PARTS CATALOG
2003 G21AY (JR61) U.S.A., CANADA, EUROPE, OTHERS
OCTOBER 2002 1BJR6-100E1
FOREWARD
This Parts Catalogue is related to the parts for the model(s) shown in the frame below. When you are ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers and part names correctly.
- Modifications or additions which have been made after issue of the Parts Catalogue will be announced in the Yamaha Parts News. it is advisable that you make necessary corrections to the Parts Catalogue according to the Yamaha Parts News.
- Abbreviations The following abbreviations are used in this Parts Catalogue.
- “UR” Use specified part number. “UN” Use as many as needed. “AP” Alternate parts. “LM” Local Made (Parts need to be ordered locally) “F#” Frame Number (Applicable machine number)
- Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the part name as shown below. EXAMPLE
- CARBURETOR ASSY .JET, PILOT .NOZZLE, MAIN
- Number of component for assembly The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit.
EXAMPLE
PART NO. DESCRIPTION Q’TY REMARKS
- Applicable Serial No. and Color Code
- 1 Frame Serial No. JR6-000101 ~
- Note that the illustrations are for reference in finding parts numbers, not to be used for assembling. When assembling, please use the applicable service manual.
- The asterisk (*) before a reference number indicates modification items after the first edition.
2F5-83310-60 FRONT FLASHER LIGHT ASSY 2 115-83311-60 .BULB (6V-18W) 1
5. Applicable colors of graphics are represented in the “REMARKS” as shown below.
| PART NO. | DESCRIPTION | Q’TY | REMARKS |
|---|---|---|---|
| 2N4-24110-00-X5 | FUEL TANK COMP. | 1 | MAXIM RED |
| 3J1-24240-10 | .GRAPHIC, FUEL TANK | 1 | for MXR |
| FIG. 1 | ENGINE ASSEMBLY | |||||
|---|---|---|---|---|---|---|
| REF NO. | PART NUMBER | DESCRIPTION | QTY | REMARKS | ||
| 1 | JR6-19001-00-00 | ENGINE ASSEMBLY | 1 | |||
Page 5
| FIG. 2 | CYLINDER HEAD | |||||
|---|---|---|---|---|---|---|
| REF | PART NUMBER | DESCRIPTION | QTY | REMARKS | ||
| NO. | ||||||
| 1 | JT0-11111-00-00 | HEAD, CYLINDER 1 | 1 | |||
| 2 | JN6-11133-10-00 | .GUIDE, INTAKE VALVE | 2 | |||
| 3 | JT0-11181-00-00 | GASKET, CYLINDER HEAD 1 | 1 | |||
| 4 | 95817-10070-00 | BOLT, FLANGE | 4 | |||
| 5 | 99530-14016-00 | PIN, DOWEL A | 2 | |||
| 6 | 95617-08618-00 | BOLT, STUD | 2 | |||
| 7 | NGK-BPR2E-S0-00 | PLUG, SPARK | 1 | STD, U.S. | ||
| 94702-00348-00 | PLUG, SPARK | 1 | STD, EUROPE | |||
| NGK-BPR4E-S0-00 | PLUG, SPARK | 1 | AP, U.S. | |||
| 94702-00343-00 | PLUG, SPARK | 1 | AP, EUROPE | |||
| 8 | JN6-11191-01-00 | COVER, CYLINDER HEAD 1 | 1 | |||
| 9 | JN6-11116-00-00 | .JOINT, BREATHER PIPE | 1 | |||
| 10 | JN6-11168-00-00 | COVER, BREATHER | 1 | |||
| 11 | JN6-11169-00-00 | GASKET, BREATHER COVER | 1 | |||
| 12 | JN6-11193-00-00 | GASKET, HEAD COVER 1 | 1 | |||
| 13 | 95817-06030-00 | BOLT, FLANGE | 4 | |||
| 14 | JN6-E1166-00-00 | PIPE, BREATHER 1 | 1 | |||
| 15 | 95617-08710-00 | BOLT, STUD | 2 | |||
| 16 | JR7-11163-00-00 | ELEMENT | 1 | |||
| 17 | 90467-13847-00 | CLAMP | 2 | |||
Page 6
| FIG. 3 | CRANKSHAFT / PISTON | |||||
|---|---|---|---|---|---|---|
| REF | PART NUMBER | DESCRIPTION | QTY | REMARKS | ||
| NO. | ||||||
| 1 | JN6-11400-00-00 | CRANK SHAFT ASSY. | 1 | |||
| 2 | JR7-11631-00-A0 | PISTON, (STD) | 1 | STD | ||
| JR7-11635-00-00 | PISTON, (0.25mm O/S) | 1 | AP | |||
| JR7-11636-00-00 | PISTON (0.50mm O/S) | 1 | AP | |||
| 3 | JR7-11610-00-00 | PISTON RING SET, STD. | 1 | STD | ||
| JR7-11610-10-00 | PISTON RING SET, (0.25mm O/S) | 1 | AP | |||
| JR7-11610-20-00 | PISTON RING SET, (0.50mm O/S) | 1 | AP | |||
| 4 | 538-11633-00-00 | PIN, PISTON | 1 | |||
| 5 | 93450-21053-00 | CIRCLIP | 2 | |||
| 6 | JN6-11650-00-00 | CONNECTING ROD ASSY | 1 | |||
| 7 | JN6-11654-00-00 | .BOLT, CONNECTING ROD | 2 | |||
| 8 | JN6-11454-00-00 | WEIGHT, 1 | 1 | |||
| 9 | 95317-18600-00 | NUT, HEX. | 1 | |||
| 10 | 90201-18620-00 | WASHER, PLAIN | 1 | |||
| 11 | 90280-04052-00 | KEY, WOODRUFF | 1 | |||
Page 7
FIG. 4 CAMSHAFT / VALVE
| REF | PART NUMBER | DESCRIPTION | QTY | REMARKS |
| NO. | ||||
| 1 | JR7-12170-00-00 | CAMSHAFT ASSY. 1 | 1 | |
| 2 | JN6-12111-01-00 | VALVE, INTAKE | 1 | |
| 3 | 7RH-12121-00-00 | VALVE, EXHAUST | 1 | |
| 4 | JN6-12153-00-00 | LIFTER, VALVE | 2 | |
| 5 | 90501-264A9-00 | SPRING, COMPRESSION | 2 | |
| 6 | J38-12117-01-00 | RETAINER, VALVE SPRING | 2 | |
| 7 | J38-12118-00-00 | COTTER, VALVE | 2 | |
| 8 | JN6-12151-00-00 | ARM, VALVE ROCKER | 2 | |
| 9 | 22F-12159-00-00 | SCREW, VALVE ADJUSTING | 2 | |
| 10 | 90170-05302-00 | NUT, HEX. | 2 | |
| 11 | J38-12156-00-00 | SHAFT, ROCKER 2 | 1 | |
| 12 | JR7-12154-01-00 | ROD, VALVE PUSH | 2 | |
| 13 | 5H0-12119-00-00 | SEAL, VALVE STEM | 1 |
Page 8
FIG. 5 AIR SHROUD / FAN
| REF | PART NUMBER | DESCRIPTION | QTY | REMARKS |
| NO. | ||||
| 1 | JN6-12621-00-00 | CASE, FAN | 1 | |
| 2 | 95817-06020-00 | BOLT, FLANGE | 5 | |
| 3 | JN6-12616-00-00 | COVER, FAN CASE | 1 | |
| 4 | 97707-60520-00 | SCREW, PAN HEAD | 3 | |
| 5 | JN6-12651-00-00 | AIR SHROUD, CYLINDER 1 | 1 | |
| 6 | JR7-12658-00-00 | DAMPER AIR SHROUD 1 | 1 | |
| 7 | JN6-12652-00-00 | AIR SHROUD, CYLINDER 2 | 1 | |
| 8 | 95817-06020-00 | BOLT, FLANGE | 2 | |
| 9 | JN6-E2691-00-00 | DUCT, 1 | 1 | |
| 10 | 90269-08813-00 | RIVET | 2 |
Page 9
| FIG. 6 | INTAKE | |||
|---|---|---|---|---|
| REF | PART NUMBER | DESCRIPTION | QTY | REMARKS |
| NO. | ||||
| JN6-13595-00-00 | JOINT | 1 |
| 90179-08491-00 | NUT, FLANGE | 2 |
| JN6-13567-00-00 | GASKET | 3 |
| 90119-06838-00 | BOLT, HEX HEAD W/WASHER | 2 |
| 91790-05010-00 | PIN, CYL. HEAD W/HOLE | 2 |
| 90468-10050-00 | CLIP | 2 |
| 99080-07600-00 | CIRCLIP (E) | 1 |
| 91790-05010-00 | PIN, CYL. HEAD W/HOLE | 1 |
| 90468-10050-00 | CLIP | 1 |
| JN6-E4411-02-00 | CASE, AIR FILTER | 1 |
| JN6-E4412-01-00 | CAP, CASE 1 | 1 |
| JN6-E4450-01-00 | ELEMENT ASSY. | 1 |
| JN6-E445E-00-00 | FILTER, 1 | 1 |
| JN6-E3586-01-00 | JT.,CARBURETOR 1 | 1 |
| JN6-E4424-00-00 | CLIP,CAP FITTING | 5 |
| 93210-398D6-00 | O-RING | 1 |
| 90105-06862-00 | BOLT, FLANGE | 3 |
| JN6-F6312-01-00 | WIRE, THROTTLE 2 | 1 |
| J55-F6331-11-00 | WIRE, STARTER | 1 |
| JN6-F6333-10-00 | NUT | 1 |
| 90464-31827-00 | CLAMP | 1 |
Page 10
| FIG. 7 | CARBURETOR | |||
|---|---|---|---|---|
| REF | PART NUMBER | DESCRIPTION | QTY | REMARKS |
| NO. | ||||
| JR6-14101-00-00 | CARBURETOR ASSY. | 1 | |
| 98507-05100-00 | .SCREW, PAN HEAD | 2 | |
| 92990-05100-00 | .WASHER | 2 | |
| JN6-14291-00-00 | .BRACKET 1 | 1 | |
| J10-14227-00-00 | .WASHER | 1 | |
| 7NJ-14211-00-00 | .SCREW, PILOT ADJUSTING | 1 | |
| 73A-14212-10-00 | .SPRING, PILOT ADJUSTING | 1 | |
| 732-14142-65-A0 | .JET, PILOT | 1 | (#65.0) |
| JN6-1495H-3B-00 | .NOZZLE, MAIN | 1 | |
| 73A-1414G-00-00 | .PIPE, MAIN BLEED | 1 | |
| 3G2-1423A-68-A0 | .JET, MAIN | 1 | (# 87.5) |
| 796-14184-00-00 | .GASKET, FLOAT CHAMBER | 1 | |
| JN6-14185-00-00 | .FLOAT | 1 | |
| 127-14198-00-00 | .GASKET | 1 | |
| 7R1-14162-00-00 | .BOLT, HOLDING | 1 | |
| JN5-14150-00-00 | .NEEDLE ASSY | 1 | |
| 22F-14186-00-00 | .PIN, FLOAT | 1 | |
| 1WG-14922-00-00 | .SCREW, THROTTLE | 1 | |
| 73A-14212-10-00 | .SPRING, PILOT ADJUSTING | 1 | |
| 98507-04010-00 | .SCREW, PAN HEAD | 1 | |
| 92903-04100-00 | .WASHER | 1 | |
| 7E1-14191-00-00 | .PLUG, DRAIN | 1 | |
| 73A-14212-00-00 | .SPRING, PILOT ADJUSTING | 1 | |
| 7LV-14118-00-00 | .CAP | 1 | |
| 1KT-14197-01-00 | .PIPE | 1 |
Page 11
| FIG. 8 | EXHAUST | ||||
|---|---|---|---|---|---|
| REF NO. | PART NUMBER | DESCRIPTION | QTY | REMARKS | |
| 1 2 3 4 5 6 | JN6-E4710-00-00 7KY-14613-01-00 90179-08879-00 90185-08841-00 90119-08825-00 JN6-F1435-10-00 | MUFFLER ASSEMBLY GASKET, EXHAUST 1 NUT NUT, U-FLANGE BOLT, HEX HEAD W/WASHER BRACKET, MUFFLER | 1 1 2 1 2 1 | ||
Page 12
| FIG. 9 | CRANKCASE | |||
|---|---|---|---|---|
| REF | PART NUMBER | DESCRIPTION | QTY | REMARKS |
| NO. | ||||
| JR7-15100-00-00 | CRANKCASE ASSY | 1 |
|---|---|---|
| JN6-15155-00-00 | .NOZZLE, 3 | 1 |
| JR7-15407-00-00 | ELEMENT 1 | 1 |
| JR7-15123-00-00 | PLATE, BAFFLE | 1 |
| 90159-06107-00 | SCREW, W/WASHER | 1 |
| 93306-30709-00 | BEARING | 1 |
| 93102-35191-00 | SEAL, OIL | 1 |
| 93306-20211-00 | BEARING | 1 |
| 90340-12097-00 | PLUG,STRAIGHT SCREW | 1 |
| 812-11198-00-00 | GASKET | 1 |
| 91808-16023-00 | PIN, DOWEL A | 2 |
| JN6-15411-00-00 | COVER, CRANKCASE | 1 |
| 93306-20716-00 | BEARING | 1 |
| 93102-35191-00 | SEAL, OIL | 1 |
| 93306-20211-00 | BEARING | 1 |
| JN6-15451-02-00 | GSKT.,CRANKCASE COVER 1 | 1 |
| 95817-08045-00 | BOLT, FLANGE | 6 |
| 95817-10050-00 | BOLT, FLANGE | 2 |
| 7EN-51118-00-00 | PLUG, OIL | 1 |
| 93210-22344-00 | O-RING | 1 |
| J38-15361-00-00 | GAUGE, LEVEL | 1 |
Page 13
| REF | PART NUMBER | DESCRIPTION | QTY | REMARKS |
| NO. | ||||
| 1 | JN6-F1411-00-00 | BRACKET, ENGINE 1 | 1 | |
| 2 | JN6-F1419-02-00 | BRACKET, ENGINE 2 | 1 | |
| 3 | JN6-F1481-00-00 | BOLT, ENGINE | 4 | |
| 4 | 92907-10200-00 | WASHER, PLAIN | 4 | |
| 5 | 95607-10200-00 | NUT, U-FLANGE | 4 | |
| 6 | 90101-08870-00 | BOLT, HEX | 4 | |
| 7 | 90201-088K6-00 | WASHER, PLAIN | 4 | |
| 8 | JN6-F1486-00-00 | DAMPER, 2 | 8 | |
| 9 | JN6-F1459-00-00 | SPACER | 2 | |
| 10 | JN6-F1459-10-00 | SPACER | 2 | |
| 11 | 90179-08885 | NUT, U-FLANGE | 4 |
Page 14
| REF | PART NUMBER | DESCRIPTION | QTY | REMARKS |
| NO. | ||||
| 1 | JN6-F2110-01-00 | REAR ARM COMP. | 1 | |
| 2 | JN6-F2128-01-00 | COVER, 1 | 1 | |
| 3 | 90267-48850-00 | RIVET, BLIND | 4 | |
| 4 | 90267-40851-00 | RIVET, BLIND | 2 | |
| 5 | JN6-F2123-01-00 | BUSHING, 1 | 1 | |
| 6 | 90105-13864-00 | BOLT, FLANGE | 1 | |
| 7 | 90179-13878-00 | NUT | 1 | |
| 8 | 9751P-10620-00 | BOLT,HEX. W/WASHER (7-FQA) | 2 | |
| 9 | JN6-F2172-00-00 | ROD, CONNECTING ASSY. | 1 | |
| 10 | JN6-F2124-00-00 | .BUSHING, 2 | 2 | |
| 11 | 95817-12065-00 | BOLT, FLANGE | 2 | |
| 12 | 95607-12200-00 | NUT, U-FLANGE | 2 | |
| 13 | 90201-12426-00 | WASHER, PLAIN | 2 | |
| 14 | JR6-F2210-00-00 | SHOCK ABSORBER | 2 | |
| 15 | 95817-10055-00 | BOLT, FLANGE | 4 | |
| 16 | 95607-10200-00 | NUT, U-FLANGE | 4 |
Page 15
| FIG. 12 | FRAME | ||||
|---|---|---|---|---|---|
| REF NO. | PART NUMBER | DESCRIPTION | QTY | REMARKS | |
| 1 2 3 4 5 6 | JR6-F2501-01-00 90109-10862-00 90170-10847-00 92907-10100-00 92907-10200-00 JJ3-F722B-02-00 | FRAME COMP. BOLT NUT, HEX WASHER, SPRING WASHER, PLAIN BAR, TOW | 1 2 4 4 4 1 | ||
Page 16
REF PART NUMBER DESCRIPTION QTY REMARKS NO.
JR6-F3570-00-00 JN6-F3526-00-00 90384-15825-00 JR6-F3501-00-00 JN3-F3512-00-00 90105-10895-00 95607-10200-00 91490-25020-00 J38-23527-00-00 JR6-F3516-00-00 90201-156J2-00 95607-12200-00 JR6-F3580-00-00 JR6-F3502-00-00 90105-10894-00 JR6-F3350-00-00 95817-10065-00 95817-10055-00 JR6-F7263-00-00 JR6-F7264-00-00 JR6-F1339-00-00 J55-G6521-10-00 JN6-F7290-03-00 JN6-F7280-03-00 9502P-08025-00 9560P-08200-00 93306-005Y3-00
Page 17
| FRONT LOWER ARM, LEFT | 1 | |
| .BUSHING, ARM | 4 | |
| BUSH, BIMETAL | 2 | |
| STRG. KNUCKLE ASSY.,LH. | 1 | |
| ARM,KNUCKLE LH. | 2 | |
| BOLT, FLANGE | 4 | |
| NUT, U-FLANGE | 12 | |
| PIN, SPLIT | 12 | |
| SEAL, DUST 1 | 2 | |
| PIN,STRG. KNUCKLE KING | 2 | |
| WASHER, PLAIN | 2 | |
| NUT, U-FLANGE | 2 | |
| FRONT LOWER ARM, RIGHT | 1 | |
| KNUCKLE, STEERING RIGHT | 1 | |
| BOLT, FLANGE | 4 | |
| SHOCK ABSORBER ASSY | 2 | |
| BOLT | 2 | |
| BOLT | 2 | |
| BRKT. 1 (LH) | 1 | |
| BRKT. 2 (RH) | 1 | |
| GUIDE WIRE | 2 | |
| DRUM | 2 | |
| BACKING PLATE ASSY (LH) | 1 | SEE PAGE 26 FOR CHILD PARTS |
| BACKING PLATE ASSY (RH) | 1 | SEE PAGE 25 FOR CHILD PARTS |
| BOLT | 8 | |
| NUT | 8 | |
| BEARING | 2 |
| FIG. 13 | FRONT SUSPENSION / WHEEL | ||||||
|---|---|---|---|---|---|---|---|
| REF NO. | PART NUMBER | DESCRIPTION | QTY | REMARKS | |||
| 28 29 30 31 32 33 34 35 36 | JR6-F5110-00-00 90114-12803-00 93306-204X0-00 90387-241M7-00 90209-32832-00 95617-14100-00 JN6-F5118-00-00 JN6-F5100-11-00 90179-12262-00 | HUB BOLT KNURLED BEARING COLLAR WASHER NUT, U COVER, HUB DUST FR. WHEEL ASSY NUT | 2 8 2 2 2 2 2 2 8 | ||||
Page 18
FIG. 14 STEERING
REF PART NUMBER DESCRIPTION QTY REMARKS NO.
JG5-F3811-00-00 J38-23816-00-00 J38-23836-00-00 93102-22314-00 J55-F3876-00-00 93332-000Y2-00 J10-23877-00-00 J10-23444-00-00 JN3-F3818-00-00 J38-23462-01-00 J10-F3459-00-00 90170-08024-00 95817-06020-00 JN3-F3814-00-00 J10-23840-00-00 JN3-F3838-00-00 95617-12100-00 92907-12200-00 J38-23826-01-00 95707-16300-00 90215-16814-00 90105-10880-00 JN6-F3850-11-00 JN6-F3830-11-00 JN6-F3845-00-00 JN6-F3841-00-00 9530N-10600-00
Page 19
COLUMN, STEERING
1 ARM, PITMAN
1 .PIN, PITMAN
2 SEAL, OIL 1 BOLT 1 BEARING 2 NUT 1 WASHER 1 COVER, STEERING 1 SEAL, STEERING 1 BOLT 1 NUT, HEX. 1 BOLT, FLANGE 4 HOLDER, HANDLE 1 STEERING SHAFT 1 WHEEL, STEERING 1 NUT, SELF-LOCKING 1 WASHER, PLAIN 1 ARM, IDLER 1 NUT, NYLON 1 WASHER, TONGUE 1 BOLT, FLANGE 4 TIE ROD ASSY, RIGHT 1 TIE ROD ASSY, LEFT 1 .UNIVERSAL JOINT 2 .UNIVERSAL JOINT 2 .NUT, (RH THREAD) 2
| FIG. 14 | STEERING | ||||
|---|---|---|---|---|---|
| REF NO. | PART NUMBER | DESCRIPTION | QTY | REMARKS | |
| 28 29 30 | 90170-10414-00 95607-10200-00 91401-25020-00 | .NUT (LH THREAD) NUT, U-FLANGE PIN, SPLIT | 2 4 4 | ||
Page 20
| REF NO. PART NUMBER FIG. 15 FUEL TANK | DESCRIPTION | QTY REMARKS |
|---|---|---|
| J55-F4111-12-00 | TANK, FUEL | 1 |
| J24-24620-01-00 | BODY CAP ASSY | 1 |
| J10-24612-00-00 | GASKET, CAP | 1 |
| J10-21773-00-00 | GROMMET | 1 |
| J24-24460-01-00 | RELEASE VALVE ASSY. | 1 |
| 8R4-24560-00-00 | FILTER ASSY. | 1 |
| 8F3-24564-00-00 | GASKET | 1 |
| J38-85710-02-00 | FUEL LEVEL GAUGE ASSY. | 1 |
| 97017-08025-00 | BOLT HEX. HEAD W/WASHER | 3 |
| 90201-088S2-00 | WASHER, PLATE | 4 |
| 9560P-08200-00 | NUT, U FLANGE | 2 |
| JN6-F4410-10-00 | FUEL PUMP ASSY. | 1 |
| JN6-F3394-00-00 | BOLT, SPECIAL | 2 |
| JR3-F4312-00-00 | PIPE 2 | 1 |
| JR3-F4461-00-00 | PIPE, JOINT | 1 |
| JN6-F4311-00-00 | PIPE, FUEL | 1 |
| JN6-F4313-10-00 | PIPE 3 | 1 |
| JR3-F4314-10-00 | PIPE 4 | 1 |
| 90467-12845-00 | CLIP | 2 |
| 90467-10846-00 | CLIP | 6 |
| 90464-11816-00 | CLAMP | 1 |
| 90464-12830-00 | CLAMP | 1 |
| 90501-08707-00 | SPRING COMPRESSION | 1 |
| 90467-10846-00 | CLIP | 1 |
Page 21
FIG. 16 BRAKE
REF PART NUMBER DESCRIPTION QTY REMARKS NO.
J46-27250-03-00 90384-14080-00 J10-27211-00-00 J17-25671-01-00 90384-05163-00 90387-08014-00 90387-08013-00 97017-06035-00 90179-06387-00 97027-08100-00 95337-08600-00 92907-08200-00 J17-25666-02-00 90384-10162-00 J17-27221-00-00 92907-10600-00 99080-07600-00 90508-14548-00 J17-25672-01-00 J17-27231-03-00 J17-27232-00-00 95317-06700-00 90506-08526-00 J17-25673-00-00 J17-27228-00-00 92907-05600-00 99080-04600-00
Page 22
BRAKE ARM COMP
1 .BUSH, BIMETAL FORMED
2 PEDAL, BRAKE
1 PARKING PEDAL COMP. 1 .BUSH, BIMETAL 1 COLLAR 1 COLLAR 1 BOLT, HEX. 1 NUT 1 BOLT, HEX. 1 NUT, HEX. 1 WASHER, PLAIN 1 SECTOR, PARKING BRAKE 1 .BUSH, BIMETAL 1 SEAL, SHAFT 2 WASHER, PLAIN 1 CIRCLIP (E) 1 SPRING, TORSION 1 PAD, PARKING 1 ROD, BRAKE 1 END, ROD 1 1 NUT, HEX. 2 SPRING,TENSION 1 DAMPER, BRAKE 1 PIN, LINK JOINT 1 WASHER, PLAIN 1 CIRCLIP (E) 1
| FIG. 16 | BRAKE | ||||
|---|---|---|---|---|---|
| REF NO. | PART NUMBER | DESCRIPTION | QTY | REMARKS | |
| 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 | 90387-12009-00 90508-32015-00 92907-08200-00 JN3-F7245-00-00 90508-40007-00 90101-10884-00 95607-10200-00 J55-2252M-00-00 J17-27246-00-00 90105-08878-00 J17-25673-00-00 90387-107F8-00 93210-14579-00 JR6-F7215-00-00 91701-10026-00 91490-30020-00 JN6-F5685-00-00 91701-10022-00 J10-25681-00-00 90249-14129-00 90179-08894-00 95307-08700-00 91490-25020-00 91701-08018-00 JJ3-F6341-01-00 JJ3-F6351-02-00 JR6-F6361-00-00 | BUSH SPRING, TORSION PLATE PAD, BRAKE PEDAL SPRING,TORSION BOLT, HEX. NUT, U-FLANGE BRACKET, 3 NAIL, BRAKE BOLT, FLANGE DAMPER, BRAKE COLLAR O-RING LINK PIN PIN, SPLIT ROD PIN EQUALIZER, BRAKE PIN NUT NUT, HEX PIN, SPLIT PIN WIRE, BRAKE 1 WIRE, BRAKE 2 WIRE, BRAKE 3 | 3 1 2 1 1 1 1 1 1 2 1 1 2 1 1 3 2 2 2 2 2 2 8 8 1 1 2 | ||
Page 23
| FIG. 16 | BRAKE | ||||
|---|---|---|---|---|---|
| REF NO. | PART NUMBER | DESCRIPTION | QTY | REMARKS | |
| 55 56 57 | 99001-09600-00 95817-06016-00 90464-19815-00 | CIRCLIP E BOLT, FLANGE CLAMP | 8 2 1 | ||
Page 24
| FIG. 17 | BRAKE 2 | ||||
|---|---|---|---|---|---|
| REF NO. | PART NUMBER | DESCRIPTION | QTY | REMARKS | |
| 1 | JN6-F7280-03-00 | BACKING PLATE, (RH) | 2 | (FOR R/S FRONT & REAR WHEELS ONLY) | |
| 2 | JN6-F5331-01-00 | .SHOE, BRAKE SET | 1 | (FOR ONE W HEEL) | |
| 3 | JN6-F819G-00-00 | .REPAIR PARTS KIT | 2 | ||
| 4 | JG5-F7286-00-00 | .COVER, DUST | 2 | ||
| 5 | JN6-F722F-00-00 | .LEVER ADJUSTER, (RH) | 2 | ||
Page 25
| FIG. 18 | BRAKE 3 | ||||
|---|---|---|---|---|---|
| REF NO. | PART NUMBER | DESCRIPTION | QTY | REMARKS | |
| 1 | JN6-F7280-03-00 | BACKING PLATE, (LH) | 2 | (FOR L/S FRONT & REAR WHEELS ONLY) | |
| 2 | JN6-F5331-01-00 | .SHOE, BRAKE SET | 1 | (FOR ONE W HEEL) | |
| 3 | JN6-F819G-00-00 | .REPAIR PARTS KIT | 2 | ||
| 4 | JG5-F7286-00-00 | .COVER, DUST | 2 | ||
| 5 | JN6-F722E-00-00 | .LEVER ADJUSTER, (LH) | 2 | ||
Page 26
REF PART NUMBER DESCRIPTION QTY REMARKS NO.
| JN6-F7874-01-00 | BRACKET, PEDAL | 1 |
|---|---|---|
| J17-27853-01-00 | SHAFT, PEDAL | 1 |
| J38-27872-00-00 | ARM, ACCELERATOR | 1 |
| 91609-60028-00 | PIN, SPRING | 1 |
| 91609-35028-00 | PIN, SPRING | 1 |
| J10-27871-01-00 | PEDAL, ACCELERATOR | 1 |
| 95817-06025-00 | BOLT, FLANGE | 1 |
| 90106-08806-00 | BOLT, RD. HEX | 1 |
| 90179-08491-00 | NUT, FLANGE | 1 |
| 90384-14080-00 | BUSH, BIMETAL FORMED | 2 |
| 93210-14579-00 | O-RING | 4 |
| JN3-F7854-00-00 | COVER, PEDAL | 1 |
| 90105-08878-00 | BOLT, FLANGE | 3 |
| 90506-26282-00 | SPRING, TENSION | 1 |
| JJ3-F6311-00-00 | WIRE, THROTTLE | 1 |
| 91790-05012-00 | PIN | 1 |
| 90468-10050-00 | CLIP | 1 |
| 90508-16460-00 | SPRING, TORSION | 1 |
| 90560-05001-00 | SPACER | 1 |
| 95817-06025-00 | BOLT, FLANGE | 1 |
| 95707-06500-00 | NUT, FLANGE | 1 |
| 90464-40825-00 | CLAMP | 1 |
| 90387-068T4-00 | COLLAR | 1 |
Page 27
| FIG. 20 GOVERNOR | |||
|---|---|---|---|
| REF PART NUMBER | DESCRIPTION | QTY | REMARKS |
| NO. | |||
| 1 J38-27951-00-00 | LEVER, SPEED | 1 | |
| 2 95317-06600-00 | NUT, HEX. | 1 | |
| 3 90386-08141-00 | BUSH | 2 | |
| 4 90508-40678-00 | SPRING, TORSION | 1 | |
| 5 J38-27959-00-00 | SCREW, ADJUSTING | 1 | |
| 6 95607-06200-00 | NUT, U-FLANGE | 1 | |
| 7 JN3-G6555-00-00 | BRACKET 2 | 1 | |
| 8 90105-08859-00 | BOLT, FLANGE | 1 |
Page 28
REF PART NUMBER DESCRIPTION QTY REMARKS NO.
| JN6-G6201-03-00 | PRIMARY CLUTCH ASSEMBLY | 1 | SEE NOTE "A" | |
|---|---|---|---|---|
| 1 | JN6-G6210-00-00 | PRIMARY FIXED SHEAVE | 1 | |
| 2 | JN6-G6220-00-00 | PRIMARY SLIDING SHEAVE | 1 | |
| 3 | 93101-28831-00 | .SEAL, OIL | 2 | |
| 4 | 90384-27823-00 | .BUSH, BIMETAL FORMED | 2 | |
| 5 | 93700-06810-00 | .NIPPLE, GREASE | 1 | |
| 6 | 90338-04840-00 | .PLUG | 3 | |
| 7 | JN6-G6232-01-00 | WEIGHT, 1 | 3 | |
| 8 | 90109-06860-00 | BOLT | 3 | |
| 9 | 90185-06834-00 | NUT, SELF-LOCKING | 3 | |
| 10 | JN6-G6251-00-00 | SPIDER | 1 | |
| 11 | JN6-G6258-01-00 | COLLAR, ROLLER | 3 | |
| 12 | 93610-358A3-00 | PIN, DOWEL | 3 | |
| 13 | JN6-G6253-00-00 | SLIDER | 6 | |
| 14 | JU0-G6231-00-00 | CAP | 1 | |
| 15 | JU0-G6297-00-00 | COVER, DUST | 1 | |
| 16 | 90105-06861-00 | BOLT, FLANGE | 3 | |
| 17 | 90201-228K5-00 | WASHER, PLAIN | 1 | |
| 18 | JN6-G6249-00-00 | BOLT | 1 | |
| 19 | JN6-G621F-00-00 | SHIM, THRUST | 6 | |
| 20 | J55-G6241-00-00 | BELT | 1 | |
NOTE "A": Assembly includes all parts except REF. Numbers 18 and 20 (the main bolt for the Primary Clutch assembly and the belt.)
Page 29
REF
PART NUMBER DESCRIPTION QTY REMARKS
NO.
| 1 | JN6-G6260-00-00 | SECONDARY FIXED SHEAVE | 1 | |
|---|---|---|---|---|
| 2 | JN6-W001C-00-00 | SECONDARY SLIDING SHEAVE KIT | 1 | SEE NOTE "A" |
| 3 | JN6-G6271-02-00 | .SECONDARY SLIDING SHEAVE | 1 | |
| 4 | 90384-20824-00 | .BUSHING, BIMETAL FORMED | 1 | |
| 5 | 93109-20069-00 | .SEAL, OIL | 2 | |
| 6 | 93700-06809-00 | .NIPPLE, GREASE | 1 | |
| 7 | JN6-G6280-00-00 | SECONDARY SPRING SEAT COMP. | 1 | SEE NOTE "B" |
| 8 | JN6-G6284-00-00 | .SECONDARY SPRING SEAT | 1 | |
| 9 | JN6-E7688-00-00 | .SHOE, RAMP | 3 | |
| 10 | 90110-04834-00 | .BOLT, HEX. SOCKET | 3 | |
| 11 | 90508-45849-00 | SPRING, TORSION | 1 | L=135.0mm±1.5 |
| 12 | 90280-05022-00 | KEY, WOODRUFF | 1 | |
| 13 | 90202-20130-00 | WASHER, PLAIN | 1 | |
| 14 | 90201-12588-00 | WASHER, PLAIN | 1 | |
| 15 | 95607-12200-00 | NUT, U-FLANGE | 1 | |
NOTE "A": Secondary sheave kit Includes: secondary sliding sheave, bushing, oil seals and grease nipple.
NOTE "B": Secondary spring seat comp. Includes: secondary spring seat, shoe ramp and bolts.
Page 30
REF PART NUMBER DESCRIPTION QTY REMARKS NO.
| JR6-G6300-02-00 | TRANSAXLE ASSEMBLY | 1 |
| JR3-G6290-02-00 | .CASE ASSY | 1 |
| JN3-G6313-00-00 | .COVER, TRANSMISSION | 1 |
| 93102-25868-00 | .SEAL, OIL | 1 |
| 93306-303Y6-00 | .BEARING | 3 |
| JN6-G6410-00-00 | .DIFFERENTIAL ASSY. | 1 |
| 93306-005Y4-00 | .BEARING | 1 |
| JN6-G6555-00-00 | .BRACKET, 2 | 1 |
| 90105-08859-00 | .BOLT, FLANGE | 7 |
| 93306-007Y0-00 | .BEARING | 2 |
| JN3-G633E-01-00 | .BAR, 1 | 1 |
| 90252-36801-00 | .PIN, SPLIT | 2 |
| 90101-10854-00 | .BOLT, HEX. | 4 |
| 90170-10840-00 | .NUT, HEX. | 4 |
| 90105-10840-00 | .BOLT, FLANGE | 4 |
| JU0-F722H-00-00 | .RETAINER | 2 |
| JN3-G6432-00-00 | .STOPPER | 1 |
| JU0-F723F-00-00 | .WASHER, SPECIAL 1 | 1 |
| 90101-08856-00 | .BOLT, HEX. | 11 |
| JN3-G6314-00-00 | .COVER, TRANSMISSION 2 | 1 |
| JR6-G6320-01-00 | .SHAFT, INPUT ASSY. | 1 |
| JN3-G633G-00-00 | .SHAFT | 1 |
| JN3-G6355-00-00 | .GEAR, PRIMARY | 1 |
| 93101-31836-00 | .SEAL, OIL | 2 |
| JR3-G6511-00-00 | .SHAFT, RR. AXLE 1 | 1 |
| JR3-G6512-00-00 | .SHAFT, RR. AXLE 2 | 1 |
| 93420-52806-00 | .CIRCLIP | 4 |
Page 31
| REF | PART NUMBER | DESCRIPTION | QTY | REMARKS |
| NO. | ||||
| 28 | 93306-205X2-00 | .BEARING | 2 | |
| 29 | JR3-G6514-00-00 | .HUB, RR. AXLE | 2 | |
| 30 | 90114-12804-00 | ..BOLT, KNURLED | 8 | |
| 31 | JN3-G6556-00-00 | .BRACKET, 3 | 1 | |
| 32 | 90185-19842-00 | .NUT, SELF-LOCKING | 2 | |
| 33 | JH7-G5619-00-00 | .CAP | 1 | |
| 34 | JN6-F7290-03-00 | .BACKING PLATE ASSY. LH | 1 | |
| 35 | JN6-F7280-03-00 | .BACKING PLATE ASSY. RH | 1 | |
| 36 | 90101-08855-00 | .BOLT, HEX. | 8 | |
| 37 | 90170-08841-00 | .NUT, HEX. | 8 | |
| 38 | 90201-178H8-00 | .WASHER, PLAIN | 2 | |
| 39 | JN3-G6316-00-00 | .GEAR, PINION 1 | 1 | |
| 40 | JR6-G6326-00-00 | .GEAR, WHEEL 1 | 1 | |
| 41 | JN3-G6327-00-00 | .GEAR, WHEEL 2 | 1 | |
| 42 | JN3-G6356-00-00 | .GEAR, IDLER | 1 | |
| 43 | 90201-208H9-00 | .WASHER, PLAIN | 1 | |
| 44 | 90201-208J0-00 | .WASHER, PLAIN | 1 | |
| 45 | 93440-20813-00 | .CIRCLIP | 1 | |
| 46 | JN3-G638A-00-00 | .BAR, SHIFT 1 | 1 | |
| 47 | JN6-G638E-00-00 | .BAR, SHIFT 2 | 1 | |
| 48 | 90113-08803-00 | .BOLT, SET | 1 | |
| 49 | 90501-10852-00 | .SPRING, COMPRESSION | 1 | |
| 50 | 93500-06826-00 | .BALL | 1 | |
| 51 | 93410-12822-00 | .CIRCLIP | 1 | |
| 52 | 90202-12807-00 | .WASHER, PLAIN | 1 | |
| 53 | 93104-11829-00 | .SEAL, OIL | 1 | |
| 54 | 93109-10820-00 | .SEAL, OIL | 1 |
Page 32
| FIG. 23 | TRANSMISSION 1 | |||||
|---|---|---|---|---|---|---|
| REF | PART NUMBER | DESCRIPTION | QTY | REMARKS | ||
| NO. | ||||||
| 55 | JU0-G6164-00-00 | .GOVERNOR BUSHING | 1 | |||
| 56 | JN3-G6153-00-00 | .COLLAR, GUIDE | 1 | |||
| 57 | 93606-10842-00 | .PIN, DOWEL | 2 | |||
| 58 | JN3-G6344-00-00 | .SHIM | 1 | 0.76mm (0.030in) | ||
| JN3-G6344-10-00 | .SHIM | 1 | 0.90mm (0.035in) | |||
| JN3-G6344-20-00 | .SHIM | 1 | 1.0mm (0.040in) | |||
| JN3-G6344-30-00 | .SHIM | 1 | 1.14mm (0.045in) | |||
| JN3-G6344-40-00 | .SHIM | 1 | 1.27mm (0.050in) | |||
| JN3-G6344-50-00 | .SHIM | 1 | 1.39mm (0.055in) | |||
| JN3-G6344-60-00 | .SHIM | 1 | 1.52mm (0.060in) | |||
| JN3-G6344-70-00 | .SHIM | 1 | 1.65mm (0.065in) | |||
| JN3-G6344-80-00 | .SHIM | 1 | 0.38mm (0.015in) | |||
| JN3-G6344-90-00 | .SHIM | 1 | 1.78mm (0.070in) | |||
| JN3-G6344-A0-00 | .SHIM | 1 | 1.92mm (0.075in) | |||
| JN3-G6344-B0-00 | .SHIM | 1 | 2.03mm (0.080in) | |||
| JN3-G6344-C0-00 | .SHIM | 1 | 2.12mm (0.085in) | |||
| JN3-G6344-D0-00 | .SHIM | 1 | 2.29mm (0.090in) | |||
| 59 | JN3-G6319-00-00 | .GASKET | 1 | |||
| 60 | ACC-QUICK-GS-KT | SEALANT 1 | 1 | |||
Page 33
| REF | PART NUMBER | DESCRIPTION | QTY | REMARKS |
| NO. | ||||
| 1 | JR6-F5300-00-00 | WHEEL ASSY. | 2 | |
| 2 | 90179-12262-00 | NUT | 8 | |
| 3 | J55-G6521-10-00 | DRUM | 2 | |
| 4 | JN6-F5118-00-00 | COVER, HUB DUST | 2 | |
| 5 | 95817-08075-00 | BOLT, FLANGE | 1 | |
| 6 | 90179-08491-00 | NUT, FLANGE | 1 | |
| 7 | 9751P-10420-00 | BOLT, HEX. HEAD W/WASHER | 8 | |
| 8 | 90201-108S3-00 | WASHER PLAIN | 8 |
Page 34
REF PART NUMBER DESCRIPTION QTY REMARKS NO.
| 95617-08100-00 | NUT, U | 1 |
| JJ3-G8330-01-00 | SHIFT CABLE END ASSY. | 1 |
| J55-G6383-00-00 | .LEVER, SHIFT 2 | 1 |
| JJ3-G6371-01-00 | .WIRE, SHIFT | 2 |
| JF2-46382-00-00 | LEVER, SHIFT 1 | 1 |
| 91701-06014-00 | PIN | 2 |
| 92907-06600-00 | WASHER, PLAIN | 2 |
| 91490-20015-00 | PIN, SPLIT | 2 |
| JN3-G6381-00-00 | KNOB, SHIFT | 1 |
| JN3-G6376-00-00 | SPRING SET | 1 |
| 90201-201L9-00 | WASHER, PLAIN | 1 |
| 90201-19551-00 | WASHER, PLAIN | 1 |
| 99009-19400-00 | CIRCLIP (S) | 1 |
| 97607-04325-00 | SCREW, PANHEAD W/WASHER | 2 |
| JN3-G6372-00-00 | BRACKET, SHIFT WIRE | 1 |
| 90105-06876-00 | BOLT, FLANGE | 4 |
| JN3-82617-00-00 | SWITCH | 1 |
| 90465-06038-00 | CLAMP | 1 |
| JJ3-G6394-00-00 | JOINT | 1 |
Page 35
| FIG. 26 | BUMPER | ||||
|---|---|---|---|---|---|
| REF NO. | PART NUMBER | DESCRIPTION | QTY | REMARKS | |
| 1 2 3 4 | JN3-K7510-02-00 JN8-K8164-00-00 95817-06016-00 95817-08016-00 | FRONT BUMBER COMP. STAY, FR. BUMPER BOLT, FLANGE BOLT, FLANGE | 1 2 4 2 | ||
Page 36
FIG. 27 BODY
REF PART NUMBER NO.
JN6-K8115-50-00
JR6-F1551-00-00
JR6-F1555-00-00
JR6-F1546-00-00
90110-06836-00
90267-48831-00
JN3-K818E-00-00
JN6-F4161-01-00
90162-04002-00
JF2-K811G-00-00
98980-06016-00
JF2-K811V-00-00
JF2-K8261-02-00
90201-06840-00
JF2-K8262-01-00
JF2-K8263-01-00
90185-06836-00
JF2-K8264-00-00
9560P-06200-00
JF2-K811W-00-00
JF2-K8265-00-00
JF2-K811X-00-00
JF2-78273-00-00
90269-11042-00
JF2-K8114-03-00
90269-08069-00
JN3-K815G-00-00
Page 37
| DESCRIPTION | QTY | REMARKS |
|---|---|---|
| COWL, FRONT | 1 | HUNTER GREEN |
| FENDER OVER 1 | 1 | |
| FENDER OVER 2 | 1 | |
| STAY, FENDER 3 | 6 | |
| BOLT, HEX SOCKET | 6 | |
| RIVET, BLIND | 6 | |
| CAP, PROTECTOR | 2 | |
| EMBLEM, 1 | 1 | |
| SCREW, OVAL COUNTERSUNK TAP | 2 | |
| BOLT, COWL FITTING | 1 | |
| SCREW, BINDING | 2 | |
| PROTECTOR, 1 | 1 | |
| PLATE, BODY PROTECTOR 1 | 2 | |
| PLATE, 1 | 12 | |
| PLATE, BODY PROTECTOR 2 | 1 | |
| PLATE, BODY PROTECTOR 3 | 1 | |
| NUT, SELF-LOCKING | 12 | |
| PLATE, BODY PROTECTOR 4 | 1 | |
| NUT, U-FLANGE | 2 | |
| PROTECTOR 2 | 1 | |
| PLATE, BODY PROTECTOR | 1 | |
| PROTECTOR 3 | 1 | |
| COVER, HOLE 1 | 1 | |
| RIVET | 4 | |
| PANEL, FRONT | 1 | SEE NOTE "A" |
| RIVET | 3 | |
| SEAL, FRONT STORAGE | 1 |
| REF | PART NUMBER | DESCRIPTION | QTY | REMARKS |
| NO. | ||||
| 28 | JF2-K835E-00-00 | HOLDER, BEVERAGE | 1 | |
| 29 | 90201-068R6-00 | WASHER, PLATE | 2 | |
| 30 | 97707-60130-00 | SCREW, TAPPING | 2 | |
| 31 | JR6-K7761-00-00 | LABEL, WARNING 1 | 1 | |
| 32 | JN6-K8233-01-00 | MAT, MAIN FLOOR 3 | 1 | |
| 33 | JN6-K8231-01-00 | MAT, MAIN FLOOR 1 | 1 | |
| 34 | JN6-K8232-01-00 | MAT, MAIN FLOOR 2 | 1 | |
| 35 | 90269-08813-00 | RIVET | 4 | |
| 36 | 90267-63047-00 | RIVET, BLIND | 9 |
NOTE "A": When replacing "Panel Front JF2-K8114-03-00" you should also replace "Label Warning 1 JR6-K7761-00-00".
Page 38
FIG. 28 BODY 2
REF PART NUMBER DESCRIPTION QTY REMARKS NO.
1 JJ3-K7765-00-00 2 JN3-K7741-00-00 3 JJ3-K8142-50-00
4 JJ3-K8141-50-00
5 90183-06810-00
6 90183-06811-00
7 JJ3-K8111-51-00
8 JJ3-K8112-51-00
9 98780-06020-00 10 90267-62841-00 11 90119-06837-00 12 90201-068R8-00 13 JJ3-K8226-00-00 14 JJ3-K8427-01-00 15 90267-64834-00 16 90201-088S1-00 17 JJ3-K814H-00-00 18 90119-08800-00 19 90110-06836-00 20 90480-13018-00 21 90464-10814-00 22 4XE-F4747-00-00 23 JJ3-K7768-00-00 24 90267-36853-00 LABEL, WARNING 5 INDICATOR 1 PANEL, REAR BODY
PANEL, INTERMEDIATE BODY NUT, SPRING NUT, SPRING PANEL, BODY SHELL PANEL, BODY SHELL SCREW, COUNTERSUNK RIVET, BLIND BOLT, HEX. W/WASHER WASHER, PLATE ROD, SEAT STOPPER HINGE, SEAT 2 RIVET, BLIND WASHER, PLATE HOOK, BODY LOCK BOLT, HEX. W/WASHER BOLT, HEXAGON SOCKET HEAD GROMMET CLAMP BUMPER, RUBBER 1 LABEL, WARNING 8 RIVET, BLIND
SEE NOTE “A”
1
SEE NOTE “B”
1
HUNTER GREEN, SEE NOTE "A"
1
HUNTER GREEN, SEE NOTE "B"
1 10 4 1
HUNTER GREEN
HUNTER GREEN
1 2 6 8 8 1 2 4 4 2 2 4 1 1 2 1
SEE NOTE “A”
4
NOTE "A": When replacing "Panel Rear Body JJ3-K8142-50-00" you must also replace "Label Warning 5 JJ3-K7765-00-00", and "Label Warning 8 JJ3-K7768-00-00".
NOTE "B": When replacing "Panel Intermediate Body JJ3-K8141-50-00" you must also replace "Indicator 1 JN3-K7741-00-00".
Page 39
| REF | PART NUMBER | DESCRIPTION | QTY | REMARKS |
| NO. | ||||
| 1 | JN6-K8271-00-00 | SERVICE LID | 1 | |
| 2 | JF2-K8215-10-00 | PLATE, SIDE TRIM | 1 | |
| 3 | JF2-K821F-10-00 | PLATE, SIDE TRIM 2 | 1 | |
| 4 | 90267-48154-00 | RIVET, BLIND | 4 | |
| 5 | JJ3-K8124-00-00 | REINFORCEMENT 4 | 2 | |
| 6 | JJ3-K8191-00-00 | PANEL, REAR FENDER 1 | 1 | |
| 7 | JJ3-K8192-00-00 | PANEL, REAR FENDER 2 | 1 | |
| 8 | 90267-48831-00 | RIVET, BLIND | 6 | |
| 9 | JF2-K8187-00-00 | FLAP, FRONT FENDER LEFT | 1 | |
| 10 | JF2-K8189-00-00 | FLAP, FRONT FENDER RIGHT | 1 | |
| 11 | 90267-48831-00 | RIVET, BLIND | 4 |
Page 40
FIG. 30 CARRIER
REF PART NUMBER DESCRIPTION QTY REMARKS NO.
JJ3-K810F-00-00 JJ3-K810G-00-00 JJ3-K7782-00-00 JJ3-K810N-01-00 JJ3-K8117-00-00 90119-08808-00 90119-08806-00 9560P-08200-00 90267-64844-00 JJ3-K821A-00-00 JR3-K8156-00-00 JJ3-K8317-01-00 90119-06830-00 95607-06200-00 JJ3-K8384-00-00 97017-06020-00 9538R-06700-00 JJ3-K8385-01-00 9560P-08200-00 JJ3-K818N-01-00 JJ3-K8376-00-00 90267-64844-00 JJ3-K8380-02-00 95817-08020-00 9560P-08200-00 JJ3-K818M-00-00 90240-13808-00
Page 41
SIDE PANEL COMP. (LH) 1 SEE NOTE "A" SIDE PANEL COMP. (RH)
1 PANEL, DASH 2
1 SEE NOTE "B" REAR STORAGE LID COMP. 1 PLATE 1 1 BOLT, WITH WASHER 19 BOLT, WITH WASHER 2 NUT, SELF-LOCKING 21 RIVET, BLIND 6 PAD, BODY MOUNTING 1 5 STOPPER, LOCK 2 RING, HOOK 2 BOLT, HEX. W/WASHER 6 NUT, U FLANGE 6 BOLT, 1 2 BOLT, HEX. 4 NUT, HEX. 4 BOLT 2 2 NUT, U FLANGE 2 BED, BOX 1 SUPPORT 2 1 RIVET, BLIND 2 LOCK ASSY 1 BOLT, FLANGE 6 NUT, U FLANGE 6 CAP, PROTECTOR END 4 1 PIN, CLEVIS 2
REF PART NUMBER DESCRIPTION QTY REMARKS NO.
| 28 | 91490-30030-00 | PIN, COTTER | 2 | |
|---|---|---|---|---|
| 29 | JJ3-K8158-01-00 | ROD, INSPECTION LID | 1 | |
| 30 | 91490-20025-00 | PIN, COTTER | 1 | |
| 31 | JJ3-K8369-00-00 | PIN, LEVER | 1 | |
| 32 | 90119-06830-00 | BOLT, WITH WASHER | 2 | |
| 33 | 95607-06200-00 | NUT, SELF-LOCKING | 2 | |
| 34 | JJ3-K7764-01-00 | LABEL, WARNING 4 | 1 | SEE NOTE "A" |
| 35 | JJ3-K7766-01-00 | LABEL, WARNING 6 | 1 | SEE NOTE "B" |
| 36 | JJ3-K815H-01-00 | DAMPER, LOCK | 3 | |
| 37 | 90338-05830-00 | PLUG | 4 | |
| 38 | JR3-K8316-00-00 | DAMPER | 2 | |
| 39 | JJ3-K7588-00-00 | DAMPER 1 | 1 | |
| 40 | 9560P-08200-00 | NUT, SELF-LOCKING | 2 | |
| 41 | JR3-K8323-00-00 | BRACKET, 1 | 1 | |
| 42 | JN3-K7762-01-00 | LABEL, WARNING 2 | 1 | SEE NOTE "C" |
| 43 | JN6-K8358-01-00 | HOLDER, 2 | 1 | |
| 44 | 90502-10013-00 | SPRING, CONICAL | 2 | |
| 45 | 90387-046N7-00 | COLLAR | 2 | |
| 46 | 90201-044H9-00 | WASHER, PLAIN | 2 | |
| 47 | 97707-40625-00 | SCREW PAN HEAD | 2 | |
| 48 | JN3-K8357-00-00 | HOLDER 1 | 1 | SEE NOTE "C" |
| 49 | JN6-K8358-00-KT | INFORMATION HOLDER KIT | 1 | SEE NOTE "D" |
NOTE "A": When replacing "Side Panel Comp. (LH) JJ3-K810F-00-00" you must also replace "Label Warning 4 JJ3-K7764-01-00".
NOTE "B": When replacing "Panel Dash 2 JJ3-K7782-00-00" you must also replace "Label Warning 6 JJ3-K7766-01-00".
NOTE "C": When replacing "Holder 1 JN3-K8357-00-00" you must also replace "Label Warning 2 JN3-K7762-01-00".
NOTE "D": Includes 43, 44, 45, 46, 47
Page 42
| FIG. 31 | SEAT | |||
|---|---|---|---|---|
| REF | PART NUMBER | DESCRIPTION | QTY | REMARKS |
| NO. | ||||
| 1 | JN6-K8401-10-00 | CUSHION SEAT | 1 | |
|---|---|---|---|---|
| 2 | JN6-K8404-10-00 | .COVER, SEAT | 1 | |
| 3 | JN3-K8426-01-00 | HINGE, SEAT MALE | 2 | |
| 4 | 90111-06810-00 | BOLT, HEX | 4 | |
| 5 | 90204-06807-00 | WASHER, SPRG. | 4 | |
| 6 | 90167-04815-00 | SCREW, PAN HEAD TAP | 4 | |
| 7 | 9560P-08200-00 | NUT, SELF-LOCKING | 12 | |
| 8 | JN6-K8121-00-00 | REINFORCEMENT 1 | 2 | |
| 9 | JN6-K8122-01-00 | REINFORCEMENT 2 | 2 | |
| 10 | JJ3-K8420-20-00 | SEAT ASSY 2 | 1 | SEE NOTE "A" |
| 11 | 5FU-F111A-00-00 | CAP, MAIN PIPE | 2 | |
| 12 | JJ3-K8139-00-00 | CAP, END | 2 | |
| 13 | JR3-K8402-10-00 | SEAT SUB ASSY, BACK | 2 | |
| 14 | JR3-K841G-09-00 | .COVER, SEAT BACK 2 | 2 | |
| 15 | JJ3-K8413-10-00 | COVER, SEAT BACK | 2 | SEE NOTE "B" |
| 16 | 90119-06837-00 | BOLT, HEX. W/WASHER | 4 | |
| 17 | JJ3-K7762-00-00 | LABEL, WARNING 2 | 1 | SEE NOTE "B" |
| 18 | JJ3-K7763-00-00 | LABEL, WARNING 3 | 2 | SEE NOTE "A" |
| 19 | JJ3-K8433-01-00 | DAMPER, SEAT SUPPORT | 4 | |
NOTE "A": When replacing "Seat Assy 2 JJ3-K8420-20-00" you must also replace "Label Warning 3 JJ3-K7763-00-00".
NOTE "B": When replacing the LS "Cover Seat Back JJ3-K8413-10-00" you must also replace "Label Warning 2 JJ3-K7762-00-00".
Page 43
REF PART NUMBER DESCRIPTION QTY REMARKS NO.
| JN6-H1100-01-00 | STARTER GENERATOR | 1 |
| JN3-H1150-00-00 | .ARMATURE ASSY | 1 |
| 93306-20226-00 | .BEARING 1 (6202 SD) | 1 |
| J10-81158-10-00 | .BEARING 2 (6203 SD) | 1 |
| J10-81159-10-00 | .HOLDER, BEARING | 1 |
| JN6-H1110-10-00 | .STATOR ASSY | 1 |
| JN6-H1160-10-00 | .FIELD COIL ASSY | 1 |
| J10-81148-10-00 | .SCREW 4 | 2 |
| 95380-06600-00 | .NUT | 4 |
| 92990-06600-00 | .WASHER, WAVE | 2 |
| 92995-06100-00 | .WASHER, WAVE | 4 |
| J10-81146-10-00 | .SCREW 2 | 4 |
| J38-81165-10-00 | .BRACKET, STARTER GENERATOR 1 | 1 |
| J10-81166-10-00 | .BRACKET, STARTER GENERATOR 2 | 1 |
| J10-81147-10-00 | .SCREW 3 | 2 |
| 95380-06600-00 | .NUT | 4 |
| 92990-06600-00 | .WASHER, WAVE | 2 |
| 92995-06100-00 | .WASHER, WAVE | 4 |
| JF2-81119-00-00 | .BRUSH HOLDER ASSY | 1 |
| JF2-81111-00-00 | .BRUSH | 4 |
| J38-81113-10-00 | .SPRING, BRUSH | 4 |
| J10-81115-10-00 | .WIRE, LEAD | 2 |
| 98507-05016-00 | .SCREW, PAN HEAD | 2 |
| 98580-04010-00 | .SCREW, PAN HEAD | 4 |
| J10-81129-10-00 | .COVER, BRUSH | 4 |
| J10-81145-10-00 | .SCREW 1 | 2 |
| 92990-06600-00 | .WASHER, PLAIN | 2 |
Page 44
| FIG. 32 | STARTER GENERATOR | |||||
|---|---|---|---|---|---|---|
| REF NO. | PART NUMBER | DESCRIPTION | QTY | REMARKS | ||
| 28 29 30 31 | JN3-H1661-00-00 JN3-H1161-00-00 90179-16889-00 98507-05018-00 | .SPACER .PULLEY .NUT, FLANGE .SCREW | 1 2 1 3 | |||
Page 45
| REF NO. PART NUMBER FIG. 33 ELECTRICAL | DESCRIPTION 1 | QTY REMARKS |
|---|---|---|
| JN6-H1170-00-00 | TENSIONER ASSY | 1 |
| 9582P-08020-00 | BOLT, FLANGE | 2 |
| 90109-08875-00 | BOLT | 1 |
| 90179-08491-00 | NUT, FLANGE | 1 |
| 90101-06478-00 | BOLT, HEX. | 1 |
| 95317-06600-00 | NUT, HEX. | 1 |
| JN6-H1173-00-00 | BELT | 1 |
| 90464-09823-00 | CLAMP | 1 |
| JR7-85650-00-00 | ROTOR ASSY. | 1 |
| JN6-85640-00-00 | T.C.I. UNIT | 1 |
| 95817-06025-00 | BOLT, FLANGE | 2 |
| JN6-82318-00-00 | WIRE, SUB-LEAD | 1 |
| 95307-18600-00 | NUT, HEX. | 1 |
| 90201-18620-00 | WASHER, PLAIN | 1 |
| 90280-04052-00 | KEY, WOODRUFF | 1 |
| JN6-82370-00-00 | PLUG CAP ASSY | 1 |
| JE8-82372-00-00 | SEAL, PLUG CAP | 1 |
| JN6-H1171-00-00 | BRACKET, STARTER GENERATOR | 1 |
| 9582P-08020-00 | BOLT, FLANGE | 2 |
| 95817-12025-00 | BOLT, FLANGE | 2 |
| 95817-06016-00 | BOLT, FLANGE | 3 |
| 90464-40825-00 | CLAMP | 3 |
| 90207-05800-00 | WASHER, FINISH | 1 |
| 90267-489U9-00 | RIVET | 1 |
Page 46
| FIG. 34 | ELECTRICAL 2 | ||||||
|---|---|---|---|---|---|---|---|
| REF | PART NUMBER | DESCRIPTION | QTY | REMARKS | |||
| NO. | |||||||
| 1 | JN3-H2133-00-00 | SCREW, FITTING | 2 | ||||
| 2 | J55-H2136-00-00 | PLATE, BATTERY FITTING | 1 | ||||
| 3 | 92907-06200-00 | WASHER, PLAIN | 2 | ||||
| 4 | 95707-06500-00 | NUT, FLANGE | 2 | ||||
| 5 | JR3-H2115-01-00 | WIRE, PLUS LEAD 1 | 1 | ||||
| 6 | JR3-H2116-00-00 | WIRE, MINUS LEAD 2 | 1 | ||||
| 7 | 90461-08031-00 | CLAMP | 2 | ||||
| 8 | JR3-H2117-00-00 | WIRE, LEAD | 1 | ||||
| 9 | JR6-H2590-00-00 | WIRE HARNESS ASSY. | 1 | WITH FUSE | |||
| 10 | JR3-H1950-00-00 | RELAY ASSY. | 1 | ||||
| 11 | JN6-H2105-00-00 | HARNESS, WIRE | 1 | ||||
| 12 | 90163-06005-00 | SCREW, HEX. TAPPING | 2 | ||||
| 13 | JF2-81910-01-00 | VOLTAGE REGULATOR ASSY. 1 | 1 | ||||
| 14 | 90105-06876-00 | BOLT, FLANGE | 1 | ||||
| 15 | JF7-82817-20-00 | SWITCH, ACCELERATOR STOP | 1 | ||||
| 16 | 97607-05325-00 | SCREW, PAN HEAD W/WASHER | 2 | ||||
| 17 | 90464-31827-00 | CLAMP | 5 | ||||
| 18 | JR1-H3383-01-00 | BUZZER | 1 | ||||
| 19 | JN6-H3386-01-00 | STAY, BUZZER | 1 | ||||
| 20 | * | BATTERY ASSY. | 1 | LM (12 V, BCI group 24, CCA: minimum 400A) | |||
| 21 | 4U8-81950-02-00 | RELAY ASSY. | 1 | ||||
| 22 | JN6-85720-12-00 | OIL LEVEL GAUGE | 1 | ||||
| 23 | 95817-06012-00 | BOLT, FLANGE | 4 | ||||
| 24 | JN6-85724-00-00 | CLAMP, OIL LEVEL | 1 | ||||
| 25 | JN8-82510-02-00 | MAIN SWITCH ASSY. | 1 | ||||
| JN8-82510-09-00 | MAIN SWITCH ASSY., RANDOM KEY | 1 | AP | ||||
| 26 | J44-82511-00-YY | KEY, MAIN SWITCH | 1 | FOR STD. MAIN SWITCH ONLY | |||
Page 47
| FIG. 34 ELECTRICAL 2 |
|---|
| REF NO. PART NUMBER DESCRIPTION QTY REMARKS |
| 27 JN6-83530-00-00 PILOT LAMP A 1 |
| 28 123-83516-21-XX .BULB, (12V-3.4W) 1 29 42X-82151-00-00 FUSE (10A-BLADE) 1 30 JR6-H270X-00-00 SWITCH, HORN COMP. 1 31 9582P-06012-00 BOLT, FLANGE 1 32 95707-06500-00 NUT, FLANGE 1 33 4LR-83371-00-00 HORN 1 |
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