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PARTS CATALOG

2003 G22EY (JU21) U.S.A., CANADA, EUROPE, OTHERS

DECEMBER 2002 1BJU2-100E2

FOREWORD

This Parts Catalogue is related to the parts for the model(s) shown in the frame below. When you are ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers and part names correctly.

  1. Modifications or additions which have been made after issue of the Parts Catalogue will be announced in the Yamaha Parts News. It is advisable that you make necessary corrections to the Parts Catalogue according to the Yamaha Parts News.
    1. Abbreviations The following abbreviations are used in this Parts Catalogue.
    2. “UR”Use specified part number. “UN”Use as many as needed. “AP” Alternate parts. “LM” Local Made (Parts need to be ordered locally) “F#” Frame Number (Applicable machine number)
  2. Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the part name as shown below. EXAMPLE MOTOR ASSY .BRACKET, FRONT .ARMATURE ASSY.
  3. Number of component for assembly The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit.

EXAMPLE:

PART NO. DESCRIPTION Q’TY REMARKS

JU2-H1160-00-00 .FIELD COIL ASSY. 1 JH7-H1872-00-00 .NUT, SPECIAL 4

5. Applicable colors of body panels as well as other relevant information are represented in the “REMARKS” column as shown below.

EXAMPLE:

    1. Applicable Serial No. and Color Code
    2. 1Vehicle (Frame) Serial No. JU2-000101 ~
  1. Note that the illustrations are to be used as a reference for finding part numbers, and not to be used for assembling. When dis-assembling and/or re-assembling, please use the applicable service manual.
  2. The asterisk (*) before a reference number indicates modification items after the first edition.
PART NO. DESCRIPTION Q’TY REMARKS
JU0-K8115-00-00 COWL FRONT 1 Ivory color
JN6-F512M-C0-00 .HUB-CAP, CHROME 4 With clips

CONTENTS

CHASSIS PAGE PAGE Rear Arm / Suspension 5 Optional Light Kit 35
Frame 6 Optional Energy/Hour Gauges 36
Front Suspension / Wheel 7~8 Steering 9~10 Brake 11~12 Brake 2 13
Brake 3 14
Accelerator 15
Transmission 16~17 Rear Axle Mount / Wheel 18
Bumper 19
Body (Front) 20~21 Body 2 (Rear) 22~23 Body Fitting 24
Carrier 25
Seat 26
Electric Motor 27
Controller 1 28
29~30 Battery Charger 31
Optional Hub Caps 32
Optional Windshield 33
Optional Sunroof 34

Page 5

FIG. 2 FRAME

REF

PART NUMBER DESCRIPTION QTY REMARKS

NO.

NOTE "A": When replacing "Frame Comp. JU2-F2501-00-00" you must also replace "Plate Caution 2 JR1-K8298-**-00".

Page 6

FIG. 3 FRONT SUSPENSION / WHEEL

REF

PART NUMBER DESCRIPTION QTY REMARKS

NO.

JU0-F3570-20-00 90381-18001-00 2HR-23526-00-00 90387-12016-00 401-22128-01-00 90105-10890-00

95607-10200-00 95817-12080-00 9561P-12100-00 JU0-F3350-10-00 JU0-F3390-10-00 95807-10065-00 90105-10064-00 91401-25020-00 JU0-F3511-00-00 90381-17067-00 2NL-23517-00-00 JU0-F3512-00-00 90105-10728-00 JU0-F3521-00-00 93102-30083-00 93306-204X0-00 JG5-WF511-00-00 90114-12800-00 90387-241M7-00 93306-005Y3-00 90209-32832-00

Page 7

FRONT LOWER ARM COMP.

2 FITS LS AND RS .BUSHING SOLID

4 FITS LS AND RS .BUSH 1

4 FITS LS AND RS COLLAR 2 COVER, 1 4 BOLT, FLANGE 4 NUT, U-FLANGE 12 BOLT, FLANGE 2 NUT, U-FLANGE 2 CUSHION ASSY. 1 CUSHION ASSY. 2 1 BOLT, FLANGE 2 BOLT, FLANGE 2 PIN, SPLIT 8 KNUCKLE, STEERING LH 1 BUSH, SOLID 4 COVER, THRUST 1 4 ARM, KNUCKLE 2 BOLT, FLANGE 4 KNUCKLE, STEERING RH 1 SEAL, OIL 2 BEARING 2 HUB 2 .BOLT, KNURLED 8 COLLAR 2 BEARING 2 WASHER 2

Page 8

FIG. 4 STEERING

REF

PART NUMBER DESCRIPTION QTY REMARKS

NO.

JU0-F3811-00-00 9581P-08016-00 JN3-F3814-00-00 JU0-F3828-00-00 JN3-F3838-00-00 9290P-12200-00 90185-12061-00 JU0-F3822-00-00 97517-08530-00 JU0-F3400-00-00 JU0-F3844-00-00 JU0-F387J-00-00 JU0-F3183-00-00 JU0-F339Y-00-00 JU0-F387A-00-00 JU0-F582M-00-00 JU0-F2966-00-00 JU0-F3837-00-00 JU0-F3833-00-00 JU0-F1338-00-00 JU0-F3848-00-00 JU0-F5418-00-00 JU0-F387E-00-00 JU0-F387F-00-00 JU0-F387K-00-00 JU0-F387G-00-00 JU0-F3834-00-00

Page 9

COLUMN, STEERING

1 BOLT,FLG. (7-FQA)

4 HOLDER,HANDLE UPPER

2 ROD,STRG. 1 WHEEL,STRG. 1 WASHER PLAIN (7-FQA) 1 NUT,SELF-LOCKING 1 JT.,1 1 BOLT,HEX. HEAD W/WASHER 2 STEERING ASSEMBLY 1 .SEAL 1 .RING 1 .CIRCLIP 1 .BEARING 1 .GEAR PINION 1 .BEARING 1 .HOUSING MAIN 1 1 .ROD, TIE 2 .NUT, 1 2 .CLAMP 2 .BOOT 2 .BRG., INSERT 1 1 .GEAR, RACK 1 .PAD, PRESSURE 1 .SPRING, PRESSURE 1 .COVER, ADJUST 1 .NUT, 2 1

Page 10

FIG. 5 BRAKE

REF

PART NUMBER DESCRIPTION QTY REMARKS

NO.

J46-27250-03-00 90384-14080-00 JU0-27211-01-00 JU0-25671-00-00 90384-05163-00 90387-08014-00 90387-08013-00 97017-06035-00 90179-06387-00 97027-08100-00 95337-08600-00 92907-08200-00 J17-25666-02-00 90384-10162-00 J17-27221-00-00 92907-10600-00 99080-07600-00 90508-14548-00 J17-25672-01-00 J17-27231-03-00 J17-27232-00-00 95317-06700-00 90506-08526-00 J17-25673-00-00 J17-27228-00-00 92907-05600-00 99080-04600-00

Page 11

BRAKE ARM COMP

1 .BUSH, BIMETAL FORMED

2 PEDAL, BRAKE

1 PEDAL, PARKING BRAKE 1 .BUSH, BIMETAL 1 COLLAR 1 COLLAR 1 BOLT, HEX. 1 NUT 1 BOLT, HEX. 1 NUT, HEX. 1 WASHER, PLAIN 1 SECTOR, PARKING BRAKE 1 .BUSH, BIMETAL 1 SEAL, SHAFT 2 WASHER, PLAIN 1 CIRCLIP (E) 1 SPRING, TORSION 1 PAD, PARKING 1 ROD, BRAKE 1 END, ROD 1 1 NUT, HEX. 2 SPRING,TENSION 1 DAMPER, BRAKE 1 PIN, LINK JOINT 1 WASHER, PLAIN 1 CIRCLIP (E) 1

FIG. 5 BRAKE

Page 12

Page 13

Page 14

FIG. 8 ACCELERATOR

REF

PART NUMBER DESCRIPTION QTY REMARKS

NO.

Page 15

FIG. 9 TRANSAXLE 1

REF

PART NUMBER DESCRIPTION QTY REMARKS

NO.

Page 16

Page 17

Page 18

Page 19

Page 20

FIG. 12 BODY

REF

PART NUMBER DESCRIPTION QTY REMARKS

NO.

NOTE “A”: When replacing “Housing Holder JR1-K835G-00-00” you should also replace “Label Warning 8 JN3-K7768-**-00”.

Page 21

Page 22

13 BODY 2

REF

PART NUMBER DESCRIPTION QTY REMARKS

NO.

RIVET, BLIND 2
MAT, MAIN FLOOR 3 1
MAT, MAIN FLOOR 1 1
MAT, MAIN FLOOR 2 1
RIVET 4
RIVET,BLIND 9
PLATE, CAUTION 1 1 SEE NOTE "A"
MAT, BODY SIDE LEFT 1
MAT, BODY SIDE RIGHT 1
RIVET 10

NOTE "A": When replacing "Panel Rear Body JN6-K8142-**-00 or JU0-K8142-**-00" you must also replace “Label Warning 5 JU2-K7765-00-00” and "Plate Caution 1 JN4-K8297-10-00".

Page 23

Page 24

FIG. 15 CARRIER

REF

PART NUMBER DESCRIPTION QTY REMARKS

NO.

1 JF2-K8356-00-00

2 JN6-K8355-00-00

3 J38-78367-00-00 4 90101-06865-00 5 90185-06836-00 6 JN6-K8380-00-00 7 90159-06845-00 8 9299R-06200-00 9 JN3-K8357-00-00 10 JN6-K8358-01-00 11 97707-40625-00 12 90201-044H9-00 13 90502-10013-00 14 90387-046N7-00 15 JU0-K7762-00-00

JU0-K7762-10-00

JU0-K7762-20-00 16 JN6-K8340-00-00 17 90111-08803-00 18 90201-088R9-00 19 90185-08832-00 20 90338-09828-00 21 JN6-W001D-00-00

PAD, BAG SUPPORT BAND PLATE, ANCHOR BOLT, HEX. NUT, SELF LOCKING LOCK ASSY. SCREW, WITH WASHER WASHER, PLAIN HOLDER, 1 HOLDER, 2 SCREW, PAN HEAD WASHER, PLAIN SPRING, CONICAL COLLAR LABEL, WARNING 2

LABEL, WARNING 2 LABEL, WARNING 2 SWEATER BASKET

1 1 1 1 1 2 4 4 1

SEE NOTE "A"

1 2 2 2 2

UR, FOR USA SEE NOTE "A"

1

UR, FOR CAN SEE NOTE "A"

1

UR, FOR EUR SEE NOTE "A"

1 1

NOTE “A”: When replacing “Holder 1 JN3-K8357-00-00” you must also replace “Label Warning 2 JU0-K7762-**-00”.

NOTE “B”: Includes 10, 11, 12, 13, 14

Page 25

Page 26

REF

PART NUMBER DESCRIPTION QTY REMARKS

NO.

Page 27

REF

PART NUMBER DESCRIPTION QTY REMARKS

NO.

Page 28

FIG. 19 ELECTRICAL 1

REF

PART NUMBER DESCRIPTION QTY REMARKS

NO.

JF3-H2136-00-00 JN3-H2133-00-00 90201-068R7-00 95707-06500-00 JU2-H2115-00-00 JR1-H2127-01-00 JR1-H2149-01-00 JR1-H2917-10-00 JU2-H2521-00-00 JU2-H2531-00-00 JU2-H6171-00-00 90465-13152-00 JU2-H6172-00-00 JU2-H7196-00-00 JU2-H2590-00-00 JR1-H2151-00-00 JR1-H1950-00-00 JN6-H2105-00-00 90163-06005-00 JR1-H3383-01-00 JN6-H3386-01-00 JR1-H6181-02-00 JU2-H1215-00-00 JU2-H1216-00-00 JF7-82817-20-00 97607-05325-00 90464-31827-00

Page 29

PLATE, BATTERY

3 SCREW, FITTING

6 WASHER, PLAIN

6 NUT, FLANGE 6 WIRE, PLUS LEAD 1 WIRE, LEAD 2 4 WIRE, LEAD 3 1 SWITCH, F/R CONTROL 1 WIRE, LEAD 1 WIRE, LEAD 1 WIRE, LEAD 1 1 CLAMP 3 WIRE, LEAD 2 1 TUBE, 1 1 WIRE HARNESS 1 .FUSE 1 (3A-BL) RELAY ASSY. 1 HARNESS,WIRE 1 SCREW, HEX. 2 BUZZER 1 STAY, BUZZER 1 RECEPTACLE 1 WIRE, LEAD 1 1 WIRE, LEAD 2 1 SWITCH, ACCELERATOR STOP 1 SCREW, PAN HEAD W/WASHER 2 CLAMP 4

Page 30

FIG. 20 BATTERY CHARGER

REF

PART NUMBER DESCRIPTION QTY REMARKS

NO.

SCR481717
1 MAC-SCR48-17-17 CHARGER (JR1-H2107-03)
1
BA1650
MAC-BA165-00-20 CHARGER (JR1-H2107-20)
1
1
WP14081
3 MAC-WP140-81-00 .CASE MAIN 1
WP11438-1
.AC CORD ASSY 1
EXPORT LM
AC CORD ASSY 1
M366
5 MAC-M3660-00-00 .AC STRAIN RELIEF 1
M14061
6 MAC-M1406-10-00 .CIRCUIT BREAKER, 15A AC 1
CDC1023
7 MAC-CDC10-23-00 .DC CORD ASSY 1
M14098
8 MAC-M1409-80-00 .DC PLUG SET 1
M6680
9 MAC-M6680-00-00 .DC STRAIN RELIEF 1

WP14106-2

2 MAC-WP141-06-20 .CASE COVER

WP15477-0
10 MAC-WP154-77-00 .DC FUSE ASSY 1
M15461
11 MAC-M1546-10-00 .TIE, CABLE STRAP 1
CNM0480S1F17
.CONTROL CIRCUIT 1
M14065
13 MAC-M1406-50-00 .RELAY 1
120V TX14110V
14 MAC-TX141-10-V0 .POWER TRANSFORMER 1
TX14170V
POWER TRANSFORMER 1
WP14108-1A
15 MAC-TX141-10-V1 .TX RAIL 2
WP12009-2
16 MAC-WP120-09-20 .HEAT SINK 2
WP13552
17 MAC-WP135-52-L0 .SHUNT 1
M3998
18 MAC-M3998-00-00 .RECTIFIER, SCR 2
M13049
19 MAC-M1304-90-00 .SWITCH, AC VOLTAGE 1
WP13976
20 MAC-WP139-76-00 .RESISTOR ASSY 1
M14220
21 MAC-M1422-00-00 .HANDLE 1
M12026
22 MAC-M1202-60-00 .BUMPER 1
120V WP12236-5
23 MAC-WP122-36-50 .VARISTOR ASSY 1
WP14018-4
VARISTOR ASSY 1
Page 31

Page 32

Page 33

Page 34

Page 35

Page 36

CONTENTS

PAGE Rear Arm / Suspension 5 Optional Light Kit 35
Frame 6 Optional Energy/Hour Gauges 36
Front Suspension / Wheel 7~8 Steering 9~10 Brake 11~12 Brake 2 13
Brake 3 14
Accelerator 15
Transmission 16~17 Rear Axle Mount / Wheel 18
Bumper 19
Body (Front) 20~21 Body 2 (Rear) 22~23 Body Fitting 24
Carrier 25
Seat 26
Electric Motor 27
Controller 1 28
29~30 Battery Charger 31
Optional Hub Caps 32
Optional Windshield 33
Optional Sunroof 34
FIG. 1 REAR ARM / SUSPENSION
REF NO. PART NUMBER DESCRIPTION QTY REMARKS
1 JU2-F2110-00-00 REAR ARM COMP. 1
2 JN6-F2123-01-00 BUSHING, 1 1
3 90105-13864-00 BOLT, FLANGE 1
4 90179-13878-00 NUT 1
5 9751P-10620-00 BOLT, HEX. HEAD W/WASHER 2
6 JN6-F2172-00-00 ROD, CONNECTING 2 1
7 JN6-F2124-00-00 .BUSHING, 2 2
8 95817-12065-00 BOLT, FLANGE 2
9 95617-12200-00 NUT, U-FLANGE 2
10 90201-12426-00 WASHER, PLAIN 2
11 JN4-F2210-00-00 SHOCK ABSORBER 2
12 95807-10055-00 BOLT, FLANGE 4
13 95607-10200-00 NUT, U-FLANGE 4
1 JU2-F2501-00-00 FRAME COMP. 1
2 JU0-F254R-00-00 SUPPORT, BODY MOUNT UPPR. 1
3 95817-08016-00 BOLT, FLANGE 2
4 JU2-F2554-01-00 BASE, BATTERY 1
5 90105-10881-00 BOLT, FLANGE 4
6 90201-11800-00 WASHER, PLATE 4
7 JU2-F252M-00-00 BRKT, 3 1
8 90163-06005-00 SCREW, HEX TAPPING 5
9 JR1-K8298-10-00 PLATE, CAUTION 2 1 UR, USA SEE NOTE "A"
JR1-K8298-20-00 PLATE, CAUTION 2 1 UR, CAN, EUR SEE NOTE "A"
FIG. 3 FRONT SUSPENSION / WHEEL
REF NO. PART NUMBER DESCRIPTION QTY REMARKS
28 29 30 95607-14100-00 JN6-F5118-00-00 JN6-F5100-00-00 NUT,U FLANGE COVER, HUB DUST WHEEL ASSY. 2 2 2
31 32 90179-12262-00 2NL-23448-00-00 NUT SPACER 8 2
FIG. 4 STEERING
REF NO. PART NUMBER DESCRIPTION QTY REMARKS
28 29 30 31 32 JU0-F3841-00-00 95607-12200-00 91401-25020-00 90105-10810-00 5FU-F5384-00-00 JT., UNIVERSAL NUT. U FLANGE PIN. SPLIT BOLT, FLG. WASHER 2 2 2 4 1
REF NO. PART NUMBER DESCRIPTION QTY REMARKS
28 90387-12009-00 BUSH 3
29 90508-32015-00 SPRING, TORSION 1
30 92907-08200-00 PLATE 2
31 JN3-F7245-00-00 PAD, BRAKE PEDAL 1
32 90508-40007-00 SPRING,TORSION 1
33 90101-10884-00 BOLT, HEX. 1
34 95607-10200-00 NUT, U-FLANGE 1
35 J55-2252M-00-00 BRACKET, 3 1
36 J17-27246-00-00 NAIL, BRAKE 1
37 90105-08878-00 BOLT, FLANGE 2
38 J17-25673-00-00 DAMPER, BRAKE 1
39 90387-107F8-00 COLLAR 1
40 JN6-F5685-00-00 ROD 1
41 93210-14104-00 O-RING 2
42 91701-10022-00 PIN 1
43 91490-30020-00 PIN, SPLIT 1
44 JN6-F5681-00-00 EQUALIZER, BRAKE 1
45 90249-14129-00 PIN 1
46 90179-08894-00 NUT 1
47 95317-08700-00 NUT, HEX. 1
48 JU0-F6341-00-00 WIRE, BRAKE 1 1
49 JU0-F6351-00-00 WIRE, BRAKE 2 1
50 99001-09600-00 CIRCLIP (E) 4
51 91701-08018-00 PIN 2
52 91701-08026-00 PIN 2
53 91490-25020-00 PIN,SPLIT 4
FIG. 6 BRAKE 2
REF NO. PART NUMBER DESCRIPTION QTY REMARKS
1 JN6-F7280-03-00 BACKING PLATE, (RH) 1 (FOR RIGHT WHEEL ONLY)
2 JN6-F5331-01-00 .SHOE, BRAKE SET 1 (FOR ONE WHEEL)
3 JG5-F819G-00-00 .REPAIR PARTS KIT 1
4 JG5-F7286-00-00 .COVER, DUST 1
5 JN6-F722F-00-00 .LEVER ADJUSTER, (RH) 1
FIG. 7 BRAKE 3
REF NO. PART NUMBER DESCRIPTION QTY REMARKS
1 JN6-F7290-03-00 BACKING PLATE, (LH) 1 (FOR LEFT WHEEL ONLY)
2 JN6-F5331-01-00 .SHOE, BRAKE SET 1 (FOR ONE WHEEL)
3 JG5-F819G-00-00 .REPAIR PARTS KIT 1
4 JG5-F7286-00-00 .COVER, DUST 1
5 JN6-F722E-00-00 .LEVER ADJUSTER, (LH) 1
JN6-F7874-01-00 BRKT., PEDAL ACCELERATOR 1
J17-27853-01-00 SHAFT, PEDAL 1 1
J22-27872-00-00 ARM, ACCELERATOR PEDAL 1
91609-60028-00 PIN, SPRING 1
JF3-27871-00-00 PEDAL, ACCELERATOR 1
90381-06033-00 BUSH, SOLID 1
J14-27815-00-00 LEVER, CRANK PEDAL 1
92907-06600-00 WASHER, PLAIN 1
91490-20015-00 PIN, SPLIT 1
95817-06025-00 BOLT, FLANGE 1
90106-08806-00 BOLT, RD. HEX 1
95707-08500-00 NUT, FLANGE 1
91609-35028-00 PIN, SPRING 1
90384-14080-00 BUSH, BIMETAL FORMED 2
93210-14104-00 O-RING 4
90105-08878-00 BOLT, HEX. H 3
90506-26282-00 SPRING, TENSION 1
95817-06025-00 BOLT, FLANGE 1
95707-06500-00 NUT, FLANGE 1
90387-068T4-00 COLLAR 1
JR1-G6300-04-00 TRANSAXLE ASSEMBLY 1
JR1-G6310-00-00 .CASE ASSY. 1
93420-50804-00 .CIRCLIP 3
93210-478B8-00 .RING 3
93306-303Y6-00 .BEARING 2
JN6-G6410-00-00 .DIFFERENTIAL ASSY. 1
93306-203X1-00 .BEARING 1
93306-005Y1-00 .BEARING 1
JH7-G3396-00-00 .PLUG, BLIND 2
93306-007Y0-00 .BEARING 2
93210-148B9-00 .O-RING 2
91490-25030-00 .PIN, SPLIT 2
90101-10854-00 .BOLT, HEX. 4
90170-10840-00 .NUT, HEX. 4
90105-10840-00 .BOLT, FLANGE 4
JN3-G6432-00-00 .STOPPER 1
90101-08856-00 .BOLT, HEX. 10
JR1-G6312-10-00 .CASE, TRANSMISSION 2 1
JH7-G6321-00-00 .SHAFT, INPUT 1
JR1-G6350-00-00 .COUNTER GEAR ASSY. 1
JH7-G6421-00-00 .GEAR, RING 1
93101-24822-00 .SEAL, OIL 2
JR1-G6512-00-00 .SHAFT, RR. AXLE, RIGHT 2 1
JR1-G6511-00-00 .SHAFT, RR. AXLE, LEFT 1 1
93420-44805-00 .CIRCLIP 4
93306-004X5-00 .BEARING 2
FIG. 9 TRANSAXLE 1
REF NO. PART NUMBER DESCRIPTION QTY REMARKS
27 28 29 30 31 32 33 34 35 JN3-G6514-00-00 90114-12804-00 90185-16833-00 JH7-G5619-00-00 90101-08855-00 90170-08841-00 JN6-F5118-00-00 ACC-YAMAB-ON-D5 ACC-QUICK-GS-KT .HUB, RR. AXLE ..BOLT, KNURLED .NUT, SELF-LOCKING .CAP .BOLT, HEX. .NUT, HEX. .COVER, HUB DUST YAMABOND #5 SEALANT 2 8 2 1 8 8 2 1 1
FIG. 10 REAR AXLE MOUNT / WHEEL
REF NO. PART NUMBER DESCRIPTION QTY REMARKS
1 2 3 4 5 JN6-F5100-11-00 90179-12262-00 J55-G6521-10-00 JN6-F5118-00-00 9751P-10620-00 WHEEL ASSY. NUT DRUM COVER, HUB DUST BOLT, HEX HEAD W/WASHER (7-FQA) 2 8 2 2 8

FIG. 11 BUMPER

REF NO. PART NUMBER DESCRIPTION QTY REMARKS
1 JN3-K7510-02-00 FRONT BUMPER COMP. 1
2 JU0-K8164-00-00 STAY, FR. BUMPER 1 2
3 90105-06876-00 BOLT, FLANGE 8
4 9581P-08012-00 BOLT, FLANGE 2
5 JN3-K8174-00-00 STAY, RR. BUMPER 1 2
6 JN6-K7540-00-00 REAR BUMPER COMP. 1
7 90105-10881-00 BOLT, FLANGE 2
FIG. 12 BODY
REF NO. PART NUMBER DESCRIPTION QTY REMARKS
1 JU0-K8115-00-00 COWL, FRONT 1 IVORY
JU0-K8115-30-00 COWL, FRONT 1 BURGUNDY
JU0-K8115-50-00 COWL, FRONT 1 HUNTER GRN
JU0-K8115-60-00 COWL, FRONT 1 CANDY APPLE RED METALLIC
JU0-K8115-70-00 COWL, FRONT 1 BRILLIANT BLUE METALLIC
2 JN3-K818E-00-00 CAP, PROTECTOR 2 W/O SUNTOP
3 JU0-F4161-00-00 EMBLEM, 1 1
4 JU0-K7573-00-00 NUT, SPECIAL 2
5 JU0-F2567-00-00 CLIP, FRONT COWL 1
6 JF2-K811V-00-00 PROTECTOR, 1 1
7 JU0-K8261-00-00 PLATE, BODY PROTECTOR 1 2
8 90201-06829-00 WASHER, PLAIN 10
9 JF2-K8262-01-00 PLATE, BODY PROTECTOR 2 1
10 JF2-K8263-01-00 PLATE, BODY PROTECTOR 3 1
11 90185-06836-00 NUT, SELF-LOCKING 10
12 JN6-K8264-00-00 PLATE, BODY PROTECTOR 4 1
13 95607-06200-00 NUT, U-FLANGE 4
14 JN6-K8265-00-00 PLATE, BODY PROTECTOR 5 1
15 JN3-K8273-00-00 COVER, HOLE 1 1
16 JF2-K8114-02-00 PANEL, FRONT 1
17 90269-08069-00 RIVET 3
18 JN3-K815G-00-00 SEAL, FRONT STORAGE 1
19 JN3-K7768-00-00 LABEL, WARNING 8 1 UR, FOR USA SEE NOTE "A"
JN3-K7768-10-00 LABEL, WARNING 8 1 UR, FOR CAN SEE NOTE "A"
JN3-K7768-20-00 LABEL, WARNING 8 1 UR, FOR EUR SEE NOTE "A"
20 JN6-K835E-00-00 HOLDER, BEVERAGE 1
21 JR1-K835G-00-00 HOUSING, HOLDER 1
22 97707-60130-00 SCREW, PAN HEAD 6
23 JN6-K8182-00-00 PLATE, 2 1
24 90267-63047-00 RIVET, BLIND 2
FIG. 13 BODY 2
REF NO. PART NUMBER DESCRIPTION QTY REMARKS
IVORY SEE NOTE "A"
1 JN6-K8142-02-00 PANEL, REAR BODY 1
BURGUNDY SEE NOTE "A"
JU0-K8142-32-00 PANEL, REAR BODY 1
HUNTER GREEN SEE NOTE "A"
JU0-K8142-52-00 PANEL, REAR BODY 1
CANDY APPLE RED METALLIC SEE NOTE "A"
JU0-K8142-62-00 PANEL, REAR BODY 1
BRILLIANT BLUE METALLIC SEE NOTE "A"
JU0-K8142-72-00 PANEL, REAR BODY 1
2 90110-06837-00 BOLT, HEX. SOCKET 2
3 90201-068H0-00 WASHER, PLAIN 2
4 90183-06811-00 NUT, SPRING 2
5 JN3-K8363-00-00 PROTECTOR 2
6 JR1-K8139-00-00 CAP, END 1
7 JN4-K827A-00-00 GUIDE, 1 1
8 90267-60840-00 RIVET, BLIND 3
9 JU2-K7765-00-00 LABEL, WARNING 5 1 SEE NOTE "A"
10 JN3-K8425-00-00 SEAL, SEAT 2
11 JN3-K842A-00-00 SEAL, SEAT 2 2
12 90338-05834-00 PLUG 20
13 90338-25836-00 PLUG 1
14 JN6-K824E-00-00 TRIM, REAR BODY 1 1
15 JF2-K8237-00-00 COVER, REAR FLOOR 1
16 90269-08813-00 RIVET 7
17 90101-06876-00 BOLT, HEX. W/WASHER 2
18 90201-068G7-00 WASHER, PLAIN 4
19 90185-06836-00 NUT, SELF-LOCK 2
20 JU0-K8151-00-00 PANEL, INSPECTION LID OUTER 1

FIG. 14 BODY FITTING

REF NO. PART NUMBER DESCRIPTION QTY REMARKS
1 JN6-K8271-00-00 SERVICE LID, PEDAL 1
2 JU0-K818A-00-00 PROTECTOR, SIDE PLATE 1 1
3 JU0-K818B-00-00 PROTECTOR, SIDE PLATE 2 1
4 JF2-K8215-10-00 PLATE, SIDE TRIM 1
5 JF2-K821F-10-00 PLATE, SIDE TRIM 1
6 90338-05829-00 PLUG 4
7 90267-48831-00 RIVET, BLIND 8
8 90267-48154-00 RIVET, BLIND 6
9 90267-48086-00 RIVET, BLIND 4
10 JF2-K8191-00-00 PANEL, REAR FENDER 1 1
11 JF2-K8192-00-00 PANEL, REAR FENDER 2 1
12 JF2-K8187-00-00 FLAP, FRONT FENDER LEFT 1
13 JF2-K8189-00-00 FLAP, FRONT FENDER RIGHT 1
BOLT, HEX. SOCKET BUTTON 4
WASHER, PLAIN 8
NUT, SELF-LOCKING 2
PLUG 2
SCORECARD HOLDER KIT 1 SEE NOTE "B"
REF NO. PART NUMBER FIG. 16 SEAT DESCRIPTION QTY REMARKS
JN6-K8401-10-00 CUSHION SEAT 1
JN6-K8404-10-00 .COVER, SEAT 2 1
JF2-K8427-00-00 HINGE, SEAT FEMALE 2
90105-06903-00 BOLT, FLANGE 4
JN3-K8426-01-00 HINGE, SEAT MALE 2
90111-06810-00 BOLT, HEX. SOCKET BUTTON 4
90204-06870-00 WASHER, SPRG. 4
JN6-K8361-00-00 ARM REST 1 1
JU0-K8362-00-00 ARMREST 2 1
90167-04815-00 SCREW, P/H TAPPING 4
9560P-08200-00 NUT, U-FLANGE 12
JN6-K8121-00-00 REINFORCEMENT 1 2
JN6-K8122-01-00 REINFORCEMENT 2 2
JN3-K8402-00-00 BACK, SEAT SUB. 2
JN3-K841G-09-00 .COVER, SEAT BACK 2 1
JN3-K8413-00-00 COVER, SEAT BACK 2
90119-08820-00 BOLT, HEX. W/WASHER 4
90201-098J4-00 WASHER, PLAIN 4
95895-06025-00 BOLT, FLANGE 4
90201-068G0-00 WASHER, PLAIN 4
90201-068G6-00 WASHER, PLAIN 4
JU0-K8423-00-00 SUPPORT, SEAT BACK 1
JN3-K842H-00-00 RETAINER, SEAT 2
90105-08871-00 BOLT, FLANGE 4

FIG. 17 ELECTRIC MOTOR

JU2-H1890-00-00 MOTOR ASSY. 1
JH7-H183J-00-00 .BRACKET, FRONT 1
JU2-H1850-00-00 .ARMATURE ASSY 1
JU2-H1160-00-00 .FIELD COIL ASSY 1
JH7-H1872-00-00 .NUT, SPECIAL 4
JR1-H1843-00-00 .WASHER, 1 2
JU2-H1840-00-00 .BRUSH HOLDER ASSY. 1
JU2-H1801-00-00 .BRUSH SET 1
JU2-H1617-00-00 .SPRG., BRUSH 1
JH7-H1848-00-00 .SCREW, BRUSH HOLDER 2
JG6-H1824-00-00 .WASHER 2 2
JH7-H1856-10-00 .RETAINER 1
JU2-H185B-00-00 .BEARING 1 1
JU2-H1822-00-00 .BRACKET, ELECTRIC 1
JU2-H1670-00-00 .PICK-UP ASSY 1
JR1-H1828-00-00 .BOLT 2 4
JH7-H1846-00-00 .SCREW, 1 2
90101-06857-00 BOLT 3
90215-06811-00 WASHER, TONGUED 3
90201-068E2-00 WASHER, PLATE 2
JH7-H1829-00-00 GROMMET 1

FIG. 18 CONTROLLER 1

JR1-85885-00-00 THROTTLE SENSOR ASSY. 1
95607-05316-00 SCREW, PAN HEAD W/WASHER 3
JF3-2625H-00-00 ARM, THROTTLE 1
JF3-27825-00-00 SPRING, RETURN 1
JU2-F7241-00-00 ROD, JOINT 1
92907-06100-00 WASHER, SPRING 1
95307-06600-00 NUT, HEX. 1
JF3-27981-00-00 BRACKET, THROTTLE 1
JF3-27813-00-00 PIN, PEDAL CRANK 1
99001-04600-00 CIRCLIP (E) 2
JN4-F7486-00-00 COVER, 1 1
JF3-27487-00-00 COVER, 2 1
97507-05616-00 BOLT, HEX. HEAD W/WASHER 6
95307-08700-00 NUT, HEX. 2
JF3-27445-00-00 PLATE 1 1
JU2-H6510-00-00 CONTROL UNIT 1
JR1-H2727-00-00 SWITCH, TOW / STORAGE 1
97507-06620-00 BOLT, HEX. HEAD W/WASHER 3
JU2-H332G-00-00 BOLT, SPECIAL 1 3
JU2-H2534-00-00 WASHER, LOCK 4
JU2-H332H-00-00 BOLT, SPECIAL 1
JU2-H2558-00-00 WASHER 4
JR1-H215D-00-00 SEAL MCU, CANNON PLUG 1
FIG. 19 ELECTRICAL 1
REF NO. PART NUMBER DESCRIPTION QTY REMARKS
28 JG6-H1872-00-00 NUT, SPECIAL 4
29 JU2-H6527-00-00 WIRE, 7 1
30 JU2-H6521-00-00 WIRE, 1 1
31 90464-25826-00 CLAMP 3
32 JR1-H2210-20-00 BATTERY ASSY 6 8 V x 6, BCI GROUP GC-2H, USE LOCAL MFR.
JR1-H2110-C0-00 BATTERY ASSY 6 8 V x 6, BCI GROUP GC-2H, USE LOCAL MFR.
33 JR1-82510-02-00 MAIN SWITCH ASSY. 1
JR1-82510-09-00 MAIN SWITCH ASSY. RANDOM KEY 1 AP
34 J44-82511-00-YY .KEY, MAIN SWITCH 1 FOR STD MAIN SWITCH ONLY
FIG. 21 OPTIONAL HUB CAPS
REF NO. PART NUMBER DESCRIPTION QTY REMARKS
1 JN6-F512M-C0-00 HUB-CAP, CHROME 4 Comes with clips
2 JN6-F512M-SM-00 HUB-CAP, BRUSHED ALUMINUM 4 Comes with clips
3 JG5-F512N-00-00 .CLIP, HUB CAP 3
FIG. 22 OPTIONAL WINDSHIELD
REF NO. PART NUMBER DESCRIPTION QTY REMARKS
1 JU0-K7200-00-00 WINDSHIELD ASSY., SOLID (CLEAR) 1 UR, AP
JU0-K7200-10-00 WINDSHIELD ASSY., SOLID (TINTED) 1 UR, AP
2 JU0-K838C-00-00 .HOLDER SHIELD 2
3 JU0-K722A-01-00 .FASTENER, 2 3
4 JU0-K7200-20-00 WINDSHIELD ASSY., HINGED (CLEAR) 1 UR, AP
JU0-K7200-30-00 WINDSHIELD ASSY., HINGED (TINTED) 1 UR, AP
5 JU0-K722E-00-00 .SLIDE LATCH 2
6 JN3-K7238-00-00 .DAMPER, WINDSHIELD 6
7 JU0-K838A-00-00 .RETAINER 1 2
8 JU0-K7222-00-00 .BRACKET, W/S 3

FIG. 23 OPTIONAL SUN ROOF

REF NO. PART NUMBER DESCRIPTION QTY REMARKS
1 JU0-K8310-00-00 SUN ROOF ASSY 1
2 JU0-K8314-00-00 .COVER, SUNROOF 1
3 JU0-K8312-01-00 .SUPPORT, ROOF 1 1
4 JU0-K8313-01-00 .SUPPORT, ROOF 2 2
5 JU0-K8388-00-00 .BOLT, ROOF 1 8
6 90201-088T2-00 .WASHER, PLAIN 16
7 JU0-K8398-00-00 .NUT, ROOF 1 8
8 90101-22864-00 .BOLT, HEX. 4
9 90201-088J3-00 .WASHER, PLAIN 8
10 90185-12835-00 .NUT, SELF LOCKING 4
11 90201-088J4-00 .WASHER, PLAIN 2
12 90176-08801-00 .NUT, CAP 2
13 JU0-K834A-00-00 REINF., HOLDER 2
14 90201-11800-00 WASHER, PLATE 2
15 JN3-K832F-00-00 GROMMET, ROOF 2
FIG. 24 OPTIONAL LIGHT KIT
REF NO. PART NUMBER DESCRIPTION QTY REMARKS
1 JR1-H430A-20-00 HEAD LIGHT UNIT COMP. 1
2 3 4 5 6 JN3-H4303-20-00 JN3-H3976-20-00 9E212-10401-00 JR1-H4159-00-00 JN3-H4700-00-00 .HEAD LIGHT UNIT ASSY. .SWITCH, HANDLE 1 .TERMINAL, WIRE .CORD, HEAD LIGHT .TAIL LIGHT ASSY 1 1 2 1 2 INCLUDES RH/LH HEADLIGHTS
7 8 JN3-H4718-00-00 90464-40800-00 .GROMMET,TAIL LAMP .CLAMP 2 20
9 JR1-H4149-00-00 .WIRE LEAD 2 1
10 JR1-H1910-00-00 .VOLTAGE REGULATOR 1
FIG. 25 OPTIONAL ENERGY / HOUR GAUGES
REF NO. PART NUMBER DESCRIPTION QTY REMARKS
1 JR1-H351C-10-00 BATTERY ENERGY METER 1 SEE NOTE "A"
2 JN6-H351C-00-00 HOUR METER 1 SEE NOTE "A"
NOTE "A": Includes mounting screws and terminal connectors.

CHASSIS PAGE