1 A11 B3 B4-5 B8 C2 D8 A9 C3 B2 C8 D5 C4 C9 D6-7 B6-7 C5-7

FRONT SUSPENSION WHEEL

Ref. Part CONTENTS

No. Number Description Qty Remarks ACCELERATOR C1 AIR SHROUD FAN A8 BODY C11-12 BODY 2 D1

1 JU5-F3570-10-00 FRONT LOWER ARM COMP. BODY FITTING D2(LEFT) . . . . . . . . . . . . . . . . . . . 1 BRAKE B9-10 BRAKE 2 B11

2 JN6-F3526-00-00 . .BUSH . . . . . . . . . . . . . . . . . . 2 BRAKE 3 B12

3 90384-15825-00 BUSH, BIMETAL FORMED . . . . 2 BUMPER C10

CAMSHAFT VALVE A7 4 JR6-F3501-10-00 STEERING KNUCKLE ASSY CARBURETOR A10 (LEFT) . . . . . . . . . . . . . . . . . . . 1 CARRIER D3-4

CRANKCASE A12 5 JN3-F3512-00-00 ARM, KNUCKLE 1 . . . . . . . . . . 1 CRANKSHAFT PISTON A6 CYLINDER HEAD A5 6 90105-10895-00 BOLT, FLANGE . . . . . . . . . . . . 4 ELECTRICAL 1 D9

7 95607-10200-00 NUT, U FLANGE . . . . . . . . . . . 12 ELECTRICAL 2 D10-11

ENGINE ASSEMBLY A4 8 91401-25020-00 PIN, COTTER . . . . . . . . . . . . . . 12 ENGINE BRACKET B1

EXHAUST A11 9 J38-23527-00-00 SEAL, DUST 1 . . . . . . . . . . . . . 2 FRAME B3

FRONT SUSPENSION WHEEL B4-5 10 JR6-F3516-00-00 KING PIN, STEERING FUEL TANK B8 KNUCKLE . . . . . . . . . . . . . . . . 2

GOVERNOR C2 HEADLIGHT D8 11 90201-158S6-00 WASHER, PLATE . . . . . . . . . . . 2 INTAKE A9 PRIMARY SHEAVE C3

12 9560P-10200-00 NUT, FLANGE . . . . . . . . . . . . . 2 REAR ARM SUSPENSION B2 REAR AXLE MOUNT WHEEL C8

13 JU5-F3580-10-00 FRONT LOWER ARM COMP. SEAT D5(RIGHT) . . . . . . . . . . . . . . . . . . 1 SECONDARY SHEAVE C4 SHIFTER CABLES C9

14 JN6-F3526-00-00 . .BUSH . . . . . . . . . . . . . . . . . . 2 STARTING MOTOR D6-7

15 JR6-F3502-10-00 STEERING KNUCKLE ASSY STEERING B6-7 (RIGHT) . . . . . . . . . . . . . . . . . . 1 TRANSMISSION 1 C5-7

16 JN3-F3512-00-00 ARM, KNUCKLE 1 . . . . . . . . . . 1

17 90105-10894-00 BOLT, FLANGE . . . . . . . . . . . . 4

18 JR6-F3350-00-00 SHOCK ABSORBER ASSY . . . 2

19 95807-10065-00 BOLT, FLANGE . . . . . . . . . . . . 2

20 95807-10055-00 BOLT, FLANGE . . . . . . . . . . . . 2

21 JR6-F5110-00-00 HUB ASSY, FRONT . . . . . . . . . 2

22 90114-12803-00 BOLT, SERRATION . . . . . . . . . 8

23 93306-204X0-00 BEARING . . . . . . . . . . . . . . . . . 2

24 93306-005Y3-00 BEARING . . . . . . . . . . . . . . . . . 2

25 90387-241M7-00 COLLAR . . . . . . . . . . . . . . . . . 2

26 90209-32832-00 WASHER . . . . . . . . . . . . . . . . . 2

CONTINUED ON NEXT FRAME ➤

B4

FRONT SUSPENSION WHEEL

Ref. Part CONTENTS
No. Number Description Qty Remarks ACCELERATOR AIR SHROUD FAN C1 A8
BODY C11-12
27 95607-14100-00 NUT, U . . . . . . . . . . . . . . . . . . . 2 BODY 2 BODY FITTING D1 D2
28 JN6-F5118-00-00 COVER, HUB DUST . . . . . . . . . 2 BRAKE BRAKE 2 B9-10 B11
29 30 JR6-F1339-00-00 90179-12262-00 GUIDE, WIRE . . . . . . . . . . . . . . NUT . . . . . . . . . . . . . . . . . . . . . 2 8 BRAKE 3 BUMPER CAMSHAFT VALVE B12 C10 A7
31 JN6-F5100-20-00 WHEEL ASSY (18X8.50-8 4PLY) 2 CARBURETOR CARRIER A10 D3-4
32 J55-G6521-10-00 DRUM . . . . . . . . . . . . . . . . . . . 2 CRANKCASE CRANKSHAFT PISTON A12 A6
33 JN6-F7290-03-00 BACKING PLATE ASSY 2 . . . . 1 SEE BRAKE 2 (L.H) CYLINDER HEAD ELECTRICAL 1 A5 D9
34 35 JN6-F7280-03-00 JR6-F7263-00-00 BACKING PLATE ASSY 1 . . . . BRACKET 1 . . . . . . . . . . . . . . . 1 1 SEE BRAKE 3 (R.H) ELECTRICAL 2 ENGINE ASSEMBLY ENGINE BRACKET D10-11 A4 B1
36 JR6-F7264-00-00 BRACKET 2 . . . . . . . . . . . . . . . 1 EXHAUST FRAME A11 B3
37 9502P-08025-00 BOLT, FLANGE . . . . . . . . . . . . 8 FRONT SUSPENSION WHEEL FUEL TANK B4-5 B8
38 9560P-08200-00 NUT . . . . . . . . . . . . . . . . . . . . . 8 GOVERNOR C2
HEADLIGHT D8
INTAKE A9
PRIMARY SHEAVE C3
REAR ARM SUSPENSION B2
REAR AXLE MOUNT WHEEL C8
SEAT D5
SECONDARY SHEAVE C4
SHIFTER CABLES C9
STARTING MOTOR D6-7
STEERING B6-7
TRANSMISSION 1 C5-7

B5

STEERING

Ref. Part CONTENTS

No. Number Description Qty Remarks ACCELERATOR C1 AIR SHROUD FAN A8 BODY C11-12 BODY 2 D1

1 JG5-F3811-00-00 COLUMN, STEERING . . . . . . . . 1 BODY FITTING D2 2 J38-23816-00-00 ARM, PITMAN . . . . . . . . . . . . . 1 BRAKE B9-10

BRAKE 2 B11 3 J38-23836-00-00 . .PIN, PITMAN . . . . . . . . . . . . . 2 BRAKE 3 B12

BUMPER C10 4 93102-22082-00 OIL SEAL . . . . . . . . . . . . . . . . . 1 CAMSHAFT VALVE A7 CARBURETOR A10

5 J55-F3876-00-00 BOLT . . . . . . . . . . . . . . . . . . . . 1 CARRIER D3-4 6 93332-000Y2-00 BEARING . . . . . . . . . . . . . . . . . 2 CRANKCASE A12

CRANKSHAFT PISTON A6 7 J10-23877-00-00 NUT . . . . . . . . . . . . . . . . . . . . . 1

CYLINDER HEAD A5 ELECTRICAL 1 D9 8 J10-23444-00-00 WASHER . . . . . . . . . . . . . . . . . 1 ELECTRICAL 2 D10-11 ENGINE ASSEMBLY A4

9 JN3-F3818-00-00 COVER, STEERING . . . . . . . . . 1 ENGINE BRACKET B1 EXHAUST A11

10 J38-23462-01-00 SEAL, STEERING . . . . . . . . . . 1 FRAME B3 11 J10-F3459-00-00 BOLT . . . . . . . . . . . . . . . . . . . . 1 FRONT SUSPENSION WHEEL B4-5

FUEL TANK B8 12 90170-08024-00 NUT . . . . . . . . . . . . . . . . . . . . . 1 GOVERNOR C2 HEADLIGHT D8

13 95807-06020-00 BOLT, FLANGE . . . . . . . . . . . . 4 INTAKE A9 14 JN3-F3814-00-00 HOLDER, HANDLE UPPER . . . 1 PRIMARY SHEAVE C3

REAR ARM SUSPENSION B2 15 J10-23840-00-00 STEERING SHAFT ASSY . . . . . 1 REAR AXLE MOUNT WHEEL C8

SEAT D5 16 JN3-F3838-00-00 WHEEL, STEERING . . . . . . . . . 1 SECONDARY SHEAVE C4

SHIFTER CABLES C9 17 90185-12061-00 NUT, SELF-LOCKING . . . . . . . . 1 STARTING MOTOR D6-7 STEERING B6-7

18 9290P-12200-00 WASHER . . . . . . . . . . . . . . . . . 1 TRANSMISSION 1 C5-7 19 J38-23826-01-00 ARM, IDLER . . . . . . . . . . . . . . . 1 20 95707-16300-00 NUT, FLANGE . . . . . . . . . . . . . 1 21 90215-16814-00 WASHER, LOCK . . . . . . . . . . . 1 22 90105-10880-00 BOLT, FLANGE . . . . . . . . . . . . 4 23 JN6-F3830-11-00 TIE ROD ASSY (L.H) . . . . . . . . 1 24 JN6-F3841-00-00 . .JOINT, UNIVERSAL 1 . . . . . . 1 25 JN6-F3845-00-00 . .JOINT, UNIVERSAL 2 . . . . . . 1 26 9530N-10600-00 . .NUT . . . . . . . . . . . . . . . . . . . 1 27 90170-10414-00 . .NUT . . . . . . . . . . . . . . . . . . . 1 28 JN6-F3850-11-00 TIE ROD ASSY (R.H) . . . . . . . . 1 29 JN6-F3841-00-00 . .JOINT, UNIVERSAL 1 . . . . . . 1 30 JN6-F3845-00-00 . .JOINT, UNIVERSAL 2 . . . . . . 1

CONTINUED ON NEXT FRAME ➤

B6

STEERING

Ref. Part CONTENTS
No. Number Description Qty Remarks ACCELERATOR AIR SHROUD FAN
BODY
31 9530N-10600-00 . .NUT . . . . . . . . . . . . . . . . . . . 1 BODY 2 BODY FITTING
32 90170-10414-00 . .NUT . . . . . . . . . . . . . . . . . . . 1 BRAKE BRAKE 2
33 34 95607-10200-00 91401-25020-00 NUT, U FLANGE . . . . . . . . . . . PIN, COTTER . . . . . . . . . . . . . . 4 4 BRAKE 3 BUMPER CAMSHAFT VALVE
CARBURETOR
CARRIER
CRANKCASE
CRANKSHAFT PISTON
CYLINDER HEAD
ELECTRICAL 1
ELECTRICAL 2
ENGINE ASSEMBLY
ENGINE BRACKET
EXHAUST
FRAME
FRONT SUSPENSION WHEEL
FUEL TANK
GOVERNOR
HEADLIGHT
INTAKE
PRIMARY SHEAVE
REAR ARM SUSPENSION
REAR AXLE MOUNT WHEEL
SEAT
SECONDARY SHEAVE
SHIFTER CABLES
STARTING MOTOR
STEERING
TRANSMISSION 1

B7

C1 A8 C11-12 D1 D2 B9-10 B11 B12 C10

A7 A10 D3-4

A12 A6 A5 D9 D10-11 A4 B1 A11 B3 B4-5 B8 C2 D8 A9 C3 B2 C8 D5 C4 C9 D6-7 B6-7 C5-7

FUEL TANK

Ref. Part CONTENTS
No. Number Description Qty Remarks ACCELERATOR AIR SHROUD FAN C1 A8
BODY C11-12
1 JU5-F4110-00-00 FUEL TANK COMP. . . . . . . . . . 1 BODY 2 BODY FITTING D1 D2
2 JU5-F4300-00-00 . .FUEL PIPE JOINT . . . . . . . . . 1 BRAKE BRAKE 2 B9-10 B11
3 JU5-F4375-00-00 . .GROMMET . . . . . . . . . . . . . . 1 BRAKE 3 B12
4 J10-21773-00-00 . GROMMET . . . . . . . . . . . . . . . 1 BUMPER CAMSHAFT VALVE C10 A7
5 J24-24460-01-00 . RELEASE VALVE ASSY . . . . 1 CARBURETOR CARRIER A10 D3-4
6 J24-24620-01-00 BODY CAP ASSY . . . . . . . . . . 1 CRANKCASE CRANKSHAFT PISTON A12 A6
7 J10-24612-00-00 GASKET, CAP . . . . . . . . . . . . . 1 CYLINDER HEAD ELECTRICAL 1 A5 D9
8 97007-08025-00 BOLT . . . . . . . . . . . . . . . . . . . . 3 ELECTRICAL 2 D10-11
9 92907-08100-00 WASHER, SPRING . . . . . . . . . . 3 ENGINE ASSEMBLY ENGINE BRACKET A4 B1
10 90201-088S2-00 WASHER, PLATE . . . . . . . . . . . 4 EXHAUST FRAME A11 B3
11 9560P-08200-00 NUT . . . . . . . . . . . . . . . . . . . . . 2 FRONT SUSPENSION WHEEL FUEL TANK B4-5 B8
12 JN6-F4410-10-00 FUEL PUMP ASSY . . . . . . . . . . 1 GOVERNOR C2
13 JN6-F3394-00-00 BOLT, SPECIAL . . . . . . . . . . . . 2 HEADLIGHT INTAKE D8 A9
14 JU5-F4312-00-00 PIPE 2 . . . . . . . . . . . . . . . . . . . 1 PRIMARY SHEAVE REAR ARM SUSPENSION C3 B2
15 JN6-F4560-00-00 FILTER ASSY . . . . . . . . . . . . . 1 REAR AXLE MOUNT WHEEL SEAT C8 D5
16 JN6-F4311-20-00 PIPE, FUEL 1 . . . . . . . . . . . . . . 1 SECONDARY SHEAVE SHIFTER CABLES C4 C9
17 JN6-F4313-20-00 PIPE 3 . . . . . . . . . . . . . . . . . . . 1 STARTING MOTOR D6-7
18 JN6-F4314-20-00 PIPE 4 . . . . . . . . . . . . . . . . . . . 1 STEERING TRANSMISSION 1 B6-7 C5-7
19 90467-12845-00 CLIP . . . . . . . . . . . . . . . . . . . . 2
20 90467-10846-00 CLIP . . . . . . . . . . . . . . . . . . . . 6
21 90464-11816-00 CLAMP . . . . . . . . . . . . . . . . . . 2

B8

BRAKE

Ref. Part CONTENTS

No. Number Description Qty Remarks ACCELERATOR C1 AIR SHROUD FAN A8 BODY C11-12 BODY 2 D1

1 J46-27250-03-00 BRAKE ARM COMP. . . . . . . . . 1 BODY FITTING D2 2 90384-14080-00 . BUSH, BIMETAL FORMED . . . 2 BRAKE B9-10

BRAKE 2 B11 3 JU0-27211-01-00 PEDAL, BRAKE . . . . . . . . . . . . 1 BRAKE 3 B12

BUMPER C10 4 JU0-25671-00-00 PEDAL, PARKING BRAKE . . . . 1 CAMSHAFT VALVE A7 CARBURETOR A10

5 90387-08014-00 COLLAR . . . . . . . . . . . . . . . . . 1 CARRIER D3-4 6 90387-08013-00 COLLAR . . . . . . . . . . . . . . . . . 1 CRANKCASE A12

CRANKSHAFT PISTON A6 7 97027-06035-00 BOLT . . . . . . . . . . . . . . . . . . . . 1

CYLINDER HEAD A5 ELECTRICAL 1 D9 8 90179-07564-00 NUT . . . . . . . . . . . . . . . . . . . . . 1 ELECTRICAL 2 D10-11 ENGINE ASSEMBLY A4

9 97027-08100-00 BOLT . . . . . . . . . . . . . . . . . . . . 1 ENGINE BRACKET B1 EXHAUST A11

10 95307-08600-00 NUT . . . . . . . . . . . . . . . . . . . . . 1 FRAME B3 11 92907-08200-00 WASHER . . . . . . . . . . . . . . . . . 1 FRONT SUSPENSION WHEEL B4-5

FUEL TANK B8 12 J17-25666-02-00 SECTOR, PARKING BRAKE . . 1 GOVERNOR C2 HEADLIGHT D8

13 90384-10162-00 BUSH, BIMETAL FORMED . . . . 1 INTAKE A9 14 J17-27221-00-00 SEAL, SHAFT . . . . . . . . . . . . . 2 PRIMARY SHEAVE C3

REAR ARM SUSPENSION B2 15 92907-10600-00 WASHER, PLATE . . . . . . . . . . . 1 REAR AXLE MOUNT WHEEL C8

SEAT D5 16 99001-07600-00 CIRCLIP . . . . . . . . . . . . . . . . . . 1 SECONDARY SHEAVE C4

SHIFTER CABLES C9 17 90508-14548-00 SPRING, TORSION . . . . . . . . . 1 STARTING MOTOR D6-7 STEERING B6-7

18 J17-25672-01-00 PAD, PARKING PEDAL . . . . . . 1 TRANSMISSION 1 C5-7 19 J17-27231-03-00 ROD, BRAKE . . . . . . . . . . . . . . 1 20 J17-27232-00-00 END, ROD 2 . . . . . . . . . . . . . . . 1 21 95307-06700-00 NUT . . . . . . . . . . . . . . . . . . . . . 2 22 90506-09001-00 SPRING, TENSION . . . . . . . . . . 1 23 J17-25673-00-00 DAMPER, BRAKE . . . . . . . . . . 1 24 J17-27228-00-00 PIN, JOINT . . . . . . . . . . . . . . . . 1 25 92907-05600-00 WASHER, PLATE . . . . . . . . . . . 1 26 99001-04600-00 CIRCLIP . . . . . . . . . . . . . . . . . . 1 27 90387-12009-00 COLLAR . . . . . . . . . . . . . . . . . 3 28 90508-32015-00 SPRING, TORSION . . . . . . . . . 1 29 90201-104G8-00 WASHER, PLATE . . . . . . . . . . . 2 30 JN3-F7245-00-00 PAD, BRAKE PEDAL . . . . . . . . 1

CONTINUED ON NEXT FRAME ➤

B9

BRAKE

Ref. Part CONTENTS
No. Number Description Qty Remarks ACCELERATOR AIR SHROUD FAN C1 A8
BODY C11-12
31 90508-40007-00 SPRING, TORSION . . . . . . . . . 1 BODY 2 BODY FITTING D1 D2
32 90101-10884-00 BOLT . . . . . . . . . . . . . . . . . . . . 1 BRAKE BRAKE 2 B9-10 B11
33 34 95607-10200-00 J55-2252M-00-00 NUT, U FLANGE . . . . . . . . . . . BRACKET, 3 . . . . . . . . . . . . . . 1 1 BRAKE 3 BUMPER CAMSHAFT VALVE B12 C10 A7
35 J17-27246-00-00 NAIL, BRAKE . . . . . . . . . . . . . . 1 CARBURETOR CARRIER A10 D3-4
36 90105-08878-00 BOLT, FLANGE . . . . . . . . . . . . 2 CRANKCASE CRANKSHAFT PISTON A12 A6
37 J17-25673-00-00 DAMPER, BRAKE . . . . . . . . . . 1 CYLINDER HEAD ELECTRICAL 1 A5 D9
38 90387-107F8-00 COLLAR . . . . . . . . . . . . . . . . . 1 ELECTRICAL 2 D10-11
39 JN6-F5685-00-00 ROD . . . . . . . . . . . . . . . . . . . . . 2 ENGINE ASSEMBLY ENGINE BRACKET A4 B1
40 93210-132A8-00 O-RING . . . . . . . . . . . . . . . . . . 2 EXHAUST FRAME A11 B3
41 91701-10022-00 PIN, CLEVIS . . . . . . . . . . . . . . . 2 FRONT SUSPENSION WHEEL FUEL TANK B4-5 B8
42 43 91490-30015-00 J10-25681-00-00 PIN, COTTER . . . . . . . . . . . . . . EQUALIZER, BRAKE . . . . . . . . 3 2 GOVERNOR HEADLIGHT INTAKE C2 D8 A9
44 90249-14129-00 PIN . . . . . . . . . . . . . . . . . . . . . 2 PRIMARY SHEAVE REAR ARM SUSPENSION C3 B2
45 90179-08894-00 NUT . . . . . . . . . . . . . . . . . . . . . 2 REAR AXLE MOUNT WHEEL SEAT C8 D5
46 95307-08700-00 NUT . . . . . . . . . . . . . . . . . . . . . 2 SECONDARY SHEAVE SHIFTER CABLES C4 C9
47 JJ3-F6341-01-00 CABLE, BRAKE . . . . . . . . . . . . 1 STARTING MOTOR D6-7
48 JJ3-F6351-02-00 CABLE, BRAKE . . . . . . . . . . . . 1 STEERING TRANSMISSION 1 B6-7 C5-7
49 99001-09600-00 CIRCLIP . . . . . . . . . . . . . . . . . . 8
50 91701-08018-00 PIN, CLEVIS . . . . . . . . . . . . . . . 8
51 91701-10028-00 PIN, CLEVIS . . . . . . . . . . . . . . . 1
52 91490-25015-00 PIN, COTTER . . . . . . . . . . . . . . 8
53 90105-06876-00 BOLT, FLANGE . . . . . . . . . . . . 2
54 90464-19815-00 CLAMP . . . . . . . . . . . . . . . . . . 1
55 JR6-F7215-00-00 LINK . . . . . . . . . . . . . . . . . . . . 1
56 JR6-F6361-00-00 CABLE, BRAKE . . . . . . . . . . . . 2

B10

BRAKE 2

Ref. Part CONTENTS
No. Number Description Qty Remarks ACCELERATOR AIR SHROUD FAN
BODY
1 JN6-F7290-03-00 BACKING PLATE ASSY 2 . . . . 2 L/S FRONT & REAR BODY 2 BODY FITTING
2 JN6-F5331-01-00 . .SHOE, BRAKE 1 . . . . . . . . . . 2 BRAKE BRAKE 2
3 JN6-F819G-00-00 . .REPAIR PARTS KIT . . . . . . . 1 BRAKE 3
4 JN6-F7286-00-00 . .COVER, DUST . . . . . . . . . . . 1 BUMPER CAMSHAFT VALVE
5 JN6-F722E-00-00 . .LEVER, ADJUSTOR (LH) . . . 1 CARBURETOR CARRIER
CRANKCASE
CRANKSHAFT PISTON
CYLINDER HEAD
ELECTRICAL 1
ELECTRICAL 2
ENGINE ASSEMBLY
ENGINE BRACKET
EXHAUST
FRAME
FRONT SUSPENSION WHEEL
FUEL TANK
GOVERNOR
HEADLIGHT
INTAKE
PRIMARY SHEAVE
REAR ARM SUSPENSION
REAR AXLE MOUNT WHEEL
SEAT
SECONDARY SHEAVE
SHIFTER CABLES
STARTING MOTOR
STEERING
TRANSMISSION 1

B11

C1 A8 C11-12 D1 D2 B9-10 B11 B12 C10

A7 A10 D3-4

A12 A6 A5 D9 D10-11 A4 B1 A11 B3 B4-5 B8 C2 D8 A9 C3 B2 C8 D5 C4 C9 D6-7 B6-7 C5-7

BRAKE 3

Ref. Part CONTENTS
No. Number Description Qty Remarks ACCELERATOR AIR SHROUD FAN
BODY
1 JN6-F7280-03-00 BACKING PLATE ASSY 1 . . . . 2 R/S FRONT & REAR BODY 2 BODY FITTING
2 JN6-F5341-01-00 . .SHOE, BRAKE 2 . . . . . . . . . . 2 BRAKE BRAKE 2
3 JN6-F819G-00-00 . .REPAIR PARTS KIT . . . . . . . 1 BRAKE 3
4 JN6-F7286-00-00 . .COVER, DUST . . . . . . . . . . . 1 BUMPER CAMSHAFT VALVE
5 JN6-F722F-00-00 . .LEVER, ADJUSTOR (RH) . . . 1 CARBURETOR CARRIER
CRANKCASE
CRANKSHAFT PISTON
CYLINDER HEAD
ELECTRICAL 1
ELECTRICAL 2
ENGINE ASSEMBLY
ENGINE BRACKET
EXHAUST
FRAME
FRONT SUSPENSION WHEEL
FUEL TANK
GOVERNOR
HEADLIGHT
INTAKE
PRIMARY SHEAVE
REAR ARM SUSPENSION
REAR AXLE MOUNT WHEEL
SEAT
SECONDARY SHEAVE
SHIFTER CABLES
STARTING MOTOR
STEERING
TRANSMISSION 1

B12

C1 A8 C11-12 D1 D2 B9-10 B11 B12 C10

A7 A10 D3-4

A12 A6 A5 D9 D10-11 A4 B1 A11 B3 B4-5 B8 C2 D8 A9 C3 B2 C8 D5 C4 C9 D6-7 B6-7 C5-7

ACCELERATOR

Ref. Part CONTENTS
No. Number Description Qty Remarks ACCELERATOR AIR SHROUD FAN C1 A8
BODY C11-12
1 JN6-F7874-01-00 BRACKET, ACCELERATOR PEDAL . . . . . . . . . . . . . . . . . . . 1 BODY 2 BODY FITTING BRAKE D1 D2 B9-10
2 J17-27853-01-00 SHAFT, PEDAL 1 . . . . . . . . . . . 1 BRAKE 2 BRAKE 3 B11 B12
3 J38-27872-00-00 ARM, ACCELERATOR PEDAL . 1 BUMPER CAMSHAFT VALVE C10 A7
4 5 91609-60028-00 91609-35028-00 PIN, SPRING PIN, SPRING . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1 CARBURETOR CARRIER CRANKCASE A10 D3-4 A12
6 J10-27871-01-00 PEDAL, ACCELERATOR . . . . . 1 CRANKSHAFT PISTON CYLINDER HEAD A6 A5
7 95807-06025-00 BOLT, FLANGE . . . . . . . . . . . . 1 ELECTRICAL 1 ELECTRICAL 2 D9 D10-11
8 90106-08806-00 BOLT . . . . . . . . . . . . . . . . . . . . 1 ENGINE ASSEMBLY ENGINE BRACKET A4 B1
9 10 95707-08500-00 90384-14080-00 .NUT, FLANGE . . . . . . . . . . . . . BUSH, BIMETAL FORMED . . . . 1 2 EXHAUST FRAME FRONT SUSPENSION WHEEL A11 B3 B4-5
11 93210-14104-00 O-RING . . . . . . . . . . . . . . . . . . 4 FUEL TANK GOVERNOR B8 C2
12 90105-08878-00 BOLT, FLANGE . . . . . . . . . . . . 3 HEADLIGHT INTAKE D8 A9
13 14 90506-26282-00 JJ3-F6311-00-00 SPRING, TENSION . . . . . . . . . . CABLE, THROTTLE 1 . . . . . . . 1 1 PRIMARY SHEAVE REAR ARM SUSPENSION REAR AXLE MOUNT WHEEL C3 B2 C8
15 91701-05012-00 PIN, CLEVIS . . . . . . . . . . . . . . . 1 SEAT SECONDARY SHEAVE D5 C4
16 90468-10049-00 CLIP . . . . . . . . . . . . . . . . . . . . 1 SHIFTER CABLES STARTING MOTOR C9 D6-7
17 90508-16460-00 SPRING, TORSION . . . . . . . . . 1 STEERING TRANSMISSION 1 B6-7 C5-7
18 90560-05001-00 SPACER . . . . . . . . . . . . . . . . . 1
19 95807-06025-00 BOLT, FLANGE . . . . . . . . . . . . 1
20 95707-06500-00 NUT, FLANGE . . . . . . . . . . . . . 1
21 90464-40825-00 CLAMP . . . . . . . . . . . . . . . . . . 2
22 90387-068T4-00 COLLAR . . . . . . . . . . . . . . . . . 1

C1

GOVERNOR

Ref. Part CONTENTS
No. Number Description Qty Remarks ACCELERATOR AIR SHROUD FAN
BODY
1 J38-27951-00-00 LEVER, SPEED LIMITER . . . . . 1 BODY 2 BODY FITTING
2 95307-06600-00 NUT . . . . . . . . . . . . . . . . . . . . . 1 BRAKE BRAKE 2
3 90386-08141-00 BUSH . . . . . . . . . . . . . . . . . . . . 2 BRAKE 3
4 90508-40678-00 SPRING, TORSION . . . . . . . . . 1 BUMPER CAMSHAFT VALVE
5 J38-27959-00-00 SCREW, ADJUSTING . . . . . . . . 1 CARBURETOR CARRIER
6 9560P-06200-00 NUT, FLANGE . . . . . . . . . . . . . 1 CRANKCASE CRANKSHAFT PISTON
CYLINDER HEAD
ELECTRICAL 1
ELECTRICAL 2
ENGINE ASSEMBLY
ENGINE BRACKET
EXHAUST
FRAME
FRONT SUSPENSION WHEEL
FUEL TANK
GOVERNOR
HEADLIGHT
INTAKE
PRIMARY SHEAVE
REAR ARM SUSPENSION
REAR AXLE MOUNT WHEEL
SEAT
SECONDARY SHEAVE
SHIFTER CABLES
STARTING MOTOR
STEERING
TRANSMISSION 1

C2

C1 A8 C11-12 D1 D2 B9-10 B11 B12 C10

A7 A10 D3-4

A12 A6 A5 D9 D10-11 A4 B1 A11 B3 B4-5 B8 C2 D8 A9 C3 B2 C8 D5 C4 C9 D6-7 B6-7 C5-7

PRIMARY SHEAVE

Ref. Part CONTENTS
No. Number Description Qty Remarks ACCELERATOR AIR SHROUD FAN C1 A8
BODY C11-12
1 JN6-G6201-04-00 PRIMARY FIXED SHEAVE ASSY . . . . . . . . . . . . . . . . . . . . 1 BODY 2 BODY FITTING BRAKE D1 D2 B9-10
2 JN6-G6210-00-00 . .PRIMARY FIXED SHEAVE COMP. . . . . . . . . . . . . . . . . . . 1 BRAKE 2 BRAKE 3 BUMPER B11 B12 C10
3 JN6-G6220-00-00 . .PRIMARY SLIDING SHEAVE COMP. . . . . . . . . . . . . . . . . . . 1 CAMSHAFT VALVE CARBURETOR CARRIER A7 A10 D3-4
4 93101-28831-00 . . . OIL SEAL . . . . . . . . . . . . . . 2 CRANKCASE CRANKSHAFT PISTON A12 A6
5 90384-27823-00 . . . BUSH, BIMETAL FORMED . 2 CYLINDER HEAD ELECTRICAL 1 A5 D9
6 7 93700-06810-00 90338-04840-00 . . . NIPPLE, GREASE . . . . . . . . . . PLUG . . . . . . . . . . . . . . . . . 1 3 ELECTRICAL 2 ENGINE ASSEMBLY ENGINE BRACKET D10-11 A4 B1
8 JN6-G6232-01-00 . .WEIGHT 1 . . . . . . . . . . . . . . . 3 EXHAUST FRAME A11 B3
9 90109-06860-00 . .BOLT . . . . . . . . . . . . . . . . . . 3 FRONT SUSPENSION WHEEL FUEL TANK B4-5 B8
10 90185-06834-00 . .NUT, SELF-LOCKING . . . . . . 3 GOVERNOR HEADLIGHT C2 D8
11 JN6-G6251-01-00 . .SPIDER . . . . . . . . . . . . . . . . . 1 INTAKE A9
12 JN6-G6258-02-00 . .COLLAR, ROLLER . . . . . . . . 3 PRIMARY SHEAVE REAR ARM SUSPENSION C3 B2
13 93610-358A3-00 . .PIN, DOWEL . . . . . . . . . . . . . 3 REAR AXLE MOUNT WHEEL SEAT C8 D5
14 JN6-G6253-00-00 . .SLIDER . . . . . . . . . . . . . . . . . 6 SECONDARY SHEAVE SHIFTER CABLES C4 C9
15 JU0-G6231-00-00 . .CAP . . . . . . . . . . . . . . . . . . . 1 STARTING MOTOR D6-7
16 JU0-G6297-00-00 . .COVER, DUST . . . . . . . . . . . 1 STEERING TRANSMISSION 1 B6-7 C5-7
17 90105-06861-00 . .BOLT, FLANGE . . . . . . . . . . . 3
18 90201-228K5-00 . .WASHER, PLATE . . . . . . . . . 1
19 JN6-G621F-00-00 . . SHIM, THRUST . . . . . . . . . . 6
20 JN6-G6249-00-00 BOLT . . . . . . . . . . . . . . . . . . . . 1
21 J55-G6241-00-00 V-BELT . . . . . . . . . . . . . . . . . . 1

C3

SECONDARY SHEAVE

Ref. Part CONTENTS
No. Number Description Qty Remarks ACCELERATOR AIR SHROUD FAN C1 A8
BODY C11-12
1 JN6-G6260-00-00 SECONDARY FIXED SHEAVE COMP. . . . . . . . . . . . . . . . . . . . 1 BODY 2 BODY FITTING BRAKE D1 D2 B9-10
2 JN6-G6270-01-00 SECONDARY SLIDING SHEAVE COMP. . . . . . . . . . . . . . . . . . . . 1 BRAKE 2 BRAKE 3 BUMPER B11 B12 C10
3 JN6-G6271-02-00 . .SECONDARY SLIDING SHEAVE . . . . . . . . . . . . . . . . 1 CAMSHAFT VALVE CARBURETOR CARRIER A7 A10 D3-4
4 90384-20824-00 . . . BUSH, BIMETAL FORMED . 1 CRANKCASE CRANKSHAFT PISTON A12 A6
5 93700-06809-00 . . . NIPPLE, GREASE . . . . . . . 1 CYLINDER HEAD ELECTRICAL 1 A5 D9
6 93109-20069-00 . .OIL SEAL . . . . . . . . . . . . . . . 2 ELECTRICAL 2 D10-11
7 JN6-G6280-00-00 SECONDARY SPRING SEAT ENGINE ASSEMBLY ENGINE BRACKET A4 B1
COMP. . . . . . . . . . . . . . . . . . . . 1 EXHAUST A11
8 JN6-E7688-00-00 . .SHOE, RAMP . . . . . . . . . . . . 3 FRAME FRONT SUSPENSION WHEEL B3 B4-5
9 90110-04834-00 . .BOLT, HEXAGON SOCKET HEAD . . . . . . . . . . . . . . . . . . 3 FUEL TANK GOVERNOR HEADLIGHT B8 C2 D8
10 90508-45849-00 SPRING, TORSION . . . . . . . . . 1 INTAKE PRIMARY SHEAVE A9 C3
11 90280-05022-00 KEY, WOODRUFF . . . . . . . . . . 1 REAR ARM SUSPENSION REAR AXLE MOUNT WHEEL B2 C8
12 90202-20130-00 WASHER, PLATE . . . . . . . . . . . 1 SEAT SECONDARY SHEAVE D5 C4
13 14 90201-128S5-00 95607-12200-00 WASHER, PLATE . . . . . . . . . . . NUT, SELF-LOCKING . . . . . . . . 1 1 SHIFTER CABLES STARTING MOTOR STEERING C9 D6-7 B6-7
TRANSMISSION 1 C5-7

C4

TRANSMISSION 1

Ref. Part CONTENTS

No. Number Description Qty Remarks ACCELERATOR C1 AIR SHROUD FAN A8 BODY C11-12 BODY 2 D1

1 JR6-G6300-02-00 TRANS AXLE ASSY . . . . . . . . . 1 BODY FITTING D2 2 JN3-G6313-00-00 . COVER, TRANSMISSION . . . . 1 BRAKE B9-10

BRAKE 2 B11 3 93102-25868-00 . .OIL SEAL . . . . . . . . . . . . . . . 1 BRAKE 3 B12

BUMPER C10 4 93306-303Y6-00 . .BEARING . . . . . . . . . . . . . . . 3 CAMSHAFT VALVE A7 CARBURETOR A10

5 JN6-G6410-00-00 . .DIFFERENTIAL ASSY. . . . . . 1 CARRIER D3-4 6 93306-005Y4-00 . .BEARING . . . . . . . . . . . . . . . 1 CRANKCASE A12

CRANKSHAFT PISTON A6 7 JN6-G6555-00-00 . .BRACKET 2 . . . . . . . . . . . . . 1

CYLINDER HEAD A5 ELECTRICAL 1 D9 8 90105-08859-00 . .BOLT, FLANGE . . . . . . . . . . . 7 ELECTRICAL 2 D10-11 ENGINE ASSEMBLY A4

9 93306-007Y0-00 . .BEARING . . . . . . . . . . . . . . . 2 ENGINE BRACKET B1 EXHAUST A11

10 JN3-G633E-01-00 . .BAR 1 . . . . . . . . . . . . . . . . . . 1 FRAME B3 11 90252-36801-00 . .PIN, COTTER . . . . . . . . . . . . 2 FRONT SUSPENSION WHEEL B4-5

FUEL TANK B8 12 90101-10854-00 . .BOLT . . . . . . . . . . . . . . . . . . 4 GOVERNOR C2 HEADLIGHT D8

13 90170-10840-00 . .NUT . . . . . . . . . . . . . . . . . . . 4 INTAKE A9 14 90105-10840-00 . .BOLT, FLANGE . . . . . . . . . . . 4 PRIMARY SHEAVE C3

REAR ARM SUSPENSION B2 15 JN3-G6432-00-00 . .STOPPER . . . . . . . . . . . . . . . 1 REAR AXLE MOUNT WHEEL C8

SEAT D5 16 JH7-G6136-00-00 . .SEAL 1 . . . . . . . . . . . . . . . . . 1 SECONDARY SHEAVE C4

SHIFTER CABLES C9 17 90101-08856-00 . .BOLT . . . . . . . . . . . . . . . . . . 11 STARTING MOTOR D6-7 STEERING B6-7

18 JN3-G6314-00-00 . .COVER, TRANSMISSION . . . 1 TRANSMISSION 1 C5-7 19 JR6-G6320-01-00 . .INPUT SHAFT ASSY . . . . . . . 1 20 JN3-G633G-00-00 . .SHAFT . . . . . . . . . . . . . . . . . 1 21 JN3-G6355-00-00 . .GEAR, PRIMARY . . . . . . . . . 1 22 93101-31836-00 . .OIL SEAL . . . . . . . . . . . . . . . 2 23 JR3-G6511-00-00 . .SHAFT, REAR AXLE 1 (L.H) . 1 24 JR3-G6512-00-00 . .SHAFT, REAR AXLE 2 (R.H) . 1 25 93420-52806-00 . .CIRCLIP . . . . . . . . . . . . . . . . 4 26 93306-205X2-00 . .BEARING . . . . . . . . . . . . . . . 2 27 JR3-G6514-00-00 . .HUB, REAR AXLE . . . . . . . . . 2 28 90114-10804-00 . . ..BOLT, SERRATION . . . . . . 4 29 JN3-G6556-00-00 . .BRACKET 3 . . . . . . . . . . . . . 1 30 90185-19842-00 . .NUT, SELF-LOCKING . . . . . . 2

CONTINUED ON NEXT FRAME ➤

C5

TRANSMISSION 1

Ref. Part CONTENTS

No. Number Description Qty Remarks ACCELERATOR C1 AIR SHROUD FAN A8 BODY C11-12 BODY 2 D1

31 JH7-G5619-00-00 . .CAP . . . . . . . . . . . . . . . . . . . 1 BODY FITTING D2 32 JN6-F7290-03-00 . BACKING PLATE ASSY 2 . . . 1 SEE BRAKE 2 (L.H) BRAKE

B9-10 BRAKE 2 B11 33 JN6-F7280-03-00 . BACKING PLATE ASSY 1 . . . 1 SEE BRAKE 3 (R.H) BRAKE 3 B12 BUMPER C10 34 90101-08855-00 . .BOLT . . . . . . . . . . . . . . . . . . 8 CAMSHAFT VALVE A7 CARBURETOR A10

35 90170-08841-00 . .NUT . . . . . . . . . . . . . . . . . . . 8 CARRIER D3-4 36 90201-178H8-00 . .WASHER, PLATE . . . . . . . . . 2 CRANKCASE A12

CRANKSHAFT PISTON A6 37 JN3-G6316-00-00 . .GEAR, PINION 1 . . . . . . . . . . 1 CYLINDER HEAD A5

ELECTRICAL 1 D9 38 JR6-G6326-00-00 . .GEAR, WHEEL 1 . . . . . . . . . . 1 ELECTRICAL 2 D10-11 ENGINE ASSEMBLY A4

39 JN3-G6327-00-00 . .GEAR, WHEEL 2 . . . . . . . . . . 1 ENGINE BRACKET B1 EXHAUST A11

40 JN3-G6356-00-00 . .GEAR, IDLER . . . . . . . . . . . . 1 FRAME B3 41 90201-208H9-00 . .WASHER, PLATE . . . . . . . . . 1 FRONT SUSPENSION WHEEL B4-5

FUEL TANK B8 42 90201-208J0-00 . .WASHER, PLATE . . . . . . . . . 1 GOVERNOR C2 HEADLIGHT D8

43 93440-20813-00 . .CIRCLIP . . . . . . . . . . . . . . . . 1 INTAKE A9 44 JN3-G638A-00-00 . .BAR, SHIFT 1 . . . . . . . . . . . . 1 PRIMARY SHEAVE C3

REAR ARM SUSPENSION B2 45 JN6-G638E-00-00 . .BAR, SHIFT 2 . . . . . . . . . . . . 1 REAR AXLE MOUNT WHEEL C8

SEAT D5 46 90113-08803-00 . .BOLT, SET . . . . . . . . . . . . . . 1 SECONDARY SHEAVE C4

SHIFTER CABLES C9 47 90501-10852-00 . .SPRING, COMPRESSION . . . 1 STARTING MOTOR D6-7 STEERING B6-7

48 93500-06826-00 . .BALL . . . . . . . . . . . . . . . . . . 1 TRANSMISSION 1 C5-7 49 93410-12822-00 . .CIRCLIP . . . . . . . . . . . . . . . . 1 50 90202-12807-00 . .WASHER, PLATE . . . . . . . . . 1 51 93104-11829-00 . .OIL SEAL . . . . . . . . . . . . . . . 1 52 93109-10820-00 . .O-RING . . . . . . . . . . . . . . . . . 1 53 JN3-G6153-00-00 . .COLLAR, GUIDE . . . . . . . . . . 1 54 93606-10842-00 . .PIN, DOWEL . . . . . . . . . . . . . 2 55 JN3-G6344-00-00 . .SHIM, 0.76MM (0.030IN) . . . . 1 UR

JN3-G6344-10-00 . .SHIM, 0.90MM (0.035IN) . . . . 1 UR JN3-G6344-20-00 . .SHIM, 1.00MM (0.040IN) . . . . 1 UR JN3-G6344-30-00 . .SHIM, 1.14MM (0.045IN) . . . . 1 UR JN3-G6344-40-00 . .SHIM, 1.27MM (0.050IN) . . . . 1 UR JN3-G6344-50-00 . .SHIM, 1.39MM (0.055IN) . . . . 1 UR

CONTINUED ON NEXT FRAME ➤

C6

TRANSMISSION 1

Ref. Part CONTENTS
No. Number Description Qty Remarks ACCELERATOR AIR SHROUD FAN C1 A8
BODY C11-12
55 JN3-G6344-60-00 . .SHIM, 1.52MM (0.060IN) . . . . 1 UR BODY 2 BODY FITTING D1 D2
JN3-G6344-70-00 . .SHIM, 1.65MM (0.065IN) . . . . 1 UR BRAKE BRAKE 2 B9-10 B11
JN3-G6344-80-00 JN3-G6344-90-00 . .SHIM, 0.38MM (0.015IN) . .SHIM, 1.78MM (0.070IN) . . . . . . . . 1 1 UR UR BRAKE 3 BUMPER CAMSHAFT VALVE B12 C10 A7
JN3-G6344-A0-00 . .SHIM, 1.92MM (0.075IN) . . . . 1 UR CARBURETOR CARRIER A10 D3-4
JN3-G6344-B0-00 . .SHIM, 2.03MM (0.080IN) . . . . 1 UR CRANKCASE CRANKSHAFT PISTON A12 A6
JN3-G6344-C0-00 . .SHIM, 2.12MM (0.085IN) . . . . 1 UR CYLINDER HEAD ELECTRICAL 1 A5 D9
56 JN3-G6344-D0-00 JN3-G6319-00-00 . .SHIM, 2.29MM (0.090IN) . . . . . .GASKET . . . . . . . . . . . . . . . . 1 1 UR ELECTRICAL 2 ENGINE ASSEMBLY ENGINE BRACKET D10-11 A4 B1
57 JR3-G6290-02-00 . . CASE ASSY . . . . . . . . . . . . . 1 EXHAUST FRAME A11 B3
58 JN3-G6249-00-00 . .BOLT . . . . . . . . . . . . . . . . . . 1 FRONT SUSPENSION WHEEL FUEL TANK B4-5 B8
59 93410-25017-00 CIRCLIP . . . . . . . . . . . . . . . . . . 1 GOVERNOR C2
HEADLIGHT D8
INTAKE A9
PRIMARY SHEAVE C3
REAR ARM SUSPENSION B2
REAR AXLE MOUNT WHEEL C8
SEAT D5
SECONDARY SHEAVE C4
SHIFTER CABLES C9
STARTING MOTOR D6-7
STEERING B6-7
TRANSMISSION 1 C5-7

C7

REAR AXLE MOUNT WHEEL

Ref. Part CONTENTS
No. Number Description Qty Remarks ACCELERATOR AIR SHROUD FAN
BODY
1 JR6-F5300-10-00 WHEEL ASSY (18X8.50-8 6PLY) 2 BODY 2 BODY FITTING
2 90179-12262-00 NUT . . . . . . . . . . . . . . . . . . . . . 8 BRAKE BRAKE 2
3 J55-G6521-10-00 DRUM . . . . . . . . . . . . . . . . . . . 2 BRAKE 3
4 JN6-F5118-00-00 COVER, HUB DUST . . . . . . . . . 2 BUMPER CAMSHAFT VALVE
5 9581P-08075-00 BOLT, FLANGE . . . . . . . . . . . . 1 CARBURETOR CARRIER
6 95707-08500-00 .NUT, FLANGE . . . . . . . . . . . . . 1 CRANKCASE CRANKSHAFT PISTON
7 9751P-10620-00 BOLT, WITH WASHER . . . . . . . 8 CYLINDER HEAD ELECTRICAL 1
ELECTRICAL 2
ENGINE ASSEMBLY
ENGINE BRACKET
EXHAUST
FRAME
FRONT SUSPENSION WHEEL
FUEL TANK
GOVERNOR
HEADLIGHT
INTAKE
PRIMARY SHEAVE
REAR ARM SUSPENSION
REAR AXLE MOUNT WHEEL
SEAT
SECONDARY SHEAVE
SHIFTER CABLES
STARTING MOTOR
STEERING
TRANSMISSION 1

C8

C1 A8 C11-12 D1 D2 B9-10 B11 B12 C10

A7 A10 D3-4

A12 A6 A5 D9 D10-11 A4 B1 A11 B3 B4-5 B8 C2 D8 A9 C3 B2 C8 D5 C4 C9 D6-7 B6-7 C5-7

SHIFTER CABLES

Ref. Part CONTENTS
No. Number Description Qty Remarks ACCELERATOR AIR SHROUD FAN C1 A8
BODY C11-12
1 95607-08100-00 NUT, U . . . . . . . . . . . . . . . . . . . 1 BODY 2 BODY FITTING D1 D2
2 JJ3-G8330-01-00 CABLE END ASSY . . . . . . . . . . 1 BRAKE BRAKE 2 B9-10 B11
3 4 J55-G6383-00-00 JJ3-G6371-01-00 . .LEVER, SHIFT 2 . . . . . . . . . . . .WIRE, SHIFT . . . . . . . . . . . . . 1 2 BRAKE 3 BUMPER CAMSHAFT VALVE B12 C10 A7
5 JF2-46382-00-00 LEVER, SHIFT 1 . . . . . . . . . . . . 1 CARBURETOR CARRIER A10 D3-4
6 91701-06014-00 PIN, CLEVIS . . . . . . . . . . . . . . . 2 CRANKCASE CRANKSHAFT PISTON A12 A6
7 9290P-06600-00 WASHER . . . . . . . . . . . . . . . . . 2 CYLINDER HEAD ELECTRICAL 1 A5 D9
8 9 91401-20012-00 JN3-G6381-00-00 PIN, COTTER KNOB, SHIFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 1 ELECTRICAL 2 ENGINE ASSEMBLY ENGINE BRACKET D10-11 A4 B1
10 JN3-G6376-00-00 SPRING SET . . . . . . . . . . . . . . 1 EXHAUST FRAME A11 B3
11 90201-208S8-00 WASHER, PLATE . . . . . . . . . . . 1 FRONT SUSPENSION WHEEL FUEL TANK B4-5 B8
12 13 90201-198S7-00 99009-19400-00 WASHER, PLATE . . . . . . . . . . . CIRCLIP . . . . . . . . . . . . . . . . . . 1 1 GOVERNOR HEADLIGHT INTAKE C2 D8 A9
14 98507-04025-00 SCREW, PAN HEAD . . . . . . . . 2 PRIMARY SHEAVE REAR ARM SUSPENSION C3 B2
15 92907-04100-00 WASHER, SPRING . . . . . . . . . . 2 REAR AXLE MOUNT WHEEL SEAT C8 D5
16 92907-04600-00 WASHER . . . . . . . . . . . . . . . . . 2 SECONDARY SHEAVE SHIFTER CABLES C4 C9
17 JN3-G6372-00-00 BRACKET, SHIFT WIRE . . . . . . 1 STARTING MOTOR D6-7
18 90105-06876-00 BOLT, FLANGE . . . . . . . . . . . . 4 STEERING TRANSMISSION 1 B6-7 C5-7
19 JN3-82617-01-00 SWITCH . . . . . . . . . . . . . . . . . . 1
20 90465-06038-00 CLAMP . . . . . . . . . . . . . . . . . . 1
21 JJ3-G6394-00-00 JOINT . . . . . . . . . . . . . . . . . . . 1

C9

BUMPER

Ref. Part CONTENTS
No. Number Description Qty Remarks ACCELERATOR AIR SHROUD FAN
BODY
1 JN3-K7510-02-00 FRONT BUMPER COMP. . . . . . 1 BODY 2 BODY FITTING
2 JN8-K8164-00-00 STAY, FRONT BUMPER (L.H) . 2 BRAKE BRAKE 2
3 4 90105-06876-00 9581P-08016-00 BOLT, FLANGE BOLT, FLANGE . . . . . . . . . . . . . . . . . . . . . . . . 4 2 BRAKE 3 BUMPER CAMSHAFT VALVE
CARBURETOR
CARRIER
CRANKCASE
CRANKSHAFT PISTON
CYLINDER HEAD
ELECTRICAL 1
ELECTRICAL 2
ENGINE ASSEMBLY
ENGINE BRACKET
EXHAUST
FRAME
FRONT SUSPENSION WHEEL
FUEL TANK
GOVERNOR
HEADLIGHT
INTAKE
PRIMARY SHEAVE
REAR ARM SUSPENSION
REAR AXLE MOUNT WHEEL
SEAT
SECONDARY SHEAVE
SHIFTER CABLES
STARTING MOTOR
STEERING
TRANSMISSION 1

C10

C1 A8 C11-12 D1 D2 B9-10 B11 B12 C10

A7 A10 D3-4

A12 A6 A5 D9 D10-11 A4 B1 A11 B3 B4-5 B8 C2 D8 A9 C3 B2 C8 D5 C4 C9 D6-7 B6-7 C5-7

BODY

Ref. Part CONTENTS

No. Number Description Qty Remarks ACCELERATOR C1 AIR SHROUD FAN A8 BODY C11-12 BODY 2 D1

1 JU6-K811A-00-00 TRIM, UPPER COWL . . . . . . . . 1 BODY FITTING D2 2 JR6-F1551-00-00 FENDER, OVER . . . . . . . . . . . . 1 BRAKE B9-10

BRAKE 2 B11 3 JR6-F1555-00-00 FENDER, OVER 2 . . . . . . . . . . 1 BRAKE 3 B12

BUMPER C10 4 90267-48831-00 RIVET, BLIND . . . . . . . . . . . . . 6 CAMSHAFT VALVE A7

5 90110-06836-00 BOLT, HEXAGON SOCKET CARBURETOR A10

CARRIER D3-4 HEAD . . . . . . . . . . . . . . . . . . . . 6 CRANKCASE A12

6 JR6-F1546-00-00 STAY, FENDER 3 . . . . . . . . . . . 6 CRANKSHAFT PISTON A6

CYLINDER HEAD A5 7 JU0-F4161-00-00 EMBLEM 1 . . . . . . . . . . . . . . . . 1 ELECTRICAL 1 D9

ELECTRICAL 2 D10-11 8 JU0-K7573-00-00 NUT, SPECIAL . . . . . . . . . . . . . 2 ENGINE ASSEMBLY A4

ENGINE BRACKET B1 9 JF2-K811V-00-00 PROTECTOR 1 . . . . . . . . . . . . 1 EXHAUST A11 FRAME B3

10 JU0-K8261-00-00 PLATE, BODY PROTECT 1 . . . 2 FRONT SUSPENSION WHEEL B4-5 FUEL TANK B8

11 90201-06829-00 WASHER, PLATE . . . . . . . . . . . 10 GOVERNOR C2 12 JF2-K8262-01-00 PLATE, BODY PROTECT 2 . . . 1 HEADLIGHT D8

INTAKE A9 13 JF2-K8263-01-00 PLATE, BODY PRTOTECT 3 . . 1 PRIMARY SHEAVE C3 REAR ARM SUSPENSION B2 14 90185-06836-00 NUT, SELF-LOCKING . . . . . . . . 10 REAR AXLE MOUNT WHEEL C8

15 JF2-K8264-00-00 PLATE, BODY PROTECT 4 . . . 1 SEAT D5

SECONDARY SHEAVE C4 16 9560P-06200-00 NUT, FLANGE . . . . . . . . . . . . . 2 SHIFTER CABLES C9

STARTING MOTOR D6-7 17 JF2-K811W-00-00 PROTECTOR 2 . . . . . . . . . . . . 1 STEERING B6-7

TRANSMISSION 1 C5-7 18 JF2-K8265-00-00 PLATE, BODY PROTECT 5 . . . 1 19 9560P-06200-00 NUT, FLANGE . . . . . . . . . . . . . 2 20 JF2-K811X-00-00 PROTECTOR 3 . . . . . . . . . . . . 1 21 JF2-78273-01-00 COVER, HOLE . . . . . . . . . . . . . 1 22 90269-11042-00 RIVET . . . . . . . . . . . . . . . . . . . 3 23 JU7-K8114-00-00 PANEL, FRONT . . . . . . . . . . . . 1 SEE NOTE A 24 90269-08066-00 RIVET . . . . . . . . . . . . . . . . . . . 3 25 JN3-K815G-00-00 SEAL, FRONT STORAGE . . . . 1 26 JF2-K835E-00-00 HOLDER, BEVERAGE . . . . . . . 1 27 90201-068R6-00 WASHER, PLATE . . . . . . . . . . . 2 28 9770P-60130-00 SCREW, TAPPING . . . . . . . . . . 2 29 JU5-K7761-00-00 LABEL, WARNING 1 . . . . . . . . 1 SEE NOTE A

CONTINUED ON NEXT FRAME ➤

C11

BODY

Ref. Part CONTENTS
No. Number Description Qty Remarks ACCELERATOR AIR SHROUD FAN
BODY
30 90269-08069-00 RIVET . . . . . . . . . . . . . . . . . . . 2 BODY 2 BODY FITTING
31 JN3-K818E-00-00 CAP, PROTECTOR END 1 . . . . 2 BRAKE BRAKE 2
BRAKE 3
BUMPER
CAMSHAFT VALVE
CARBURETOR
CARRIER
CRANKCASE
CRANKSHAFT PISTON
CYLINDER HEAD
ELECTRICAL 1
ELECTRICAL 2
ENGINE ASSEMBLY
ENGINE BRACKET
EXHAUST
FRAME
FRONT SUSPENSION WHEEL
FUEL TANK
GOVERNOR
HEADLIGHT
INTAKE
PRIMARY SHEAVE
REAR ARM SUSPENSION
REAR AXLE MOUNT WHEEL
SEAT
SECONDARY SHEAVE
SHIFTER CABLES
STARTING MOTOR
STEERING
TRANSMISSION 1

C12

C1 A8 C11-12 D1 D2 B9-10 B11 B12 C10

A7 A10 D3-4

A12 A6 A5 D9 D10-11 A4 B1 A11 B3 B4-5 B8 C2 D8 A9 C3 B2 C8 D5 C4 C9 D6-7 B6-7 C5-7

BODY 2

Ref. Part CONTENTS
No. Number Description Qty Remarks ACCELERATOR AIR SHROUD FAN C1 A8
BODY C11-12
1 JU9-K8142-00-00 PANEL, REAR BODY . . . . . . . . 1 SEE NOTE A BODY 2 BODY FITTING D1 D2
2 JU9-K8141-00-00 PANEL, INTERMEDIATE BODY 1 SEE NOTE B BRAKE BRAKE 2 B9-10 B11
3 4 90183-06811-00 JU9-K8111-00-00 NUT, SPRING . . . . . . . . . . . . . . PANEL, BODY SHELL . . . . . . . 14 1 BRAKE 3 BUMPER CAMSHAFT VALVE B12 C10 A7
5 JU9-K8112-00-00 PANEL, BODY SHELL . . . . . . . 1 CARBURETOR CARRIER A10 D3-4
6 90267-36853-00 RIVET, BLIND . . . . . . . . . . . . . 6 CRANKCASE CRANKSHAFT PISTON A12 A6
7 JU5-F1781-00-00 EMBLEM 1 . . . . . . . . . . . . . . . . 2 CYLINDER HEAD ELECTRICAL 1 A5 D9
8 9 JJ3-K8226-00-00 JJ3-K8427-01-00 ROD, SEAT STOPPER . . . . . . . HINGE, SEAT 2 . . . . . . . . . . . . 1 2 ELECTRICAL 2 ENGINE ASSEMBLY ENGINE BRACKET D10-11 A4 B1
10 90267-64834-00 RIVET, BLIND . . . . . . . . . . . . . 4 EXHAUST FRAME A11 B3
11 JJ3-K814H-00-00 HOOK, BODY LOCK . . . . . . . . 2 FRONT SUSPENSION WHEEL FUEL TANK B4-5 B8
12 13 90119-08800-00 90110-06836-00 BOLT, WITH WASHER . . . . . . . BOLT, HEXAGON SOCKET 2 GOVERNOR HEADLIGHT INTAKE C2 D8 A9
HEAD . . . . . . . . . . . . . . . . . . . . 14 PRIMARY SHEAVE C3
14 90201-068R6-00 WASHER, PLATE . . . . . . . . . . . 14 REAR ARM SUSPENSION REAR AXLE MOUNT WHEEL B2 C8
15 90480-13018-00 GROMMET . . . . . . . . . . . . . . . . 1 SEAT SECONDARY SHEAVE D5 C4
16 90464-10814-00 CLAMP . . . . . . . . . . . . . . . . . . 1 SHIFTER CABLES STARTING MOTOR C9 D6-7
17 JN6-K8233-01-00 MAT, MAIN FLOOR 3 . . . . . . . . 1 STEERING TRANSMISSION 1 B6-7 C5-7
18 JN6-K8231-01-00 MAT, MAIN FLOOR 1 . . . . . . . . 1
19 JN6-K8232-01-00 MAT, MAIN FLOOR 2 . . . . . . . . 1
20 90269-08813-00 RIVET . . . . . . . . . . . . . . . . . . . 4
21 90267-63047-00 RIVET, BLIND . . . . . . . . . . . . . 9
22 JJ3-K7765-00-00 LABEL, WARNING 5 . . . . . . . . 1 SEE NOTE A
23 JN3-K7741-00-00 INDICATOR 1 . . . . . . . . . . . . . . 1 SEE NOTE B
24 JU5-K7768-00-00 LABEL, WARNING . . . . . . . . . . 1 SEE NOTE A
25 90267-62841-00 RIVET, BLIND . . . . . . . . . . . . . 4

D1

BODY FITTING

Ref. Part CONTENTS
No. Number Description Qty Remarks ACCELERATOR AIR SHROUD FAN C1 A8
BODY C11-12
1 JN6-K8271-00-00 SERVICE LID, PEDAL . . . . . . . 1 BODY 2 BODY FITTING D1 D2
2 JF2-K8215-10-00 PLATE, SIDE TRIM . . . . . . . . . 1 BRAKE BRAKE 2 B9-10 B11
3 4 JF2-K821F-10-00 90267-48154-00 PLATE, SIDE TRIM . . . . . . . . . RIVET, BLIND . . . . . . . . . . . . . 1 4 BRAKE 3 BUMPER CAMSHAFT VALVE B12 C10 A7
5 JJ3-K8124-00-00 REINFORCEMENT 4 . . . . . . . . 2 CARBURETOR CARRIER A10 D3-4
6 JF2-K8187-00-00 FLAP, FRONT FENDER (L.H) . . 1 CRANKCASE CRANKSHAFT PISTON A12 A6
7 JF2-K8189-00-00 FLAP, FRONT FENDER (R.H) . 1 CYLINDER HEAD ELECTRICAL 1 A5 D9
8 9 90267-48831-00 JJ3-K8191-00-00 RIVET, BLIND . . . . . . . . . . . . . PANEL, REAR FENDER 1 . . . . 10 1 ELECTRICAL 2 ENGINE ASSEMBLY ENGINE BRACKET D10-11 A4 B1
10 JJ3-K8192-00-00 PANEL, REAR FENDER 2 . . . . 1 EXHAUST FRAME A11 B3
11 JW5-F153A-00-00 EMBLEM, YAMAHA . . . . . . . . . 2 FRONT SUSPENSION WHEEL FUEL TANK B4-5 B8
GOVERNOR C2
HEADLIGHT D8
INTAKE A9
PRIMARY SHEAVE C3
REAR ARM SUSPENSION B2
REAR AXLE MOUNT WHEEL C8
SEAT D5
SECONDARY SHEAVE C4
SHIFTER CABLES C9
STARTING MOTOR D6-7
STEERING B6-7
TRANSMISSION 1 C5-7

D2

CARRIER

Ref. Part CONTENTS

No. Number Description Qty Remarks ACCELERATOR C1 AIR SHROUD FAN A8 BODY C11-12 BODY 2 D1

1 JU5-K810M-00-00 REAR STORAGE BOX COMP. . 1 BODY FITTING D2 2 JU9-K819K-00-00 . .SHELL, RR. STORAGE LID . . 1 BRAKE B9-10

BRAKE 2 B11 3 JU9-K8564-00-00 . .PIN, HINGE . . . . . . . . . . . . . . 1 BRAKE 3 B12

BUMPER C10 4 JU9-K7195-00-00 . .HOLDER, CABLE . . . . . . . . . 2 CAMSHAFT VALVE A7

5 JU9-K6179-00-00 . .BOLT, SPECIAL 1 . . . . . . . . . 4 CARBURETOR A10

CARRIER D3-4 6 JU9-K6189-00-00 . .BOLT, SPECIAL 2 . . . . . . . . . 2 CRANKCASE A12

CRANKSHAFT PISTON A6 7 JU9-K7739-10-00 . .DAMPER, LID . . . . . . . . . . . . 2 CYLINDER HEAD A5

ELECTRICAL 1 D9 8 JU9-K7171-00-00 BODY, LATCH 1 . . . . . . . . . . . 2 ELECTRICAL 2 D10-11 ENGINE ASSEMBLY A4

9 JU9-K8384-00-00 BOLT . . . . . . . . . . . . . . . . . . . . 4 ENGINE BRACKET B1 EXHAUST A11

10 5UG-F389E-00-00 .LATCH . . . . . . . . . . . . . . . . . . 2 FRAME B3 11 JU9-K7172-00-00 BODY, LATCH 2 . . . . . . . . . . . 2 FRONT SUSPENSION WHEEL B4-5

FUEL TANK B8 12 90119-06830-00 BOLT, WITH WASHER . . . . . . . 6 GOVERNOR C2 HEADLIGHT D8

13 JU9-K818N-00-00 BED, BOX . . . . . . . . . . . . . . . . 1 INTAKE A9 14 92017-10035-00 BOLT, BUTTON HEAD . . . . . . . 7 PRIMARY SHEAVE C3

REAR ARM SUSPENSION B2 15 9560P-10200-00 NUT, FLANGE . . . . . . . . . . . . . 7 REAR AXLE MOUNT WHEEL C8

SEAT D5 16 90201-10144-00 WASHER, PLATE . . . . . . . . . . . 12 SECONDARY SHEAVE C4

SHIFTER CABLES C9 17 JU9-K8380-01-00 LOCK ASSY . . . . . . . . . . . . . . . 1 STARTING MOTOR D6-7 STEERING B6-7

18 9582P-08020-00 BOLT, FLANGE . . . . . . . . . . . . 8 TRANSMISSION 1 C5-7 19 9560P-08200-00 NUT . . . . . . . . . . . . . . . . . . . . . 2 20 90201-088P7-00 WASHER, PLATE . . . . . . . . . . . 2 21 JJ3-K818M-00-00 CAP, PROTECTOR END 4 . . . . 1 22 90240-13801-00 PIN, CLEVIS . . . . . . . . . . . . . . . 2 23 91401-30025-00 PIN, SPLIT . . . . . . . . . . . . . . . . 2 24 JJ3-K815H-01-00 DAMPER, LOCK . . . . . . . . . . . 3 25 JU5-K8158-00-00 ROD, INSPECTION LID . . . . . . 1 26 91401-20020-00 PIN, COTTER . . . . . . . . . . . . . . 1 27 JJ3-K8369-00-00 PIN, LEVER . . . . . . . . . . . . . . . 1 28 90119-06830-00 BOLT, WITH WASHER . . . . . . . 2 29 9560P-06200-00 NUT, FLANGE . . . . . . . . . . . . . 2 30 JJ3-K7588-00-00 DAMPER . . . . . . . . . . . . . . . . . 1

CONTINUED ON NEXT FRAME ➤

D3

CARRIER

Ref. Part CONTENTS
No. Number Description Qty Remarks ACCELERATOR AIR SHROUD FAN C1 A8
BODY C11-12
31 9560P-08200-00 NUT . . . . . . . . . . . . . . . . . . . . . 2 BODY 2 BODY FITTING D1 D2
32 JU5-K8167-00-00 BUMPER, RUBBER 1 . . . . . . . . 2 BRAKE BRAKE 2 B9-10 B11
33 JN3-K8357-00-00 HOLDER 1 . . . . . . . . . . . . . . . . 1 BRAKE 3 B12
34 JN6-W001D-00-00 SCORE CARD HOLDER KIT . . 1 BUMPER CAMSHAFT VALVE C10 A7
35 JN6-K8358-01-00 . .HOLDER 2 . . . . . . . . . . . . . . 1 CARBURETOR CARRIER A10 D3-4
36 97707-40525-00 . .SCREW, TAPPING . . . . . . . . 2 CRANKCASE CRANKSHAFT PISTON A12 A6
37 90201-048R5-00 . .WASHER, PLATE . . . . . . . . . 2 CYLINDER HEAD ELECTRICAL 1 A5 D9
38 39 90502-10013-00 90387-046N7-00 . .SPRING, CONICAL . . . . . . . . . .COLLAR . . . . . . . . . . . . . . . . 2 2 ELECTRICAL 2 ENGINE ASSEMBLY ENGINE BRACKET D10-11 A4 B1
EXHAUST A11
FRAME B3
FRONT SUSPENSION WHEEL B4-5
FUEL TANK B8
GOVERNOR C2
HEADLIGHT D8
INTAKE A9
PRIMARY SHEAVE C3
REAR ARM SUSPENSION B2
REAR AXLE MOUNT WHEEL C8
SEAT D5
SECONDARY SHEAVE C4
SHIFTER CABLES C9
STARTING MOTOR D6-7
STEERING B6-7
TRANSMISSION 1 C5-7

D4

SEAT

Ref. Part CONTENTS
No. Number Description Qty Remarks ACCELERATOR AIR SHROUD FAN C1 A8
BODY C11-12
1 JU9-K8401-00-00 SEAT SUB-ASSY, CUSHION . . 1 BODY 2 BODY FITTING D1 D2
2 JU9-K8404-00-00 . . COVER, SEAT . . . . . . . . . . . 1 BRAKE BRAKE 2 B9-10 B11
3 JU9-K8420-00-00 SEAT ASSY 2 . . . . . . . . . . . . . 1 SEE NOTE A BRAKE 3 B12
4 JU7-F111A-00-00 CAP, MAIN PIPE . . . . . . . . . . . 2 BUMPER CAMSHAFT VALVE C10 A7
5 JN3-K8426-01-00 HINGE, SEAT 1 . . . . . . . . . . . . 2 CARBURETOR CARRIER A10 D3-4
6 90111-06810-00 BOLT . . . . . . . . . . . . . . . . . . . . 4 CRANKCASE CRANKSHAFT PISTON A12 A6
7 90204-06807-00 WASHER, SPRING . . . . . . . . . . 4 CYLINDER HEAD ELECTRICAL 1 A5 D9
8 9 JU7-K8402-00-00 JJ3-K8413-10-00 SEAT SUB ASSY, BACK . . . . . COVER, SEAT BACK . . . . . . . . 2 2 SEE NOTE B ELECTRICAL 2 ENGINE ASSEMBLY ENGINE BRACKET D10-11 A4 B1
10 90167-04815-00 SCREW, TAPPING . . . . . . . . . . 4 EXHAUST FRAME A11 B3
11 9560P-08200-00 NUT . . . . . . . . . . . . . . . . . . . . . 12 FRONT SUSPENSION WHEEL FUEL TANK B4-5 B8
12 JN6-K8121-00-00 REINFORCEMENT 1 . . . . . . . . 2 GOVERNOR C2
13 JN6-K8122-02-00 REINFORCEMENT 2 . . . . . . . . 2 HEADLIGHT INTAKE D8 A9
14 90119-06837-00 BOLT, WITH WASHER . . . . . . . 4 PRIMARY SHEAVE REAR ARM SUSPENSION C3 B2
15 JU5-K8167-00-00 BUMPER, RUBBER 1 . . . . . . . . 4 REAR AXLE MOUNT WHEEL SEAT C8 D5
16 5UG-K7764-00-00 LABEL, WARNING 4 . . . . . . . . 2 SEE NOTE A SECONDARY SHEAVE SHIFTER CABLES C4 C9
17 JU7-K7767-00-00 LABEL, WARNING 7 . . . . . . . . 1 SEE NOTE B STARTING MOTOR D6-7
STEERING B6-7
TRANSMISSION 1 C5-7

D5

STARTING MOTOR

Ref. Part CONTENTS

No. Number Description Qty Remarks ACCELERATOR C1 AIR SHROUD FAN A8 BODY C11-12 BODY 2 D1

1 JN6-H1100-03-00 STARTER GENERATOR ASSY 1 BODY FITTING D2

2 JN3-H1150-00-00 . .ARMATURE ASSY . . . . . . . . 1 BRAKE B9-10

BRAKE 2 B11 3 J10-H1157-10-00 . . . BEARING 1 (6202 SD) . . . . 1 BRAKE 3 B12

BUMPER C10 4 J10-H1158-10-00 . . . BEARING 2 (6203 SD) . . . . 1 CAMSHAFT VALVE A7

5 J10-H1159-10-00 . . . HOLDER, BEARING . . . . . . 1 CARBURETOR A10

CARRIER D3-4 6 JN6-H1110-10-00 . .STATOR ASSY . . . . . . . . . . . 1 CRANKCASE A12

CRANKSHAFT PISTON A6 7 JN6-H1160-10-00 . . . FIELD COIL ASSY . . . . . . . 1

CYLINDER HEAD A5 ELECTRICAL 1 D9 8 J10-81148-10-00 . . . SCREW SET 4 . . . . . . . . . . 2 ELECTRICAL 2 D10-11 ENGINE ASSEMBLY A4

9 9530N-06600-00 . . . NUT . . . . . . . . . . . . . . . . . . 2 ENGINE BRACKET B1 EXHAUST A11

10 9290N-06600-00 . . . WASHER . . . . . . . . . . . . . . 1 FRAME B3

11 9290N-06100-00 . . . WASHER, SPRING . . . . . . . 2 FRONT SUSPENSION WHEEL B4-5

FUEL TANK B8 12 J10-81146-10-00 . . . SCREW 2 . . . . . . . . . . . . . . 4 GOVERNOR C2 HEADLIGHT D8

13 J38-H1165-10-00 . .BRACKET, STARTER INTAKE A9

GENERATOR 1 . . . . . . . . . . . 1 PRIMARY SHEAVE C3 REAR ARM SUSPENSION B2 14 J10-H1166-10-00 . .BRACKET, STARTER REAR AXLE MOUNT WHEEL C8

GENERATOR 2 . . . . . . . . . . . 1 SEAT D5 SECONDARY SHEAVE C4 15 J10-H1147-10-00 . .SCREW 3 . . . . . . . . . . . . . . . 2 SHIFTER CABLES C9 STARTING MOTOR D6-716 9530N-06600-00 . . . NUT . . . . . . . . . . . . . . . . . . 2 STEERING B6-7

17 9290N-06600-00 . . WASHER . . . . . . . . . . . . . . . 1 TRANSMISSION 1 C5-7

18 9290N-06100-00 . . . WASHER, SPRING . . . . . . . 2

19 JN6-H1119-00-00 . .BRUSH HOLDER ASSY . . . . 1

20 JF2-H1111-00-00 . . . BRUSH . . . . . . . . . . . . . . . 4

21 JN6-H1113-00-00 . . . SPRING, BRUSH . . . . . . . . 4

22 J10-H1115-10-00 . . . WIRE, LEAD . . . . . . . . . . . 2

23 9850N-05016-00 . . . SCREW, PAN HEAD . . . . . 2

24 9850N-04010-00 . . . SCREW, PAN HEAD . . . . . 4

25 J10-H1129-10-00 . .COVER, BRUSH . . . . . . . . . . 3

26 J10-H1139-10-00 . .COVER, BRUSH 2 . . . . . . . . . 1

27 J10-81145-10-00 . .SCREW 1 . . . . . . . . . . . . . . . 2

28 9290N-06600-00 . WASHER . . . . . . . . . . . . . . . . 2

29 JN3-H1661-00-00 . .SPACER . . . . . . . . . . . . . . . . 1

CONTINUED ON NEXT FRAME ➤

D6

STARTING MOTOR

Ref. Part CONTENTS
No. Number Description Qty Remarks ACCELERATOR AIR SHROUD FAN
BODY
30 JN6-H1161-00-00 . . PULLEY . . . . . . . . . . . . . . . . 1 BODY 2 BODY FITTING
31 90179-16889-00 . .NUT . . . . . . . . . . . . . . . . . . . 1 BRAKE BRAKE 2
32 9850N-05018-00 . .SCREW, PAN HEAD . . . . . . . 3 BRAKE 3 BUMPER
CAMSHAFT VALVE
CARBURETOR
CARRIER
CRANKCASE
CRANKSHAFT PISTON
CYLINDER HEAD
ELECTRICAL 1
ELECTRICAL 2
ENGINE ASSEMBLY
ENGINE BRACKET
EXHAUST
FRAME
FRONT SUSPENSION WHEEL
FUEL TANK
GOVERNOR
HEADLIGHT
INTAKE
PRIMARY SHEAVE
REAR ARM SUSPENSION
REAR AXLE MOUNT WHEEL
SEAT
SECONDARY SHEAVE
SHIFTER CABLES
STARTING MOTOR
STEERING
TRANSMISSION 1

D7

C1 A8 C11-12 D1 D2 B9-10 B11 B12 C10

A7 A10 D3-4

A12 A6 A5 D9 D10-11 A4 B1 A11 B3 B4-5 B8 C2 D8 A9 C3 B2 C8 D5 C4 C9 D6-7 B6-7 C5-7

HEADLIGHT

Ref. Part CONTENTS
No. Number Description Qty Remarks ACCELERATOR AIR SHROUD FAN C1 A8
BODY C11-12
1 5FU-H4314-00-00 BULB, HEADLIGHT (12V-30/30W) . . . . . . . . . . . . . . 2 BODY 2 BODY FITTING BRAKE D1 D2 B9-10
2 5FU-H4320-00-00 LENS ASSY . . . . . . . . . . . . . . . 2 BRAKE 2 BRAKE 3 B11 B12
3 5FU-H4340-00-00 SOCKET CORD ASSY 1 . . . . . . 2 BUMPER CAMSHAFT VALVE C10 A7
4 5 JU7-H411T-00-00 JU7-H411U-00-00 HOLDER, 1 HOLDER, 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1 LH RH CARBURETOR CARRIER CRANKCASE A10 D3-4 A12
6 98507-03540-00 SCREW, PAN HEAD . . . . . . . . 2 CRANKSHAFT PISTON CYLINDER HEAD A6 A5
7 90501-10060-00 SPRING, COMPRESSION . . . . . 2 ELECTRICAL 1 ELECTRICAL 2 D9 D10-11
8 2GU-84334-00-00 NUT, ADJUSTING . . . . . . . . . . 2 ENGINE ASSEMBLY ENGINE BRACKET A4 B1
9 10 90150-05802-00 90183-05008-00 SCREW, ROUND HEAD . . . . . . NUT, SPRING . . . . . . . . . . . . . . 4 4 EXHAUST FRAME FRONT SUSPENSION WHEEL A11 B3 B4-5
11 JU7-H5415-00-00 MARK, SIGNAL LAMP . . . . . . . 2 FUEL TANK GOVERNOR B8 C2
12 JU7-H3547-00-00 COVER, SOCKET . . . . . . . . . . . 2 HEADLIGHT INTAKE D8 A9
13 14 JU7-H4118-01-00 JU7-H4119-01-00 STAY, HEADLIGHT 1 STAY, HEADLIGHT 2 . . . . . . . . . . . . . . . . 2 2 PRIMARY SHEAVE REAR ARM SUSPENSION REAR AXLE MOUNT WHEEL C3 B2 C8
15 97707-40112-00 SCREW, TAPPING . . . . . . . . . . 4 SEAT SECONDARY SHEAVE D5 C4
SHIFTER CABLES C9
STARTING MOTOR D6-7
STEERING B6-7
TRANSMISSION 1 C5-7

D8

ELECTRICAL 1

Ref. Part CONTENTS
No. Number Description Qty Remarks ACCELERATOR AIR SHROUD FAN C1 A8
BODY C11-12
1 JN6-H1170-00-00 TENSIONER ASSY . . . . . . . . . . 1 BODY 2 BODY FITTING D1 D2
2 9582P-08020-00 BOLT, FLANGE . . . . . . . . . . . . 2 BRAKE BRAKE 2 B9-10 B11
3 90109-08875-00 BOLT . . . . . . . . . . . . . . . . . . . . 1 BRAKE 3 B12
4 95707-08500-00 .NUT, FLANGE . . . . . . . . . . . . . 1 BUMPER CAMSHAFT VALVE C10 A7
5 90101-06478-00 BOLT . . . . . . . . . . . . . . . . . . . . 1 CARBURETOR CARRIER A10 D3-4
6 95307-06600-00 NUT . . . . . . . . . . . . . . . . . . . . . 1 CRANKCASE CRANKSHAFT PISTON A12 A6
7 JN6-H1173-00-00 BELT . . . . . . . . . . . . . . . . . . . . 1 CYLINDER HEAD ELECTRICAL 1 A5 D9
8 90464-09823-00 CLAMP . . . . . . . . . . . . . . . . . . 1 ELECTRICAL 2 D10-11
9 JR7-85650-00-00 ROTOR ASSY . . . . . . . . . . . . . 1 ENGINE ASSEMBLY ENGINE BRACKET A4 B1
10 JN6-85640-01-00 T.C.I. UNIT ASSY . . . . . . . . . . . 1 EXHAUST FRAME A11 B3
11 95827-06025-00 BOLT, FLANGE . . . . . . . . . . . . 2 FRONT SUSPENSION WHEEL FUEL TANK B4-5 B8
12 13 JN6-82318-00-00 95307-18600-00 WIRE, SUB-LEAD . . . . . . . . . . NUT . . . . . . . . . . . . . . . . . . . . . 1 1 GOVERNOR HEADLIGHT INTAKE C2 D8 A9
14 90201-18620-00 WASHER, PLATE . . . . . . . . . . . 1 PRIMARY SHEAVE REAR ARM SUSPENSION C3 B2
15 90280-04052-00 KEY, WOODRUFF . . . . . . . . . . 1 REAR AXLE MOUNT WHEEL SEAT C8 D5
16 JN6-82370-00-00 PLUG CAP ASSY . . . . . . . . . . . 1 SECONDARY SHEAVE SHIFTER CABLES C4 C9
17 JE8-82372-00-00 SEAL, PLUG CAP . . . . . . . . . . 1 STARTING MOTOR D6-7
18 JN6-H1171-00-00 BRACKET, STARTER STEERING TRANSMISSION 1 B6-7 C5-7
GENERATOR . . . . . . . . . . . . . . 1
19 9582P-08020-00 BOLT, FLANGE . . . . . . . . . . . . 2
20 9581P-12025-00 BOLT, FLANGE . . . . . . . . . . . . 2
21 JN6-85720-12-00 OIL LEVEL GAUGE ASSY . . . . 1
22 95827-06012-00 BOLT, FLANGE . . . . . . . . . . . . 4
23 JN6-85724-00-00 CLAMP . . . . . . . . . . . . . . . . . . 1
24 JN3-H4700-00-00 TAILLIGHT ASSY . . . . . . . . . . . 2
25 JN3-H4718-00-00 GROMMET . . . . . . . . . . . . . . . . 2

D9

ELECTRICAL 2

Ref. Part CONTENTS

No. Number Description Qty Remarks ACCELERATOR C1 AIR SHROUD FAN A8 BODY C11-12 BODY 2 D1

1 JN3-H2133-00-00 SCREW, FITTING . . . . . . . . . . . 2 BODY FITTING D2 2 J55-H2136-00-00 PLATE, BATTERY FITTING . . . 1 BRAKE B9-10

BRAKE 2 B11 3 9290P-06200-00 WASHER . . . . . . . . . . . . . . . . . 2 BRAKE 3 B12

BUMPER C10 4 95707-06500-00 NUT, FLANGE . . . . . . . . . . . . . 2 CAMSHAFT VALVE A7

5 JU9-H2115-00-00 WIRE, PLUS LEAD . . . . . . . . . . 1 CARBURETOR A10

CARRIER D3-4 6 90461-08031-00 CLAMP . . . . . . . . . . . . . . . . . . 2 CRANKCASE A12

CRANKSHAFT PISTON A6 7 JR3-H2116-00-00 WIRE, MINUS LEAD . . . . . . . . . 1 CYLINDER HEAD A5

ELECTRICAL 1 D9 8 JR3-H2117-00-00 WIRE, LEAD . . . . . . . . . . . . . . 1 ELECTRICAL 2 D10-11 ENGINE ASSEMBLY A4

9 JU9-H2590-01-00 WIRE HARNESS ASSY . . . . . . 1 ENGINE BRACKET B1 10 JN6-H2151-00-00 . .FUSE (10 A) . . . . . . . . . . . . . 2 EXHAUST A11

FRAME B3 11 JU7-H2151-00-00 . .FUSE (20 A) . . . . . . . . . . . . . 1 FRONT SUSPENSION WHEEL B4-5

FUEL TANK B8 12 JR3-H1950-00-00 RELAY ASSY . . . . . . . . . . . . . . 1 GOVERNOR C2 HEADLIGHT D8

13 JN6-H2105-00-00 WIRE HARNESS . . . . . . . . . . . 1 INTAKE A9 14 90163-06005-00 SCREW, TAPPING . . . . . . . . . . 2 PRIMARY SHEAVE C3

REAR ARM SUSPENSION B2 15 JF2-81910-01-00 VOLTAGE REGULATOR ASSY 1 REAR AXLE MOUNT WHEEL C8

SEAT D5 16 90105-06876-00 BOLT, FLANGE . . . . . . . . . . . . 1 SECONDARY SHEAVE C4

SHIFTER CABLES C9 17 JF7-82817-20-00 SWITCH . . . . . . . . . . . . . . . . . . 1 STARTING MOTOR D6-7 STEERING B6-7

18 98507-05025-00 SCREW, PAN HEAD . . . . . . . . 2 TRANSMISSION 1 C5-7 19 92907-05100-00 WASHER, SPRING . . . . . . . . . . 2 20 92907-05600-00 WASHER, PLATE . . . . . . . . . . . 2 21 JR1-H3383-01-00 BUZZER . . . . . . . . . . . . . . . . . . 1 22 JN6-H3386-01-00 STAY, BUZZER . . . . . . . . . . . . 1 23 JG5-H2110-01-00 BATTERY ASSY (GC-24, 12V) . 1 LM (12 V, BCI GROUP

24, CCA: MIN 400A) 24 4U8-81950-02-00 RELAY ASSY . . . . . . . . . . . . . . 1 25 90464-40825-00 CLAMP . . . . . . . . . . . . . . . . . . 5 26 5FU-H1920-10-00 TERMINAL ASSY . . . . . . . . . . . 1 27 5FU-H191B-10-00 . .NUT . . . . . . . . . . . . . . . . . . . 1 28 90464-14806-00 CLAMP . . . . . . . . . . . . . . . . . . 5 29 JU7-F253B-00-00 STAY, RELAY . . . . . . . . . . . . . 1

CONTINUED ON NEXT FRAME ➤

D10

ELECTRICAL 2

Ref. Part CONTENTS
No. Number Description Qty Remarks ACCELERATOR AIR SHROUD FAN C1 A8
BODY C11-12
30 JU7-H2510-00-00 MAIN SWITCH ASSY . . . . . . . . 1 BODY 2 BODY FITTING D1 D2
31 5UG-H2579-00-00 . .CAP, KEY . . . . . . . . . . . . . . . 1 BRAKE BRAKE 2 B9-10 B11
32 JN6-83530-00-00 PILOT LIGHT ASSY . . . . . . . . . 1 BRAKE 3 B12
33 123-83516-21-00 . . BULB (12V-3.4W) . . . . . . . . . 1 US MARKET ONLY BUMPER CAMSHAFT VALVE C10 A7
34 4LR-83371-10-00 HORN . . . . . . . . . . . . . . . . . . . 1 CARBURETOR CARRIER A10 D3-4
35 JR6-H270X-00-00 SWITCH . . . . . . . . . . . . . . . . . . 1 CRANKCASE CRANKSHAFT PISTON A12 A6
36 9582P-06016-00 BOLT, FLANGE . . . . . . . . . . . . 1 CYLINDER HEAD ELECTRICAL 1 A5 D9
37 95707-06500-00 NUT, FLANGE . . . . . . . . . . . . . 1 ELECTRICAL 2 ENGINE ASSEMBLY D10-11 A4
ENGINE BRACKET B1
EXHAUST A11
FRAME B3
FRONT SUSPENSION WHEEL B4-5
FUEL TANK B8
GOVERNOR C2
HEADLIGHT D8
INTAKE A9
PRIMARY SHEAVE C3
REAR ARM SUSPENSION B2
REAR AXLE MOUNT WHEEL C8
SEAT D5
SECONDARY SHEAVE C4
SHIFTER CABLES C9
STARTING MOTOR D6-7
STEERING B6-7
TRANSMISSION 1 C5-7

D11