PARTS CATALOG
2004 G22AZ (JU01) U.S.A., CANADA, EUROPE, OTHERS
OCTOBER 2003 1CJU0-100E1
FOREWORD
This Parts Catalogue is related to the parts for the model(s) shown in the frame 6. Applicable Serial No. and Color Code below. When you are ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers and part names correctly.
1Vehicle (Frame) Serial No. JU0-000101 ~
2Engine Serial No. JU0-000101 ~
- Modifications or additions which have been made after issue of the Parts Catalogue will be announced in the Yamaha Parts News. It is advisable that you make necessary corrections to the Parts Catalogue according to the Yamaha Parts News.
- Abbreviations The following abbreviations are used in this Parts Catalogue.
- “UR”Use specified part number. “UN”Use as many as needed. “AP” Alternate parts. “LM”Local Made (Parts need to be ordered locally) “F#” Frame Number (Applicable machine number)
- Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the part name as shown below. EXAMPLE
CARBURETOR ASSY .JET, PILOT .NOZZLE, MAIN
- Number of component for assembly The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit.
- EXAMPLE:
- Applicable colors of body panels as well as other relevant information are 7. Note that the illustrations are to be used as a reference for finding part numbers, represented in the “REMARKS” column as shown below. and not to be used for assembling. When dis-assembling and/or re-assembling,
| PART NO. | DESCRIPTION | Q’TY | REMARKS |
| JR6-14101-00-00 | CARBURETOR ASSY. | 1 | |
| 98507-5100-00 | .SCREW, PAN HEAD | 2 |
please use the applicable service manual. EXAMPLE:
8. The asterisk (*) before a reference number indicates modification items after the PART NO. DESCRIPTION Q’TY REMARKS first edition.
JU0-K8115-00-00 COWL FRONT 1 Ivory color JN6-F512M-C0-00 .HUB-CAP, CHROME 4 With clips
CONTENTS
PAGE Secondary Sheave
Page 5
Page 6
Page 7
FIG. 4 CAMSHAFT / VALVE
Page 8
FIG. 5 AIR SHROUD / FAN
Page 9
FIG. 6 INTAKE
REF
PART NUMBER DESCRIPTION QTY REMARKS
NO.
Page 10
FIG. 7 CARBURETOR
REF
PART NUMBER DESCRIPTION QTY REMARKS
NO.
Page 11
Page 12
FIG. 9 CRANKCASE
REF
PART NUMBER DESCRIPTION QTY REMARKS
NO.
Page 13
Page 14
Page 15
Page 16
REF
PART NUMBER DESCRIPTION QTY REMARKS
NO.
Page 17
Page 18
Page 19
Page 20
Page 21
FIG. 16 BRAKE
REF
PART NUMBER DESCRIPTION QTY REMARKS
NO.
J46-27250-03-00 90384-14080-00 JU0-27211-01-00 JU0-25671-00-00 90384-05163-00 90387-08014-00 90387-08013-00 97017-06035-00 90179-06387-00 97027-08100-00 95337-08600-00 92907-08200-00 J17-25666-02-00 90384-10162-00 J17-27221-00-00 92907-10600-00 99080-07600-00 90508-14548-00 J17-25672-01-00 J17-27231-03-00 J17-27232-00-00 95317-06700-00 90506-08526-00 J17-25673-00-00 J17-27228-00-00 92907-05600-00 99080-04600-00
Page 22
BRAKE ARM COMP
1 .BUSH, BIMETAL FORMED
2 PEDAL, BRAKE
1 PEDAL, PARKING BRAKE 1 .BUSH, BIMETAL 1 COLLAR 1 COLLAR 1 BOLT, HEX. 1 NUT 1 BOLT, HEX. 1 NUT, HEX. 1 WASHER, PLAIN 1 SECTOR, PARKING BRAKE 1 .BUSH, BIMETAL 1 SEAL, SHAFT 2 WASHER, PLAIN 1 CIRCLIP (E) 1 SPRING, TORSION 1 PAD, PARKING 1 ROD, BRAKE 1 END, ROD 1 1 NUT, HEX. 2 SPRING,TENSION 1 DAMPER, BRAKE 1 PIN, LINK JOINT 1 WASHER, PLAIN 1 CIRCLIP (E) 1
Page 23
Page 24
Page 25
REF
PART NUMBER DESCRIPTION QTY REMARKS
NO.
Page 26
Page 27
FIG. 21 PRIMARY CLUTCH
REF
PART NUMBER DESCRIPTION QTY REMARKS
NO.
JN6-G6201-04-00
1 JN6-G6210-00-00
2 JN6-G6221-00-00
3 93101-28831-00
4 90384-27823-00
5 93700-06810-00
6 90338-04840-00
7 JN6-G6232-01-00
8 90109-06860-00 9 90185-06834-00 10 JN6-G6251-01-00 11 JN6-G6258-02-00 12 93610-358A3-00 13 JN6-G6253-00-00 14 JU0-G6231-00-00 15 JU0-G6297-00-00 16 90105-06861-00 17 90201-228K5-00 18 JN6-G6249-00-00 19 JN6-G621F-00-00 20 J55-G6241-00-00
PRIMARY CLUTCH ASSEMBLY PRIMARY FIXED SHEAVE PRIMARY SLIDING SHEAVE .SEAL, OIL .BUSH, BIMETAL FORMED .NIPPLE, GREASE .PLUG WEIGHT, 1 BOLT NUT, SELF-LOCKING SPIDER COLLAR, ROLLER PIN, DOWEL SLIDER CAP COVER, DUST BOLT, FLANGE WASHER, PLAIN BOLT SHIM, THRUST BELT
NOTE “A”: Assembly includes all parts except REF. Numbers 18 and 20 Clutch assembly, and the belt).
1 SEE NOTE "A" 1 1 2 2 1 3 3 3 3 1 3 3 6 1 1 3 1 1 6 1
(the main bolt for the Primary
Page 28
NOTE “A”: Secondary sheave kit includes: secondary sliding sheave, bushing, oil seals and grease nipple.
NOTE "B": Secondary spring seat comp. Includes: secondary spring seat, shoe ramp and bolts.
Page 29
REF
PART NUMBER DESCRIPTION QTY REMARKS
NO.
Page 30
Page 31
Page 32
Page 33
Page 34
Page 35
Page 36
FIG. 27 BODY
REF
PART NUMBER DESCRIPTION QTY REMARKS
NO.
NOTE “A”: When replacing “Housing Holder JN3-K835G-00-00” you should also replace “Label Warning 8 JN3-K7768-**-00”.
Page 37
Page 38
NOTE "A": When replacing "Panel Rear Body JN6-K8142-02-00 or JU0-K8142-**-00" you must also replace "Indicator 1 JN3-K7741-00-00", "Label JN6-H2377-00-00", "Plate Caution 3 JN3-K8299-10-00", and "Plate Caution 1 JN3-K8297-10-00".
Page 39
Page 40
FIG. 30 CARRIER
REF
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 JF2-K8356-00-00
2 JN6-K8355-00-00
3 J38-78367-00-00
4 90101-06865-00
5 90185-06836-00
6 JN6-K8380-00-00
7 90159-06845-00 8 9299R-06200-00 9 JN3-K8357-00-00 10 JN6-K8358-01-00 11 97707-40625-00 12 90201-044H9-00 13 90502-10013-00 14 90387-046N7-00 15 JU0-K7762-00-00
JU0-K7762-10-00
JU0-K7762-20-00 16 JN6-K8340-00-00 17 90111-08803-00 18 90201-088R9-00 19 90185-08832-00 20 90338-09828-00 21 JN6-W001D-00-00
PAD, BAG SUPPORT BAND PLATE, ANCHOR BOLT, HEX. NUT, SELF LOCKING LOCK ASSY. SCREW, WITH WASHER WASHER, PLAIN (0-FQA) HOLDER, 1 HOLDER, 2 SCREW, PAN HEAD WASHER, PLAIN SPRING, CONICAL COLLAR LABEL, WARNING 2
LABEL, WARNING 2 LABEL, WARNING 2 SWEATER BASKET
1 1 1 1 1 2 4 4 1
SEE NOTE "A"
1 2 2 2 2
UR, FOR USA SEE NOTE "A"
1
UR, FOR CAN SEE NOTE "A"
1
UR, FOR EUR SEE NOTE "A"
1 1
NOTE “A”: When replacing “Holder 1 JN3-K8357-00-00” you must also replace “Label Warning 2 JU0-K7762-**-00”.
NOTE “B”: Includes 10, 11, 12, 13, 14
Page 41
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REF
PART NUMBER DESCRIPTION QTY REMARKS
NO.
Page 43
Page 44
Page 45
REF
PART NUMBER DESCRIPTION QTY REMARKS
NO.
Page 46
Page 47
Page 48
Page 49
Page 50
Page 51
CONTENTS
PAGE Secondary Sheave
| FIG. 1 | ENGINE ASSEMBLY | |||||
|---|---|---|---|---|---|---|
| REF NO. | PART NUMBER | DESCRIPTION | QTY | REMARKS | ||
| 1 | JR6-19001-00-00 | ENGINE ASSEMBLY | 1 | |||
| FIG. 2 | CYLINDER HEAD | |||||
|---|---|---|---|---|---|---|
| REF NO. | PART NUMBER | DESCRIPTION | QTY | REMARKS | ||
| 1 | JT0-11111-00-00 | HEAD, CYLINDER 1 | 1 | |||
| 2 | JN6-11133-10-00 | .GUIDE, INTAKE VALVE | 2 | |||
| 3 | JT0-11181-00-00 | GASKET, CYLINDER HEAD 1 | 1 | |||
| 4 | 95817-10070-00 | BOLT, FLANGE | 4 | |||
| 5 | 99530-14016-00 | PIN, DOWEL A | 2 | |||
| 6 | 95617-08618-00 | BOLT, STUD | 2 | |||
| 7 | NGK-BPR2E-S0-00 | PLUG, SPARK | 1 | STD, U.S. | ||
| 94702-00348-00 | PLUG, SPARK | 1 | STD, EUROPE (BPR2ES) | |||
| NGK-BPR4E-S0-00 | PLUG, SPARK | 1 | AP, U.S. | |||
| 94702-00343-00 | PLUG, SPARK | 1 | AP, EUROPE (BPR4ES) | |||
| 8 | JN6-11191-01-00 | COVER, CYLINDER HEAD 1 | 1 | |||
| 9 | JN6-11116-00-00 | .JOINT, BREATHER PIPE | 1 | |||
| 10 | JN6-11168-00-00 | COVER, BREATHER | 1 | |||
| 11 | JN6-11169-00-00 | GASKET, BREATHER COVER | 1 | |||
| 12 | JN6-11193-00-00 | GASKET, HEAD COVER 1 | 1 | |||
| 13 | 95817-06030-00 | BOLT, FLANGE | 4 | |||
| 14 | JN6-E1166-00-00 | PIPE, BREATHER 1 | 1 | |||
| 15 | 95617-08710-00 | BOLT, STUD | 2 | |||
| 16 | JR7-11163-00-00 | ELEMENT | 1 | |||
| 17 | 90467-13847-00 | CLAMP | 2 | |||
| FIG. 3 | CRANKSHAFT / PISTON | |||||
|---|---|---|---|---|---|---|
| REF NO. | PART NUMBER | DESCRIPTION | QTY | REMARKS | ||
| 1 | JN6-11400-00-00 | CRANK SHAFT ASSY. | 1 | |||
| 2 | JR7-11631-00-A0 | PISTON, (STD) | 1 | STD | ||
| JR7-11635-00-00 | PISTON, (0.25mm O/S) | 1 | AP | |||
| JR7-11636-00-00 | PISTON (0.50mm O/S) | 1 | AP | |||
| 3 | JR7-11610-00-00 | PISTON RING SET, STD. | 1 | STD | ||
| JR7-11610-10-00 | PISTON RING SET, (0.25mm O/S) | 1 | AP | |||
| JR7-11610-20-00 | PISTON RING SET, (0.50mm O/S) | 1 | AP | |||
| 4 | 583-11633-00-00 | PIN, PISTON | 1 | |||
| 5 | 93450-21053-00 | CIRCLIP | 2 | |||
| 6 | JN6-11650-00-00 | CONNECTING ROD ASSY | 1 | |||
| 7 | JN6-11654-00-00 | .BOLT, CONNECTING ROD | 2 | |||
| 8 | JN6-11454-00-00 | WEIGHT, 1 | 1 | |||
| 9 | 95317-18600-00 | NUT, HEX. | 1 | |||
| 10 | 90201-18620-00 | WASHER, PLAIN | 1 | |||
| 11 | 90280-04052-00 | KEY, WOODRUFF | 1 | |||
| REF NO. | PART NUMBER | DESCRIPTION | QTY | REMARKS |
| 1 | JR7-12170-00-00 | CAMSHAFT ASSY. 1 | 1 | |
| 2 | JN6-12111-01-00 | VALVE, INTAKE | 1 | |
| 3 | 7RH-12121-00-00 | VALVE, EXHAUST | 1 | |
| 4 | JN6-12153-00-00 | LIFTER, VALVE | 2 | |
| 5 | 90501-264A9-00 | SPRING, COMPRESSION | 2 | |
| 6 | J38-12117-01-00 | RETAINER, VALVE SPRING | 2 | |
| 7 | J38-12118-00-00 | COTTER, VALVE | 2 | |
| 8 | JN6-12151-00-00 | ARM, VALVE ROCKER | 2 | |
| 9 | 22F-12159-00-00 | SCREW, VALVE ADJUSTING | 2 | |
| 10 | 90170-05302-00 | NUT, HEX. | 2 | |
| 11 | J38-12156-00-00 | SHAFT, ROCKER 2 | 1 | |
| 12 | JR7-12154-01-00 | ROD, VALVE PUSH | 2 | |
| 13 | 5H0-12119-00-00 | SEAL, VALVE STEM | 1 |
| REF NO. | PART NUMBER | DESCRIPTION | QTY | REMARKS |
| 1 | JN6-12621-00-00 | CASE, FAN | 1 | |
| 2 | 95817-06020-00 | BOLT, FLANGE | 5 | |
| 3 | JN6-12616-00-00 | COVER, FAN CASE | 1 | |
| 4 | 97707-60520-00 | SCREW, PAN HEAD | 3 | |
| 5 | JN6-12651-00-00 | AIR SHROUD, CYLINDER 1 | 1 | |
| 6 | JR7-12658-00-00 | DAMPER AIR SHROUD 1 | 1 | |
| 7 | JN6-12652-00-00 | AIR SHROUD, CYLINDER 2 | 1 | |
| 8 | 95817-06020-00 | BOLT, FLANGE | 2 | |
| 9 | JN6-E2691-00-00 | DUCT, 1 | 1 | |
| 10 | 90269-08813-00 | RIVET | 2 |
| JN6-13595-00-00 | JOINT | 1 |
| 95707-08500-00 | NUT, FLANGE | 2 |
| JN6-13567-00-00 | GASKET | 3 |
| 90119-06838-00 | BOLT, HEX HEAD W/WASHER | 2 |
| 91790-05010-00 | PIN, CYL. HEAD W/HOLE | 2 |
| 90468-10050-00 | CLIP | 2 |
| 99080-07600-00 | CIRCLIP (E) | 1 |
| 91790-05010-00 | PIN, CYL. HEAD W/HOLE | 1 |
| 90468-10050-00 | CLIP | 1 |
| JN6-E4411-02-00 | CASE, AIR FILTER | 1 |
| JN6-E4412-01-00 | CAP, CASE 1 | 1 |
| JN6-E4450-01-00 | ELEMENT ASSY. | 1 |
| JN6-E445E-00-00 | FILTER, 1 | 1 |
| JN6-E3586-01-00 | JOINT, CARBURETOR | 1 |
| JN6-E4424-00-00 | CLIP, CAP FIT | 5 |
| 93210-398D6-00 | O-RING | 1 |
| 90105-06862-00 | BOLT, FLANGE | 3 |
| JN6-F6331-11-00 | WIRE, STARTER | 1 |
| JN6-F6312-01-00 | WIRE, THROTTLE | 1 |
| JN6-F6333-10-00 | NUT | 1 |
| JR6-14101-00-00 | CARBURETOR ASSY. | 1 | |
| 98507-05100-00 | .SCREW, PAN HEAD | 2 | |
| 92990-05100-00 | .WASHER | 2 | |
| JN6-14291-00-00 | .BRACKET 1 | 1 | |
| J10-14227-00-00 | .WASHER | 1 | |
| 7NJ-14211-00-00 | .SCREW, PILOT ADJUSTING | 1 | |
| 73A-14212-10-00 | .SPRING, PILOT ADJUSTING | 1 | |
| 732-14142-65-A0 | .JET, PILOT | 1 | (#65.0) |
| JN6-1495H-3B-00 | .NOZZLE, MAIN | 1 | |
| 73A-1414G-00-00 | .PIPE, MAIN BLEED | 1 | |
| 3G2-1423A-68-A0 | .JET, MAIN | 1 | (# 87.5) |
| 796-14184-00-00 | .GASKET, FLOAT CHAMBER | 1 | |
| JN6-14185-00-00 | .FLOAT | 1 | |
| 127-14198-00-00 | .GASKET | 1 | |
| 7R1-14162-00-00 | .BOLT, HOLDING | 1 | |
| JN5-14150-00-00 | .NEEDLE ASSY | 1 | |
| 22F-14186-00-00 | .PIN, FLOAT | 1 | |
| 1WG-14922-00-00 | .SCREW, THROTTLE | 1 | |
| 73A-14212-10-00 | .SPRING, PILOT ADJUSTING | 1 | |
| 98507-04010-00 | .SCREW, PAN HEAD | 1 | |
| 92903-04100-00 | .WASHER | 1 | |
| 7E1-14191-00-00 | .PLUG, DRAIN | 1 | |
| 73A-14212-00-00 | .SPRING, PILOT ADJUSTING | 1 | |
| 7LV-14118-00-00 | .CAP | 1 | |
| 1KT-14197-01-00 | .PIPE | 1 |
| FIG. 8 | EXHAUST | ||||
|---|---|---|---|---|---|
| REF NO. | PART NUMBER | DESCRIPTION | QTY | REMARKS | |
| 1 2 3 4 5 6 | JU0-E4710-10-00 7KY-14613-01-00 90179-08879-00 90185-08841-00 90119-08825-00 JN6-F1435-10-00 | MUFFLER ASSEMBLY 1 GASKET, EXHAUST 1 NUT NUT, SELF LOCKING BOLT, HEX HEAD W/WASHER BRACKET, MUFFLER | 1 1 2 1 2 1 | ||
| JR7-15100-00-00 | CRANKCASE ASSY | 1 |
|---|---|---|
| JN6-15155-00-00 | .NOZZLE, 3 | 1 |
| JR7-15407-00-00 | ELEMENT 1 | 1 |
| JR7-15123-00-00 | PLATE, BAFFLE 1 | 1 |
| 90159-06107-00 | SCREW, W/WASHER | 1 |
| 93306-30709-00 | BEARING | 1 |
| 93102-35014-00 | SEAL, OIL | 1 |
| 93306-20211-00 | BEARING | 1 |
| 90340-12097-00 | PLUG, STRAIGHT SCREW | 1 |
| 812-11198-00-00 | GASKET | 1 |
| 91808-16023-00 | PIN, DOWEL | 2 |
| JN6-15411-00-00 | COVER, CRANKCASE 1 | 1 |
| 93306-20716-00 | BEARING | 1 |
| 93102-35014-00 | SEAL, OIL | 1 |
| 93306-20211-00 | BEARING | 1 |
| JN6-15451-02-00 | GASKET, CRANKCASE COVER | 1 |
| 95817-08045-00 | BOLT, FLANGE | 6 |
| 95817-10050-00 | BOLT, FLANGE | 2 |
| 7EN-51118-00-00 | PLUG, OIL | 1 |
| 93210-22344-00 | O-RING | 1 |
| J38-15361-00-00 | GAUGE, LEVEL | 1 |
| JN6-F1411-00-00 | BRACKET, ENGINE 1 | 1 |
| JN6-F1419-02-00 | BRACKET, ENGINE 2 | 1 |
| JN6-F1481-00-00 | BOLT, ENGINE | 4 |
| 92907-10200-00 | WASHER, PLAIN | 4 |
| 9560P-10200-00 | NUT, U-FLANGE | 4 |
| 90101-08870-00 | BOLT, HEX | 4 |
| 90201-088K6-00 | WASHER, PLAIN | 4 |
| JN6-F1486-00-00 | DAMPER, 2 | 8 |
| JN6-F1459-00-00 | SPACER | 2 |
| JN6-F1459-10-00 | SPACER | 2 |
| 90185-08169-00 | NUT, U-FLANGE | 4 |
| REF NO. | PART NUMBER | DESCRIPTION | QTY | REMARKS |
| 1 | JU0-F2110-01-00 | REAR ARM COMP. | 1 | |
| 2 | JN6-F2128-01-00 | COVER, 1 | 1 | |
| 3 | JN6-F211E-01-00 | PANEL, INNER 1 | 1 | |
| 4 | JN6-F211G-01-00 | PANEL, INNER 2 | 1 | |
| 5 | 90267-48850-00 | RIVET, BLIND | 4 | |
| 6 | 90267-40851-00 | RIVET, BLIND | 2 | |
| 7 | JN6-F2123-01-00 | BUSHING, 1 | 1 | |
| 8 | 90105-13864-00 | BOLT, FLANGE | 1 | |
| 9 | 90179-13878-00 | NUT | 1 | |
| 10 | 9751P-10620-00 | BOLT, HEX. W/WASHER | 2 | |
| 11 | JN6-F2172-00-00 | ROD, CONNECTING | 1 | |
| 12 | JN6-F2124-00-00 | .BUSHING, 2 | 2 | |
| 13 | 9581P-12065-00 | BOLT, FLANGE | 2 | |
| 14 | 9560P-12200-00 | NUT, U-FLANGE | 2 | |
| 15 | 90201-12426-00 | WASHER, PLAIN | 2 | |
| 16 | JN4-F2210-00-00 | SHOCK ABSORBER | 2 | |
| 17 | 95817-10055-00 | BOLT, FLANGE | 4 | |
| 18 | 95607-10200-00 | NUT, U-FLANGE | 4 |
| FIG. 12 | FRAME | ||||
|---|---|---|---|---|---|
| REF NO. | PART NUMBER | DESCRIPTION | QTY | REMARKS | |
| 1 2 3 4 | JU0-F2501-00-00 JU0-F254R-00-00 95817-08016-00 90480-25856-00 | FRAME COMP. SUPPORT, BODY MOUNTING BOLT, FLANGE GROMMET | 1 1 2 1 | ||
| JU0-F3570-20-00 | FRONT LOWER ARM COMP. | 2 | FITS LS AND RS |
| 90381-18001-00 | .BUSHING SOLID | 4 | FITS LS AND RS |
| 2HR-23526-00-00 | .BUSH 1 | 4 | FITS LS AND RS |
| 90387-12016-00 | COLLAR | 2 | |
| 401-22128-01-00 | COVER, 1 | 4 | |
| 90105-10890-00 | BOLT, FLANGE | 4 | |
| 95607-10200-00 | NUT, U-FLANGE | 12 | |
| 95817-12080-00 | BOLT, FLANGE | 2 | |
| 9561P-12100-00 | NUT, U-FLANGE | 2 | |
| JU0-F3350-20-00 | CUSHION ASSY. | 1 | |
| JU0-F3390-20-00 | CUSHION ASSY. 2 | 1 | |
| 95807-10065-00 | BOLT, FLANGE | 2 | |
| 90105-10064-00 | BOLT, FLANGE | 2 | |
| 91401-25020-00 | PIN, SPLIT | 8 | |
| JU0-F3511-00-00 | KNUCKLE, STEERING LH | 1 | |
| 90381-17067-00 | BUSH, SOLID | 4 | |
| 2NL-23517-00-00 | COVER, THRUST 1 | 4 | |
| JU0-F3512-01-00 | ARM, KNUCKLE | 2 | |
| 90105-10728-00 | BOLT, FLANGE | 4 | |
| JU0-F3521-00-00 | KNUCKLE, STEERING RH | 1 | |
| 93102-30083-00 | SEAL, OIL | 2 | |
| 93306-204X0-00 | BEARING | 2 | |
| JG5-WF511-00-00 | HUB | 2 | |
| 90114-12800-00 | .BOLT, KNURLED | 8 | |
| 90387-241M7-00 | COLLAR | 2 | |
| 93306-005Y3-00 | BEARING | 2 | |
| 90209-32832-00 | WASHER | 2 |
| FIG. 13 | FRONT SUSPENSION / WHEEL | ||||||
|---|---|---|---|---|---|---|---|
| REF NO. | PART NUMBER | DESCRIPTION | QTY | REMARKS | |||
| 28 | 95607-14100-00 | NUT,U FLANGE | 2 | ||||
| 29 | JN6-F5118-00-00 | COVER, HUB DUST | 2 | ||||
| 30 | JN6-F5100-11-00 | WHEEL ASSY. (KENDA TIRE) | 2 | ||||
| JU0-F5100-00-00 | WHEEL ASSY. (MAXXIS TIRE) | 2 | |||||
| 31 | 90179-12262-00 | NUT | 8 | ||||
| 32 | 2NL-23448-00-00 | SPACER | 2 | ||||
| 33 | 90201-108P8-00 | WASHER, PLAIN | 4 | ||||
| REF NO. PART NUMBER FIG. 14 STEERING | DESCRIPTION | QTY REMARKS |
|---|---|---|
| JU0-F3811-00-00 | COLUMN, STEERING | 1 |
| 9581P-08016-00 | BOLT,FLG. (7-FQA) | 4 |
| JN3-F3814-00-00 | HOLDER,HANDLE UPPER | 1 |
| JU0-F3828-00-00 | ROD,STRG. | 1 |
| JN3-F3838-00-00 | WHEEL,STRG. | 1 |
| 9290P-12200-00 | WASHER PLAIN (7-FQA) | 1 |
| 90185-12061-00 | NUT,SELF-LOCKING | 1 |
| JU0-F3822-00-00 | JT.,1 | 1 |
| 97517-08530-00 | BOLT,HEX. HEAD W/WASHER | 2 |
| JU0-F3400-00-00 | STEERING ASSEMBLY | 1 |
| JU0-F3844-00-00 | .SEAL | 1 |
| JU0-F387J-00-00 | .RING | 1 |
| JU0-F3183-00-00 | .CIRCLIP | 1 |
| JU0-F339Y-00-00 | .BEARING | 1 |
| JU0-F387A-00-00 | .GEAR PINION | 1 |
| JU0-F620A-00-00 | .HOUSING COMP. | 1 |
| JU0-F3837-00-00 | .ROD, TIE | 2 |
| JU0-F3833-00-00 | .NUT, 1 | 2 |
| JU0-F1338-00-00 | .CLAMP | 2 |
| JU0-F3848-00-00 | .BOOT | 2 |
| JU0-F387E-00-00 | .GEAR, RACK | 1 |
| JU0-F387F-00-00 | .PAD, PRESSURE | 1 |
| JU0-F387K-00-00 | .SPRING, PRESSURE | 1 |
| JU0-F387G-00-00 | .COVER, ADJUST | 1 |
| JU0-F3834-00-00 | .NUT, 2 | 1 |
| JU0-F3841-00-00 | JT., UNIVERSAL | 2 |
| 95607-12200-00 | NUT, U FLANGE | 2 |
| FIG. 14 | STEERING | |||||
|---|---|---|---|---|---|---|
| REF NO. | PART NUMBER | DESCRIPTION | QTY | REMARKS | ||
| 28 | 91401-25020-00 | PIN. SPLIT | 2 | |||
| 29 | 90105-10810-00 | BOLT, FLG. | 4 | |||
| 30 | JU0-F3857-00-00 | HOLDER | 1 | |||
| REF NO. PART NUMBER FIG. 15 FUEL TANK | DESCRIPTION | QTY | REMARKS |
|---|---|---|---|
| JN6-F4110-01-00 | FUEL TANK COMP | 1 | |
| 97607-05314-00 | .SCREW, PAN HEAD W/WASHER | 4 | |
| JN3-F4300-02-00 | .FUEL PIPE JOINT | 1 | |
| 93210-228C4-00 | .O-RING | 1 | |
| JN6-F4610-00-00 | CAP ASSY. | 1 | |
| 90105-08878-00 | BOLT, FLANGE | 2 | |
| 90560-08251-00 | SPACER | 2 | |
| 90201-088S2-00 | WASHER, PLAIN | 2 | |
| JN6-F4410-10-00 | FUEL PUMP ASSY | 1 | |
| JN6-F3394-00-00 | BOLT, SPECIAL | 2 | |
| JN6-F4312-20-00 | PIPE, 2 | 1 | |
| JN6-F4560-00-00 | FILTER ASSY. | 1 | |
| JN6-F4311-20-00 | PIPE, FUEL | 1 | |
| JN6-F4313-20-00 | PIPE, 3 | 1 | |
| JN6-F4314-20-00 | PIPE, 4 | 1 | |
| 90467-12845-00 | CLIP | 2 | RED |
| 90467-10846-00 | CLIP | 6 | GREEN |
| 90464-11816-00 | CLAMP | 2 |
| REF NO. | PART NUMBER | DESCRIPTION | QTY | REMARKS |
|---|---|---|---|---|
| 28 | 90387-12009-00 | BUSH, COLLAR | 3 | |
| 29 | 90508-32015-00 | SPRING, TORSION | 1 | |
| 30 | 90201-104G8-00 | WASHER, PLATE | 2 | |
| 31 | JN3-F7245-00-00 | PAD, BRAKE PEDAL | 1 | |
| 32 | 90508-40007-00 | SPRING,TORSION | 1 | |
| 33 | 90101-10884-00 | BOLT, HEX. | 1 | |
| 34 | 95607-10200-00 | NUT, U-FLANGE | 1 | |
| 35 | J55-2252M-00-00 | BRACKET, 3 | 1 | |
| 36 | J17-27246-00-00 | NAIL, BRAKE | 1 | |
| 37 | 90105-08878-00 | BOLT, FLANGE | 2 | |
| 38 | J17-25673-00-00 | DAMPER, BRAKE | 1 | |
| 39 | 90387-107F8-00 | COLLAR | 1 | |
| 40 | JN6-F5685-00-00 | ROD | 1 | |
| 41 | 93210-14579-00 | O-RING | 2 | |
| 42 | 91701-10022-00 | PIN | 1 | |
| 43 | 91490-30020-00 | PIN, SPLIT | 1 | |
| 44 | JN6-F5681-00-00 | EQUALIZER, BRAKE | 1 | |
| 45 | 90249-14129-00 | PIN | 1 | |
| 46 | 90179-08894-00 | NUT | 1 | |
| 47 | 95317-08700-00 | NUT, HEX. | 1 | |
| 48 | JU0-F6341-00-00 | WIRE, BRAKE 1 | 1 | |
| 49 | JU0-F6351-00-00 | WIRE, BRAKE 2 | 1 | |
| 50 | 99001-09600-00 | CIRCLIP (E) | 4 | |
| 51 | 91701-08018-00 | PIN | 2 | |
| 52 | 91701-08026-00 | PIN | 2 | |
| 53 | 91490-25020-00 | PIN,SPLIT | 4 |
| FIG. 17 | BRAKE 2 | ||||
|---|---|---|---|---|---|
| REF NO. | PART NUMBER | DESCRIPTION | QTY | REMARKS | |
| 1 | JN6-F7280-03-00 | BACKING PLATE, (RH) | 1 | (FOR RIGHT WHEEL ONLY) | |
| 2 | JN6-F5331-01-00 | .SHOE, BRAKE SET | 1 | (FOR ONE WHEEL) | |
| 3 | JG5-F819G-00-00 | .REPAIR PARTS KIT | 1 | ||
| 4 | JG5-F7286-00-00 | .COVER, DUST | 1 | ||
| 5 | JN6-F722F-00-00 | .LEVER ADJUSTER, (RH) | 1 | ||
| FIG. 18 | BRAKE 3 | ||||
|---|---|---|---|---|---|
| REF NO. | PART NUMBER | DESCRIPTION | QTY | REMARKS | |
| 1 | JN6-F7290-03-00 | BACKING PLATE, (LH) | 1 | (FOR LEFT WHEEL ONLY) | |
| 2 | JN6-F5331-01-00 | .SHOE, BRAKE SET | 1 | (FOR ONE WHEEL) | |
| 3 | JG5-F819G-00-00 | .REPAIR PARTS KIT | 1 | ||
| 4 | JG5-F7286-00-00 | .COVER, DUST | 1 | ||
| 5 | JN6-F722E-00-00 | .LEVER ADJUSTER, (LH) | 1 | ||
| JN6-F7874-01-00 | BRKT., PEDAL ACCELERATOR | 1 |
|---|---|---|
| J17-27853-01-00 | SHAFT, PEDAL1 | 1 |
| J38-27872-00-00 | ARM, ACCELERATOR PEDAL | 1 |
| 91609-60028-00 | PIN, SPRING | 1 |
| 91609-35028-00 | PIN, SPRING | 1 |
| JF3-27871-00-00 | PEDAL, ACCELERATOR | 1 |
| 95817-06025-00 | BOLT, FLANGE | 1 |
| 90106-08806-00 | BOLT, RD. HEX | 1 |
| 95707-08500-00 | NUT, FLANGE | 1 |
| 90384-14080-00 | BUSH, BIMETAL FORMED | 2 |
| 93210-14104-00 | O-RING | 4 |
| 90105-08878-00 | BOLT, HEX. H | 3 |
| 90506-26282-00 | SPRING, TENSION | 1 |
| JN3-F6311-00-00 | WIRE, THROTTLE | 1 |
| 91790-05012-00 | PIN, CLEVIS | 1 |
| 90468-10050-00 | CLIP | 1 |
| 90508-16460-00 | SPRING, TORSION | 1 |
| 90560-05001-00 | SPACER | 1 |
| 95817-06025-00 | BOLT, FLANGE | 1 |
| 95707-06500-00 | NUT, FLANGE | 1 |
| 90464-40825-00 | CLAMP | 2 |
| 90387-068T4-00 | COLLAR | 1 |
| FIG. 20 GOVERNOR | |||
|---|---|---|---|
| REF NO. PART NUMBER | DESCRIPTION | QTY | REMARKS |
| 1 J38-27951-00-00 | LEVER, SPEED LIMITER | 1 | |
| 2 95317-06600-00 | NUT, HEX. | 1 | |
| 3 90386-08141-00 | BUSH | 2 | |
| 4 90508-40678-00 | SPRING, TORSION | 1 | |
| 5 J38-27959-00-00 | SCREW, ADJUSTING | 1 | |
| 6 9560P-06200-00 | NUT, U-FLANGE | 1 | |
| 7 JN3-G6555-00-00 | BRACKET 2 | 1 | |
| 8 90105-08859-00 | BOLT, FLANGE | 1 |
| REF NO. | PART NUMBER | DESCRIPTION | QTY | REMARKS |
| 1 | JN6-G6260-00-00 | SECONDARY FIXED SHEAVE | 1 | |
| 2 | JN6-G6270-01-KT | SECONDARY SLIDING SHEAVE KIT | 1 | SEE NOTE "A" |
| 3 | JN6-G6271-02-00 | .SECONDARY SLIDING SHEAVE | 1 | |
| 4 | 90384-20824-00 | .BUSHING, BIMETAL FORMED | 1 | |
| 5 | 93109-20069-00 | .SEAL, OIL | 2 | |
| 6 | 93700-06809-00 | .NIPPLE, GREASE | 1 | |
| 7 | JN6-G6280-00-00 | SECONDARY SPRING SEAT COMP. | 1 | SEE NOTE "B" |
| 8 | JN6-G6284-00-00 | .SECONDARY SPRING SEAT | 1 | |
| 9 | JN6-E7688-00-00 | .SHOE, RAMP | 3 | |
| 10 | 90110-04834-00 | .BOLT, HEX. SOCKET | 3 | |
| 11 | 90508-45844-00 | SPRING, TORSION | 1 | L=100.5mm±1.5 |
| 12 | 90280-05022-00 | KEY, WOODRUFF | 1 | |
| 13 | 90202-20130-00 | WASHER, PLAIN | 1 | |
| 14 | 90201-12588-00 | WASHER, PLAIN | 1 | |
| 15 | 95607-12200-00 | NUT, U-FLANGE | 1 |
| JN6-G6300-04-00 | TRANSAXLE ASSEMBLY | 1 | With brake plates |
| JN3-G6290-01-00 | .CASE ASSY | 1 | |
| JN3-G6313-00-00 | .COVER, TRANSMISSION | 1 | |
| 93102-25868-00 | .SEAL, OIL | 1 | |
| 93306-303Y6-00 | .BEARING | 3 | |
| JN6-G6410-00-00 | .DIFFERENTIAL ASSY. | 1 | |
| 93306-005Y4-00 | .BEARING | 1 | |
| JN6-G6555-00-00 | .BRACKET, 2 | 1 | |
| 90105-08859-00 | .BOLT, FLANGE | 7 | |
| 93306-007Y0-00 | .BEARING | 2 | |
| JN3-G633E-01-00 | .BAR, 1 | 1 | |
| 91490-25030-00 | .PIN, SPLIT | 2 | |
| 90101-10854-00 | .BOLT, HEX. | 4 | |
| 90170-10840-00 | .NUT, HEX. | 4 | |
| 90105-10840-00 | .BOLT, FLANGE | 4 | |
| JU0-F722H-00-00 | .RETAINER | 2 | |
| JN3-G6432-00-00 | .STOPPER | 1 | |
| JU0-F723F-00-00 | .WASHER, SPECIAL 1 | 1 | |
| 90101-08856-00 | .BOLT, HEX. | 11 | |
| JN3-G6314-00-00 | .COVER, TRANSMISSION 2 | 1 | |
| JN3-G6320-01-00 | .SHAFT, INPUT ASSY. | 1 | |
| JN3-G633G-00-00 | .SHAFT | 1 | |
| JN3-G6355-00-00 | .GEAR, PRIMARY | 1 | |
| 93101-24822-00 | .SEAL, OIL | 2 | |
| JN3-G6511-00-00 | .SHAFT, RR. AXLE 1 | 1 | |
| JN3-G6512-00-00 | .SHAFT, RR. AXLE 2 | 1 | |
| 93420-44805-00 | .CIRCLIP | 4 |
| REF NO. | PART NUMBER | DESCRIPTION | QTY | REMARKS |
| 28 | 93306-004X5-00 | .BEARING | 2 | |
| 29 | JN3-G6514-00-00 | .HUB, RR. AXLE | 2 | |
| 30 | 90114-12804-00 | ..BOLT, KNURLED | 8 | |
| 31 | JN3-G6556-00-00 | .BRACKET, 3 | 1 | |
| 32 | 90185-16833-00 | .NUT, SELF-LOCKING | 2 | |
| 33 | JH7-G5619-00-00 | .CAP | 1 | |
| 34 | JN6-F7290-03-00 | .BACKING PLATE ASSY. LH | 1 | |
| 35 | JN6-F7280-03-00 | .BACKING PLATE ASSY. RH | 1 | |
| 36 | 90101-08855-00 | .BOLT, HEX. | 8 | |
| 37 | 90170-08841-00 | .NUT, HEX. | 8 | |
| 38 | 90201-178H8-00 | .WASHER, PLAIN | 2 | |
| 39 | JN3-G6316-00-00 | .GEAR, PINION 1 | 1 | |
| 40 | JN3-G6326-00-00 | .GEAR, WHEEL 1 | 1 | |
| 41 | JN3-G6327-00-00 | .GEAR, WHEEL 2 | 1 | |
| 42 | JN3-G6356-00-00 | .GEAR, IDLER | 1 | |
| 43 | 90201-208H9-00 | .WASHER, PLAIN | 1 | |
| 44 | 90201-208J0-00 | .WASHER, PLAIN | 1 | |
| 45 | 93440-20813-00 | .CIRCLIP | 1 | |
| 46 | JN3-G638A-00-00 | .BAR, SHIFT 1 | 1 | |
| 47 | JN6-G638E-00-00 | .BAR, SHIFT 2 | 1 | |
| 48 | 90113-08803-00 | .BOLT, SET | 1 | |
| 49 | 90501-10852-00 | .SPRING, COMPRESSION | 1 | |
| 50 | 93500-06826-00 | .BALL | 1 | |
| 51 | 93410-12822-00 | .CIRCLIP | 1 | |
| 52 | 90202-12807-00 | .WASHER, PLAIN | 1 | |
| 53 | 93104-11829-00 | .SEAL, OIL | 1 | |
| 54 | 93109-10820-00 | .SEAL, OIL | 1 |
| FIG. 23 | TRANSMISSION 1 | |||||
|---|---|---|---|---|---|---|
| REF NO. | PART NUMBER | DESCRIPTION | QTY | REMARKS | ||
| 55 | JU0-G6164-00-00 | .GOVERNOR BUSHING | 1 | |||
| 56 | JN3-G6153-00-00 | .COLLAR, GUIDE | 1 | |||
| 57 | 93606-10842-00 | .PIN, DOWEL | 2 | |||
| 58 | JN3-G6344-00-00 | .SHIM | 1 | 0.76mm (0.030in) | ||
| JN3-G6344-10-00 | .SHIM | 1 | 0.90mm (0.035in) | |||
| JN3-G6344-20-00 | .SHIM | 1 | 1.0mm (0.040in) | |||
| JN3-G6344-30-00 | .SHIM | 1 | 1.14mm (0.045in) | |||
| JN3-G6344-40-00 | .SHIM | 1 | 1.27mm (0.050in) | |||
| JN3-G6344-50-00 | .SHIM | 1 | 1.39mm (0.055in) | |||
| JN3-G6344-60-00 | .SHIM | 1 | 1.52mm (0.060in) | |||
| JN3-G6344-70-00 | .SHIM | 1 | 1.65mm (0.065in) | |||
| JN3-G6344-80-00 | .SHIM | 1 | 0.38mm (0.015in) | |||
| 59 | JN3-G6319-00-00 | .GASKET | 1 | |||
| 60 | ACC-QUICK-GS-KT | SEALANT 1 | 1 | |||
| FIG. 24 | REAR AXLE MOUNT / WHEEL | ||||||
|---|---|---|---|---|---|---|---|
| REF NO. | PART NUMBER | DESCRIPTION | QTY | REMARKS | |||
| 1 2 3 4 5 6 7 | JN6-F5100-11-00 JU0-F5100-00-00 90179-12262-00 J55-G6521-10-00 JN6-F5118-00-00 9581P-08075-00 95707-08500-00 9751P-10620-00 | WHEEL ASSY. (KENDA TIRE) WHEEL ASSY. (MAXXIS TIRE) NUT DRUM COVER, HUB DUST BOLT, FLANGE NUT, FLANGE BOLT, HEX. W/WASHER (7-FQA) | 2 2 8 2 2 1 1 8 | ||||
| REF NO. | PART NUMBER | DESCRIPTION | QTY | REMARKS |
| 1 | 95617-08100-00 | NUT, U | 1 | |
| 2 | JN3-G8330-00-00 | SHIFT CABLE END ASSY. | 1 | |
| 3 | J55-G6383-00-00 | LEVER, SHIFT 2 | 1 | |
| 4 | JN3-G6371-00-00 | WIRE, SHIFT | 2 | |
| 5 | JF2-46382-00-00 | LEVER, SHIFT 1 | 1 | |
| 6 | 91701-06014-00 | PIN, CYL. HEAD W/HOLE | 2 | |
| 7 | 9290P-06600-00 | WASHER, PLAIN (7-FQA) | 2 | |
| 8 | 91490-20025-00 | PIN, SPLIT | 2 | |
| 9 | JN3-G6381-00-00 | KNOB, SHIFT | 1 | |
| 10 | JN3-G6376-00-00 | SPRING SET | 1 | |
| 11 | 90201-201L9-00 | WASHER, PLAIN | 1 | |
| 12 | 90201-19551-00 | WASHER, PLAIN | 1 | |
| 13 | 99009-19400-00 | CIRCLIP (S) | 1 | |
| 14 | 97607-04316-00 | SCREW, PANHEAD W/WASHER | 2 | |
| 15 | JN3-G6372-00-00 | BRACKET, SHIFT WIRE | 1 | |
| 16 | 95817-06016-00 | BOLT, FLANGE | 4 | |
| 17 | JN3-82617-01-00 | SWITCH | 1 | |
| 18 | 90465-06038-00 | CLAMP | 1 | |
| 19 | 90464-19815-00 | CLAMP | 1 |
| REF NO. | PART NUMBER | DESCRIPTION | QTY | REMARKS |
| 1 | JN3-K7510-02-00 | FRONT BUMPER COMP. | 1 | |
| 2 | JU0-K8164-00-00 | STAY, FR. BUMPER 1 | 2 | |
| 3 | 90105-06876-00 | BOLT, FLANGE | 8 | |
| 4 | 9581P-08012-00 | BOLT, FLANGE | 2 | |
| 5 | JN3-K8174-00-00 | STAY, RR. BUMPER 1 | 2 | |
| 6 | JN6-K7540-00-00 | REAR BUMPER COMP. | 1 | |
| 7 | 90105-10881-00 | BOLT, FLANGE | 2 |
| FIG. 27 | BODY | ||||||
|---|---|---|---|---|---|---|---|
| REF NO. | PART NUMBER | DESCRIPTION | QTY | REMARKS | |||
| 1 | JU0-K8115-00-00 | COWL, FRONT | 1 | IVORY | |||
| JU0-K8115-30-00 | COWL, FRONT | 1 | BURGUNDY | ||||
| JU0-K8115-50-00 | COWL, FRONT | 1 | HUNTER GRN | ||||
| JU0-K8115-60-00 | COWL, FRONT | 1 | CANDY APPLE RED METALLIC | ||||
| JU0-K8115-70-00 | COWL, FRONT | 1 | BRILLIANT BLUE METALLIC | ||||
| 2 | JN3-K818E-00-00 | CAP, PROTECTOR | 2 | W/O SUNTOP | |||
| 3 | JU0-F4161-00-00 | EMBLEM, 1 | 1 | ||||
| 4 | JU0-K7573-00-00 | NUT, SPECIAL | 2 | ||||
| 5 | JU0-F2567-00-00 | CLIP, FRONT COWL | 1 | ||||
| 6 | JF2-K811V-00-00 | PROTECTOR, 1 | 1 | ||||
| 7 | JU0-K8261-00-00 | PLATE, BODY PROTECTOR 1 | 2 | ||||
| 8 | 90201-06829-00 | WASHER, PLAIN | 10 | ||||
| 9 | JF2-K8262-01-00 | PLATE, BODY PROTECTOR 2 | 1 | ||||
| 10 | JF2-K8263-01-00 | PLATE, BODY PROTECTOR 3 | 1 | ||||
| 11 | 90185-06836-00 | NUT, SELF-LOCKING | 10 | ||||
| 12 | JN6-K8264-00-00 | PLATE, BODY PROTECTOR 4 | 1 | ||||
| 13 | 9560P-06200-00 | NUT, U-FLANGE | 4 | ||||
| 14 | JN6-K8265-00-00 | PLATE, BODY PROTECTOR 5 | 1 | ||||
| 15 | JN3-K8273-00-00 | COVER, HOLE 1 | 1 | ||||
| 16 | JF2-K8114-03-00 | PANEL, FRONT | 1 | ||||
| 17 | 90269-08069-00 | RIVET | 3 | ||||
| 18 | JN3-K815G-00-00 | SEAL, FRONT STORAGE | 1 | ||||
| 19 | JN3-K7768-00-00 | LABEL, WARNING 8 | 1 | UR, FOR USA SEE NOTE "A" | |||
| JN3-K7768-10-00 | LABEL, WARNING 8 | 1 | UR, FOR CAN SEE NOTE "A" | ||||
| JN3-K7768-20-00 | LABEL, WARNING 8 | 1 | UR, FOR EUR SEE NOTE "A" | |
|---|---|---|---|---|
| 20 | JN6-K835E-00-00 | HOLDER, BEVERAGE | 1 | |
| 21 | JN3-K835G-00-00 | HOUSING, HOLDER | 1 | |
| 22 | 9770P-60130-00 | SCREW, PAN TAP (7-FQA) | 6 | |
| 23 | JN6-K8182-00-00 | PLATE, 2 | 1 | |
| 24 | 90267-63047-00 | RIVET, BLIND | 2 | |
| FIG. 28 | BODY 2 | ||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|
| REF NO. | PART NUMBER | DESCRIPTION | QTY | REMARKS | |||||||
| IVORY | SEE NOTE "A" | ||||||||||
| 1 | JN6-K8142-02-00 | PANEL, REAR BODY | 1 | ||||||||
| BURGUNDY | SEE NOTE "A" | ||||||||||
| JU0-K8142-32-00 | PANEL, REAR BODY | 1 | |||||||||
| HUNTER GREEN SEE NOTE "A" | |||||||||||
| JU0-K8142-52-00 | PANEL, REAR BODY | 1 | |||||||||
| CANDY APPLE RED METALLIC | SEE NOTE "A" | ||||||||||
| JU0-K8142-62-00 | PANEL, REAR BODY | 1 | |||||||||
| BRILLIANT BLUE METALLIC | SEE NOTE "A" | ||||||||||
| JU0-K8142-72-00 | PANEL, REAR BODY | 1 | |||||||||
| 2 | 90110-06200-00 | BOLT, HEX. SOCKET | 2 | ||||||||
| 3 | 90201-068H0-00 | WASHER, PLAIN | 2 | ||||||||
| 4 | 90183-06811-00 | NUT, SPRING | 2 | ||||||||
| 5 | JN3-K8363-00-00 | PROTECTOR | 2 | ||||||||
| 6 | JN3-K7741-00-00 | INDICATOR, 1 | 1 | SEE NOTE "A" | |||||||
| 7 | JN3-K8425-00-00 | SEAL, SEAT | 2 | ||||||||
| 8 | JN3-K842A-00-00 | SEAL, SEAT 2 | 2 | ||||||||
| 9 | 90338-05834-00 | PLUG | 20 | ||||||||
| 10 | JN6-K824E-00-00 | TRIM, REAR BODY | 1 | ||||||||
| 11 | JF2-K8237-00-00 | COVER, REAR FLOOR | 1 | ||||||||
| 12 | 90269-08813-00 | RIVET | 7 | ||||||||
| 13 | 90101-06876-00 | BOLT, HEX HEAD W/WASHER | 2 | ||||||||
| 14 | 90201-068G7-00 | WASHER, PLAIN | 4 | ||||||||
| 15 | 9572R-06300-00 | NUT, NYLON (0-FQA) | 2 | ||||||||
| 16 | JU0-K8151-00-00 | PANEL, INSPECTION LID OUTER | 1 | ||||||||
| 17 | 90267-36853-00 | RIVET, BLIND | 2 | ||||||||
| 18 | JN6-K8233-01-00 | MAT, MAIN FLOOR 3 | 1 | ||||||||
| 19 | JN6-K8231-01-00 | MAT, MAIN FLOOR 1 | 1 | ||||||||
| 20 | JN6-K8232-01-00 | MAT, MAIN FLOOR 2 | 1 | ||||||||
| FIG. 28 | BODY 2 | |||||
|---|---|---|---|---|---|---|
| REF NO. | PART NUMBER | DESCRIPTION | QTY | REMARKS | ||
| 21 | 90269-08813-00 | RIVET | 4 | |||
| 22 | 90267-63047-00 | RIVET, BLIND | 9 | |||
| 23 | JN6-K8251-01-00 | PAD, SILENCER 1 | 1 | |||
| 24 | JN6-K8252-01-00 | PAD, SILENCER 2 | 1 | |||
| 25 | JN6-H2377-00-00 | LABEL | 1 | UR, SEE NOTE "A" | ||
| 26 | JN3-K8299-10-00 | PLATE, CAUTION 3 | 1 | UR, | SEE NOTE "A" | |
| 27 | JN3-K8297-10-00 | PLATE, CAUTION 1 | 1 | UR, | SEE NOTE "A" | |
| 28 | JN3-K8243-00-00 | MAT, BODY SIDE LEFT | 1 | |||
| 29 | JN3-K8244-00-00 | MAT, BODY SIDE RIGHT | 1 | |||
| 30 | 90269-07810-00 | RIVET | 10 | |||
| REF NO. | PART NUMBER | DESCRIPTION | QTY | REMARKS |
| 1 | JN6-K8271-00-00 | SERVICE LID, PEDAL | 1 | |
| 2 | JU0-K818A-00-00 | PROTECTOR, SIDE PLATE 1 | 1 | |
| 3 | JU0-K818B-00-00 | PROTECTOR, SIDE PLATE 2 | 1 | |
| 4 | JF2-K8215-10-00 | PLATE, SIDE TRIM | 1 | |
| 5 | JF2-K821F-10-00 | PLATE, SIDE TRIM | 1 | |
| 6 | 90338-05829-00 | PLUG | 4 | |
| 7 | 90267-48831-00 | RIVET, BLIND | 8 | |
| 8 | 90267-48154-00 | RIVET, BLIND | 6 | |
| 9 | 90267-48086-00 | RIVET, BLIND | 4 | |
| 10 | JF2-K8192-00-00 | PANEL, REAR FENDER 2 | 1 | |
| 11 | JF2-K8191-00-00 | PANEL, REAR FENDER 1 | 1 | |
| 12 | JF2-K8187-00-00 | FLAP, FRONT FENDER LEFT | 1 | |
| 13 | JF2-K8189-00-00 | FLAP, FRONT FENDER RIGHT | 1 |
| BOLT, HEX. SOCKET BUTTON | 4 | |
|---|---|---|
| WASHER, PLAIN | 8 | |
| NUT, SELF-LOCKING | 2 | |
| PLUG | 2 | |
| SCORECARD HOLDER KIT | 1 | SEE NOTE "B" |
| REF NO. PART NUMBER FIG. 31 SEAT | DESCRIPTION | QTY REMARKS |
|---|---|---|
| JN6-K8401-10-00 | CUSHION SEAT | 1 |
| JN6-K8404-10-00 | .COVER, SEAT 2 | 1 |
| JF2-K8427-00-00 | HINGE, SEAT FEMALE | 2 |
| 90105-06903-00 | BOLT, FLANGE | 4 |
| JN3-K8426-01-00 | HINGE, SEAT MALE | 2 |
| 90111-06810-00 | BOLT, HEX. SOCKET BUTTON | 4 |
| 90204-06807-00 | WASHER, SPRG. | 4 |
| JN6-K8361-00-00 | ARM REST 1 | 1 |
| JU0-K8362-00-00 | ARMREST 2 | 1 |
| 90167-04815-00 | SCREW, P/H TAPPING | 4 |
| 9560P-08200-00 | NUT, U-FLANGE | 12 |
| JN6-K8121-00-00 | REINFORCEMENT 1 | 2 |
| JN6-K8122-01-00 | REINFORCEMENT 2 | 2 |
| JN3-K8402-00-00 | BACK, SEAT SUB. | 2 |
| JN3-K841G-09-00 | .COVER, SEAT BACK 2 | 1 |
| JN3-K8413-00-00 | COVER, SEAT BACK | 2 |
| 90119-08820-00 | BOLT, HEX. W/WASHER | 4 |
| 90201-098J4-00 | WASHER, PLAIN | 4 |
| 95895-06025-00 | BOLT, FLANGE | 4 |
| 90201-068G0-00 | WASHER, PLAIN | 4 |
| 90201-068G6-00 | WASHER, PLAIN | 4 |
| JU0-K8423-00-00 | SUPPORT, SEAT BACK | 1 |
| JN3-K842H-00-00 | RETAINER, SEAT | 2 |
| 90105-08871-00 | BOLT, FLANGE | 4 |
| JN6-H1100-02-00 | STARTER GENERATOR | 1 |
| JN3-H1150-00-00 | .ARMATURE ASSY | 1 |
| 93306-20226-00 | .BEARING 1 (6202 SD) | 1 |
| J10-81158-10-00 | .BEARING 2 (6203 SD) | 1 |
| J10-81159-10-00 | .HOLDER, BEARING | 1 |
| JN6-H1110-10-00 | .STATOR ASSY | 1 |
| JN6-H1160-10-00 | .FIELD COIL ASSY | 1 |
| J10-81148-10-00 | .SCREW 4 | 2 |
| 95380-06600-00 | .NUT | 4 |
| 92990-06600-00 | .WASHER, WAVE | 2 |
| 92995-06100-00 | .WASHER, WAVE | 4 |
| J10-81146-10-00 | .SCREW 2 | 4 |
| J38-81165-10-00 | .BRACKET, STARTER GENERATOR 1 | 1 |
| J10-81166-10-00 | .BRACKET, STARTER GENERATOR 2 | 1 |
| J10-81147-10-00 | .SCREW 3 | 2 |
| 95380-06600-00 | .NUT | 4 |
| 92990-06600-00 | .WASHER, WAVE | 2 |
| 92995-06100-00 | .WASHER, WAVE | 4 |
| JN6-H1119-00-00 | .BRUSH HOLDER ASSY | 1 |
| JF2-81111-00-00 | .BRUSH | 4 |
| JN6-H1113-00-00 | .SPRING, BRUSH | 4 |
| J10-81115-10-00 | .WIRE, LEAD | 2 |
| 98507-05016-00 | .SCREW, PAN HEAD | 2 |
| 98580-04010-00 | .SCREW, PAN HEAD | 4 |
| J10-81129-10-00 | .COVER, BRUSH | 4 |
| J10-81145-10-00 | .SCREW 1 | 2 |
| 92990-06600-00 | .WASHER, PLAIN | 2 |
| FIG. 32 | STARTER GENERATOR | |||||
|---|---|---|---|---|---|---|
| REF NO. | PART NUMBER | DESCRIPTION | QTY | REMARKS | ||
| 28 29 | JN3-H1661-00-00 JN3-H1161-00-00 | .SPACER .PULLEY | 1 2 | |||
| 30 31 | 90179-16889-00 98507-05018-00 | .NUT, FLANGE .SCREW | 1 3 | |||
| REF NO. PART NUMBER FIG. 33 ELECTRICAL | DESCRIPTION 1 | QTY REMARKS |
|---|---|---|
| JN6-H1170-00-00 | TENSIONER ASSY | 1 |
| 9582P-08020-00 | BOLT, FLANGE | 2 |
| 90109-08875-00 | BOLT | 1 |
| 95707-08500-00 | NUT, FLANGE | 1 |
| 90101-06478-00 | BOLT, HEX. | 1 |
| 95317-06600-00 | NUT, HEX. | 1 |
| JN6-H1173-00-00 | BELT | 1 |
| 90464-09823-00 | CLAMP | 1 |
| JR7-85650-00-00 | ROTOR ASSY. | 1 |
| JN6-85640-01-00 | T.C.I. UNIT | 1 |
| 95817-06025-00 | BOLT, FLANGE | 2 |
| JN6-82318-00-00 | WIRE, SUB-LEAD | 1 |
| 95307-18600-00 | NUT, HEX. | 1 |
| 90201-18620-00 | WASHER, PLAIN | 1 |
| 90280-04052-00 | KEY, WOODRUFF | 1 |
| JN6-82370-00-00 | PLUG CAP ASSY | 1 |
| JE8-82372-00-00 | SEAL, PLUG CAP | 1 |
| JN6-H1171-00-00 | BRACKET, STARTER GENERATOR | 1 |
| 9582P-08020-00 | BOLT, FLANGE | 2 |
| 9581P-12025-00 | BOLT, FLANGE | 2 |
| 95817-06016-00 | BOLT, FLANGE | 3 |
| 90464-40825-00 | CLAMP | 3 |
| 90207-05800-00 | WASHER, FINISH | 1 |
| 90267-489U9-00 | RIVET | 1 |
| JN3-H2133-00-00 | SCREW, FITTING | 2 | |
| J55-H2136-00-00 | PLATE, BATTERY FITTING | 1 | |
| 9290P-06200-00 | WASHER, PLAIN (7-FQA) | 2 | |
| 95707-06500-00 | NUT, FLANGE | 2 | |
| JN6-H2115-01-00 | WIRE, PLUS LEAD | 1 | |
| JN6-H2116-01-00 | WIRE, MINUS LEAD | 1 | |
| JN6-H2117-00-00 | WIRE, LEAD | 1 | |
| JN6-H2590-01-00 | WIRE HARNESS | 1 | WITH #32 FUSE |
| JR3-H1950-00-00 | RELAY ASSY. | 1 | |
| JN6-H2105-00-00 | HARNESS, WIRE | 1 | |
| 90163-06005-00 | SCREW, HEX. T | 2 | |
| JF2-81910-01-00 | VOLTAGE REGULATOR | 1 | |
| 90105-06876-00 | BOLT, FLANGE | 1 | |
| JF7-82817-20-00 | SWITCH, ACCELERATOR STOP | 1 | |
| 97607-05325-00 | SCREW, PAN HEAD W/WASHER | 2 | |
| 90464-31827-00 | CLAMP | 4 | |
| JR1-H3383-01-00 | BUZZER | 1 | |
| JN6-H3386-01-00 | STAY, BUZZER | 1 | |
| * | BATTERY ASSY. | 1 | LM (12 V, BCI group 24, CCA: minimum 400A) |
| 4U8-81950-02-00 | RELAY ASSY. | 1 | |
| JN6-H1942-00-00 | COVER | 1 | |
| 90461-16802-00 | CLAMP | 1 | |
| 90105-06876-00 | BOLT, FLANGE | 2 | |
| 90480-25856-00 | GROMMET | 1 | |
| JN6-85720-12-00 | OIL LEVEL GAUGE | 1 | |
| 95817-06012-00 | BOLT, FLANGE | 4 | |
| JN6-85724-00-00 | CLAMP, OIL LEVEL | 1 |
| FIG. 34 | ELECTRICAL 2 | ||||
|---|---|---|---|---|---|
| REF NO. | PART NUMBER | DESCRIPTION | QTY | REMARKS | |
| 28 29 | JN8-82510-02-00 JN8-82510-09-00 J44-82511-00-YY | MAIN SWITCH ASSY. MAIN SWITCH ASSY. , RANDOM KEY KEY, MAIN SWITCH | 1 1 1 | AP FOR STD MAIN SWITCH ONLY | |
| 30 | JN6-83530-00-00 | PILOT LAMP ASSY. | 1 | ||
| 31 32 | 123-83516-21-XX JN6-H2151-00-00 | .BULB, (12V-3.4W) FUSE (10A-BLADE) | 1 1 | US Market Only | |
| FIG. 35 | OPTIONAL HUB CAPS | |||||
|---|---|---|---|---|---|---|
| REF NO. | PART NUMBER | DESCRIPTION | QTY | REMARKS | ||
| 1 | JN6-F512M-C0-00 | HUB-CAP, CHROME | 4 | Comes with clips | ||
| 2 | JN6-F512M-SM-00 | HUB-CAP, BRUSHED ALUMINUM | 4 | Comes with clips | ||
| 3 | JG5-F512N-00-00 | .CLIP, HUB CAP | 3 | |||
| FIG. 36 OPTIONAL WINDSHIELD | ||
|---|---|---|
| REF NO. PART NUMBER DESCRIPTION | QTY | REMARKS |
| 1 JU0-K7200-02-00 WINDSHIELD ASSY., SOLID (CLEAR) | 1 | UR, AP |
| JU0-K7200-12-00 WINDSHIELD ASSY., SOLID (TINTED) | 1 | UR, AP |
| 2 JU0-K838C-00-00 .HOLDER SHIELD | 2 | |
| 3 JU0-K722A-00-00 .FASTENER, 2 | 3 | |
| 4 JU0-K7200-21-00 WINDSHIELD ASSY., HINGED (CLEAR) | 1 | UR, AP |
| JU0-K7200-31-00 WINDSHIELD ASSY., HINGED (TINTED) | 1 | UR, AP |
| 5 JU0-K722E-00-00 .FASTENER, 3 | 2 | |
| 6 JN3-K7238-00-00 .DAMPER, WINDSHIELD | 6 | |
| 7 JU0-K838A-00-00 .RETAINER 1 | 2 | |
| 8 JU0-K7222-00-00 .BRACKET, W/S | 3 |
| REF NO. | PART NUMBER | DESCRIPTION | QTY | REMARKS |
| 1 | JU0-K8310-00-00 | SUN ROOF ASSY | 1 | |
| 2 | JU0-K8314-00-00 | .COVER, SUNROOF | 1 | |
| 3 | JU0-K8312-01-00 | .SUPPORT, ROOF 1 | 1 | |
| 4 | JU0-K8313-01-00 | .SUPPORT, ROOF 2 | 2 | |
| 5 | JU0-K8388-00-00 | .BOLT, ROOF 1 | 8 | |
| 6 | 90201-088T2-00 | .WASHER, PLAIN | 16 | |
| 7 | JU0-K8398-00-00 | .NUT, ROOF 1 | 8 | |
| 8 | 90101-22864-00 | .BOLT, HEX. | 4 | |
| 9 | 90201-088J3-00 | .WASHER, PLAIN | 8 | |
| 10 | 90185-12835-00 | .NUT, SELF LOCKING | 4 | |
| 11 | 90201-098J4-00 | .WASHER, PLAIN | 2 | |
| 12 | 90176-08801-00 | .NUT, CAP | 2 | |
| 13 | JU0-K834A-00-00 | REINF., HOLDER | 2 | |
| 14 | 90201-11800-00 | WASHER, PLATE | 2 | |
| 15 | JN3-K832F-00-00 | GROMMET, ROOF | 2 |
| FIG. 38 | OPTIONAL LIGHT KIT | |||||
|---|---|---|---|---|---|---|
| REF NO. | PART NUMBER | DESCRIPTION | QTY | REMARKS | ||
| 1 | JN6-H430A-20-00 | HEAD LIGHT UNIT COMP. | 1 | |||
| 2 3 4 5 6 | JN3-H4303-20-00 JN3-H3976-20-00 90890-05159-00 JN6-H4159-00-00 JN3-H4700-00-00 | .HEAD LIGHT UNIT ASSY. .SWITCH, HANDLE 1 .BULLET, PLUG .CORD, HEAD LIGHT .TAIL LIGHT ASSY | 1 1 2 1 2 | INCLUDES RH/LH HEADLIGHTS | ||
| 7 8 | JN3-H4718-00-00 90464-14806-00 | .GROMMET,TAIL LAMP .CLAMP | 2 20 | |||