PARTS CATALOG
2001 G21AW
2002 G21AX (JR61) U.S.A., CANADA, EUROPE, OTHERS
APRIL 2001 12JR6-100E1
FOREWARD
This Parts Catalogue is related to the parts for the model(s) shown in the frame below. When you are ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers and part names correctly.
- Modifications or additions which have been made after issue of the Parts Catalogue will be announced in the Yamaha Parts News. it is advisable that you make necessary corrections to the Parts Catalogue according to the Yamaha Parts News.
- AbbreviationsThe following abbreviations are used in this Parts Catalogue.
- Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the part name as shown below. EXAMPLE
- CARBURETOR ASSY .JET, PILOT .NOZZLE, MAIN
- Number of component for assemblyThe numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit.
| “UR” | Use specified part number. |
| “UN” | Use as many as needed. |
| “AP” | Alternate parts. |
| “LM” | Local Made (Parts need to be ordered locally) |
| “F#” | Frame Number (Applicable machine number) |
EXAMPLE
PART NO. DESCRIPTION Q’TY REMARKS
2F5-83310-60 FRONT FLASHER LIGHT ASSY 2 115-83311-60 .BULB (6V-18W) 1
5. Applicable colors of graphics are represented in the “REMARKS” as shown below.
| PART NO. | DESCRIPTION | Q’TY | REMARKS |
|---|---|---|---|
| 2N4-24110-00-X5 | FUEL TANK COMP. | 1 | MAXIM RED |
| 3J1-24240-10 | .GRAPHIC, FUEL TANK | 1 | for MXR |
- Applicable Serial No. and Color Code
- � Frame Serial No. JR6-000101 ~ � Engine Serial No. JR6-000101 ~
- Note that the illustrations are for reference in finding parts numbers, not to be used for assembling. When assembling, please use the applicable service manual.
- The asterisk (*) before a reference number indicates modification items after the first edition.
| ENGINE | PAGE |
| Engine Assembly | 5 |
| Cylinder Head | 6 |
| Crankshaft / Piston | 7 |
| Camshaft / Valve | 8 |
| Air Shroud / Fan | 9 |
| Intake | 10 |
| Carburetor | 11 |
| Exhaust | 12 |
| Crankcase | 13 |
| CHASSIS | |
| Engine Mount | 14 |
| Rear Arm / Suspension | 15 |
| Frame | 16 |
| Front Suspension / Wheel | 17 ~ 18 |
| Steering | 19 ~ 20 |
| Fuel Tank | 21 |
| Brake | 22 ~ 24 |
| Brake 2 | 25 |
| Brake 3 | 26 |
| Accelerator | 27 |
| Governor | 28 |
| Primary Clutch | 29 |
| Secondary Sheave | 30 |
| CONTENTS | |
|---|---|
| PAGE | |
| Transmission | 31 ~ 33 |
| Rear Axle Mount / Wheel | 34 |
| Shifter / Cables | 35 |
| Bumper | 36 |
| Body (Front) | 37 ~ 38 |
| Body 2 (Rear) | 39 |
| Body Fitting | 40 |
| Carrier | 41 ~ 42 |
| Seat | 43 |
| Starter Generator | 44 ~ 45 |
| Electrical 1 | 46 |
| Electrical 2 | 47 ~ 48 |
| FIG. 1 | ENGINE ASSEMBLY | |||||
|---|---|---|---|---|---|---|
| REF NO. | PART NUMBER | DESCRIPTION | QTY | REMARKS | ||
| 1 | JR6-19001-00-00 | ENGINE ASSEMBLY | 1 | |||
Page 5
FIG. 2 CYLINDER HEAD
| REF | PART NUMBER | DESCRIPTION | QTY | REMARKS |
| NO. | ||||
| 1 | JR7-11111-01-00 | HEAD, CYLINDER | 1 | |
| 2 | JN6-11133-10-00 | .GUIDE, VALVE | 2 | |
| 3 | JR7-11181-00-00 | GASKET, CYLINDER HEAD | 1 | |
| 4 | 95817-10070-00 | BOLT, FLANGE | 4 | |
| 5 | 99530-14016-00 | PIN, DOWEL A | 2 | |
| 6 | 95617-08618-00 | BOLT, STUD | 2 | |
| 7 | NGK-BPR2E-S0-00 | PLUG, SPARK | 1 | STD, U.S. |
| 94702-00348 | PLUG, SPARK | 1 | STD, EUROPE | |
| NGK-BPR4E-S0-00 | PLUG, SPARK | 1 | AP, U.S. | |
| 94702-00343 | PLUG, SPARK | 1 | AP, EUROPE | |
| 8 | JN6-11191-01-00 | COVER, CYLINDER | 1 | |
| 9 | JN6-11116-00-00 | .JOINT, BREATHER | 1 | |
| 10 | JN6-11168-00-00 | COVER, BREATHER | 1 | |
| 11 | JN6-11169-00-00 | GASKET, BREATHER | 1 | |
| 12 | JN6-11193-00-00 | GASKET, HEAD COVER | 1 | |
| 13 | 95817-06030-00 | BOLT, FLANGE | 4 | |
| 14 | JN6-E1166-00-00 | PIPE, BREATHER | 1 | |
| 15 | 95617-08710-00 | BOLT, STUD | 2 | |
| 16 | JR7-11163-00-00 | ELEMENT | 1 | |
| 17 | 90467-13847-00 | CLAMP | 2 |
Page 6
FIG. 3 CRANKSHAFT / PISTON
| REF | PART NUMBER | DESCRIPTION | QTY | REMARKS |
| NO. | ||||
| 1 | JN6-11400-00-00 | CRANK ASSY. | 1 | |
| 2 | JR7-11631-00-00 | PISTON, (STD) | 1 | STD |
| JR7-11635-00-00 | PISTON, (0.25mm O/S) | 1 | AP | |
| JR7-11636-00-00 | PISTON (0.50mm O/S) | 1 | AP | |
| 3 | JR7-11610-00-00 | PISTON RING SET, STD. | 1 | STD |
| JR7-11610-10-00 | PISTON RING SET, (0.25mm O/S) | 1 | AP | |
| JR7-11610-20-00 | PISTON RING SET, (0.50mm O/S) | 1 | AP | |
| 4 | 447-11633-00-00 | PIN, PISTON | 1 | |
| 5 | 93450-21053-00 | CIRCLIP | 2 | |
| 6 | JN6-11650-00-00 | CONNECTING ROD ASSY | 1 | |
| 7 | JN6-11654-00-00 | .BOLT, CONNECTING ROD | 2 | |
| 8 | JN6-11454-00-00 | WEIGHT, 1 | 1 | |
| 9 | 95317-18600-00 | NUT, HEX. | 1 | |
| 10 | 90201-18620-00 | WASHER, PLAIN | 1 | |
| 11 | 90280-04052-00 | KEY, WOODRUFF | 1 |
Page 7
FIG. 4 CAMSHAFT / VALVE
| REF | PART NUMBER | DESCRIPTION | QTY | REMARKS |
| NO. | ||||
| 1 | JRH-12171-00-00 | SHAFT, CAM 1 | 1 | |
| 2 | JN6-12111-01-00 | VALVE, INTAKE | 1 | |
| 3 | JRH-12121-00-00 | VALVE, EXHAUST | 1 | |
| 4 | JN6-12153-00-00 | LIFTER, VALVE | 2 | |
| 5 | 90501-264A9-00 | SPRING, COMPRESSION | 2 | |
| 6 | J38-12117-01-00 | RETAINER, VALVE SPRING | 2 | |
| 7 | J38-12118-00-00 | LOCK, VALVE SPRING | 2 | |
| 8 | JN6-12151-00-00 | ARM, VALVE ROCKER | 2 | |
| 9 | 22F-12159-00-00 | SCREW, VALVE | 2 | |
| 10 | 90170-05302-00 | NUT, HEX. | 2 | |
| 11 | J38-12156-00-00 | SHAFT, ROCKER | 1 | |
| 12 | JR7-12154-00-00 | ROD, VALVE PUSH | 2 | |
| 13 | 5H0-12119-00-00 | SEAL, VALVE STEM | 1 |
Page 8
FIG. 5 AIR SHROUD / FAN
| REF | PART NUMBER | DESCRIPTION | QTY | REMARKS |
| NO. | ||||
| 1 | JN6-12621-00-00 | CASE, FAN 1 | 1 | |
| 2 | 95817-06020-00 | BOLT, FLANGE | 5 | |
| 3 | JN6-12616-00-00 | COVER, FAN CASE | 1 | |
| 4 | 97707-60520-00 | SCREW, PAN HEAD | 3 | |
| 5 | JN6-12651-00-00 | AIR SHROUD, CYLINDER 1 | 1 | |
| 6 | JR7-12658-00-00 | DAMPER, AIR SHROUD 1 | 1 | |
| 7 | JN6-12652-00-00 | AIR SHROUD, CYLINDER 2 | 1 | |
| 8 | 95817-06020-00 | BOLT, FLANGE | 2 | |
| 9 | JR3-2179V-03-00 | PLATE, EPA / CALIF. | 1 | UR, U.S. MODEL |
| 10 | JN6-E2691-00-00 | DUCT, 1 | 1 | |
| 11 | 90269-08813-00 | RIVET | 2 |
Page 9
| FIG. 6 | INTAKE | |||
|---|---|---|---|---|
| REF | PART NUMBER | DESCRIPTION | QTY | REMARKS |
| NO. | ||||
| JN6-13595-00-00 | JOINT | 1 |
| 90179-08491-00 | NUT, FLANGE | 2 |
| JN6-13567-00-00 | GASKET | 3 |
| 90119-06819-00 | BOLT, HEX HEAD W/WASHER | 2 |
| 91790-05010-00 | PIN, CYL. HEAD | 2 |
| 90468-10050-00 | CLIP | 2 |
| 99080-07600-00 | CIRCLIP (E) | 1 |
| 91790-05010-00 | PIN, CYL. HEAD | 1 |
| 90468-10050-00 | CLIP | 1 |
| JN6-E4411-02-00 | CASE, AIR FILTER | 1 |
| JN6-E4412-01-00 | CAP, CASE 1 | 1 |
| JN6-E4450-01-00 | ELEMENT ASSY. | 1 |
| JN6-E445E-00-00 | FILTER, 1 | 1 |
| JN6-E3586-01-00 | JOINT, CARBURETOR | 1 |
| JN6-E4424-00-00 | CLIP, CAP FIT | 5 |
| 93210-398D6-00 | O-RING | 1 |
| 90105-06862-00 | BOLT, FLANGE | 3 |
| JN6-F6312-01-00 | WIRE, THROTTLE | 1 |
| J55-F6331-01-00 | WIRE, STARTER | 1 |
| 90464-31827-00 | CLAMP | 1 |
| 90201-118N2-00 | WASHER, PLAIN | 1 |
Page 10
| FIG. 7 | CARBURETOR | |||
|---|---|---|---|---|
| REF | PART NUMBER | DESCRIPTION | QTY | REMARKS |
| NO. | ||||
| JR6-14101-00-00 | CARBURETOR ASSY. | 1 | |
| 98507-05100-00 | .SCREW, PAN HEAD | 2 | |
| 92990-05100-00 | .WASHER | 2 | |
| JN6-14291-00-00 | .BRACKET 1 | 1 | |
| J10-14227-00-00 | .WASHER | 1 | |
| 7LV-14211-00-00 | .SCREW, PILOT ADJUSTING | 1 | |
| 73A-14212-00-00 | .SPRING, PILOT ADJUSTING | 1 | |
| 620-1414J-24-00 | .JET, PILOT | 1 | (#61.3) |
| JN6-1495H-3B-00 | .NOZZLE, MAIN | 1 | |
| 73A-1414G-00-00 | .PIPE, MAIN BLEED | 1 | |
| 3G2-1423E-33-00 | .JET, MAIN | 1 | (#83.8) |
| 796-14184-00-00 | .GASKET, FLOAT CHAMBER | 1 | |
| JN6-14185-00-00 | .FLOAT | 1 | |
| 127-14198-00-00 | .GASKET | 1 | |
| 7R1-14162-00-00 | .BOLT, HOLDING | 1 | |
| JN5-14150-00-00 | .NEEDLE ASSY | 1 | |
| 22F-14186-00-00 | .PIN, FLOAT | 1 | |
| 1WG-14922-00-00 | .SCREW, THROTTLE | 1 | |
| 73A-14212-10-00 | .SPRING | 1 | |
| 98507-04010-00 | .SCREW, PAN HEAD | 1 | |
| 92990-05100-00 | .WASHER | 1 | |
| 7E1-14191-00-00 | .PLUG, DRAIN | 1 | |
| 73A-14212-00-00 | .SPRING | 1 | |
| 7LV-14118-00-00 | .CAP | 1 | |
| 1K7-14197-01-00 | .VENT HOSE | 1 |
Page 11
FIG. 8 EXHAUST
| REF | PART NUMBER | DESCRIPTION | QTY | REMARKS |
| NO. | ||||
| 1 | JN6-E4710-00-00 | MUFFLER ASSEMBLY | 1 | |
| 2 | 7KY-14613-01-00 | GASKET, EXHAUST 1 | 1 | |
| 3 | 90179-08879-00 | NUT | 2 | |
| 4 | 90185-08841-00 | NUT, U-FLANGE | 1 | |
| 5 | 90119-08825-00 | BOLT, HEX HEAD W/WASHER | 2 | |
| 6 | JN6-F1435-10-00 | BRACKET, MUFFLER | 1 |
Page 12
| FIG. 9 | CRANKCASE | |||
|---|---|---|---|---|
| REF | PART NUMBER | DESCRIPTION | QTY | REMARKS |
| NO. | ||||
| JR7-15110-00-00 | CRANKCASE ASSY | 1 |
|---|---|---|
| JN6-15155-00-00 | .NOZZLE, 3 | 1 |
| JR7-15407-00-00 | ELEMENT 1 | 1 |
| JR7-15123-00-00 | PLATE, BAFFLE | 1 |
| 90159-06107-00 | SCREW, W/WASHER | 1 |
| 93306-30709-00 | BEARING | 1 |
| 93102-35191-00 | SEAL, OIL | 1 |
| 93306-20211-00 | BEARING | 1 |
| 90340-12097-00 | PLUG, STRAIGHT SCREW | 1 |
| 812-11198-00-00 | GASKET | 1 |
| 91808-16023-00 | PIN, DOWEL A | 2 |
| JN6-15411-00-00 | COVER, CRANKCASE | 1 |
| 93306-20716-00 | BEARING | 1 |
| 93102-35191-00 | SEAL, OIL | 1 |
| 93306-20211-00 | BEARING | 1 |
| JN6-15451-02-00 | GASKET, CRANKCASE | 1 |
| 95817-08045-00 | BOLT, FLANGE | 6 |
| 95817-10050-00 | BOLT, FLANGE | 2 |
| 796-15363-01-00 | PLUG, OIL | 1 |
| 93210-22344-00 | O-RING | 1 |
| J38-15361-00-00 | GAUGE, LEVEL | 1 |
Page 13
| REF | PART NUMBER | DESCRIPTION | QTY | REMARKS |
| NO. | ||||
| 1 | 95607-10200-00 | NUT, U-FLANGE | 4 | |
| 2 | 92907-10200-00 | WASHER, PLAIN | 4 | |
| 3 | JN6-F1481-00-00 | BOLT, ENGINE | 4 | |
| 4 | JN6-F1411-00-00 | BRACKET, ENGINE 1 | 1 | |
| 5 | JN6-F1419-02-00 | BRACKET, ENGINE 2 | 1 | |
| 6 | JR3-F1459-00-00 | SPACER | 4 | |
| 7 | 92990-82000-00 | WASHER, PLAIN | 2 | |
| 8 | 90201-088K6-00 | WASHER, PLAIN | 4 | |
| 9 | 90101-08880-00 | BOLT, HEX | 4 | |
| 10 | 90179-08885-00 | NUT, U-FLANGE | 4 |
Page 14
REF PART NUMBER DESCRIPTION QTY REMARKS NO.
| JN6-F2110-01-00 | REAR ARM COMP. | 1 |
|---|---|---|
| JN6-F2128-01-00 | COVER, 1 | 1 |
| 90267-48850-00 | RIVET, BLIND | 4 |
| 90267-40851-00 | RIVET, BLIND | 2 |
| JN6-F2123-01-00 | BUSHING, 1 | 1 |
| 90105-13864-00 | BOLT, FLANGE | 1 |
| 90179-13878-00 | NUT | 1 |
| 97017-10020-00 | BOLT, HEX. HEAD | 2 |
| 92907-10100-00 | WASHER, LOCK | 2 |
| 92907-10600-00 | WASHER, PLAIN | 2 |
| JN6-F217G-00-00 | ROD, CONNECTING ASSY. | 1 |
| JN6-F2124-00-00 | .BUSHING, 2 | 2 |
| 95817-10055-00 | BOLT, FLANGE | 2 |
| 95617-12200-00 | NUT, U-FLANGE | 2 |
| 90201-12426-00 | WASHER, PLAIN | 2 |
| JR6-F2210-00-00 | SHOCK ABSORBER | 2 |
| 95807-10055-00 | BOLT, FLANGE | 4 |
| 95607-10200-00 | NUT, U-FLANGE | 4 |
Page 15
| REF | PART NUMBER | DESCRIPTION | QTY | REMARKS |
| NO. | ||||
| 1 | JR6-F2501-00-00 | FRAME COMP. | 1 | |
| 2 | 90109-10862-00 | BOLT | 2 | |
| 3 | 90170-10847-00 | NUT, HEX | 4 | |
| 4 | 92907-10100-00 | WASHER, SPRING | 4 | |
| 5 | 92907-10200-00 | WASHER, PLAIN | 4 | |
| 6 | JJ3-F722B-02-00 | BAR, TOW | 1 |
Page 16
| REF NO. PART NUMBER FIG. 13 FRONT SUSP | DESCRIPTION ENSION / WHEEL | QTY REMARKS |
|---|---|---|
| JR6-F3570-00-00 | FRONT LOWER ARM, LEFT | 1 |
| JN6-F3526-00-00 | .BUSHING, ARM | 2 |
| 90384-15825-00 | BUSH, BIMETAL | 2 |
| JR6-F3501-00-00 | KNUCKLE, STEERING LEFT | 1 |
| JN3-F3512-00-00 | ARM, KNUCKLE | 1 |
| 95607-10200-00 | NUT, U-FLANGE | 2 |
| 91490-25020-00 | PIN, SPLIT | 2 |
| J38-23527-00-00 | SEAL, DUST 1 | 1 |
| JJ3-F3516-00-00 | PIN, STEERING KNUCKLE | 1 |
| 90201-156J2-00 | WASHER, PLAIN | 1 |
| 95607-12200-00 | NUT, U-FLANGE | 2 |
| 92907-12300-00 | WASHER | 2 |
| JR6-F3580-00-00 | FRONT LOWER ARM, RIGHT | 1 |
| JN6-F3526-00-00 | .BUSHING, ARM | 2 |
| JR6-F3502-00-00 | KNUCKLE, STEERING RIGHT | 1 |
| JN3-F3512-00-00 | ARM, KNUCKLE | 1 |
| 90105-10549-00 | BOLT, FLANGE | 4 |
| 95607-10200-00 | NUT, U-FLANGE | 2 |
| 91490-25020-00 | PIN, SPLIT | 2 |
| J38-23527-00-00 | SEAL, DUST 1 | 1 |
| JJ3-F3516-00-00 | PIN, STEERING KNUCKLE | 1 |
| 90201-156J2-00 | WASHER, PLAIN | 1 |
| 95817-10075-00 | BOLT, FLANGE | 4 |
| 95607-10200-00 | NUT, SELF-LOCKING | 4 |
| 91401-25020-00 | PIN, SPLIT | 4 |
| JR6-F3350-00-00 | SHOCK ABSORBER ASSY | 2 |
| 95817-10065-00 | BOLT | 2 |
Page 17
| REF | PART NUMBER | DESCRIPTION | QTY | REMARKS |
| NO. | ||||
| 28 | 95817-10050-00 | BOLT | 2 | |
| 29 | 95607-10200-00 | NUT, U | 4 | |
| 30 | JR6-F7263-00-00 | BRKT. 1 (LH) | 1 | |
| 31 | JR6-F7264-00-00 | BRKT. 2 (RH) | 1 | |
| 32 | JR6-F1339-00-00 | GUIDE WIRE | 2 | |
| 33 | J55-G6521-10-00 | DRUM | 2 | |
| 34 | JN6-F7290-02-00 | BACKING PLT. ASSY (LH) | 1 | SEE PG. 26 FOR CHILD PARTS |
| 35 | JN6-F7280-02-00 | BACKING PLT. ASSY (RH) | 1 | SEE PG. 25 FOR CHILD PARTS |
| 36 | 9502P-08025-00 | BOLT | 8 | |
| 37 | 90114-12803-00 | NUT | 8 | |
| 38 | 99306-005Y3-00 | BEARING | 2 | |
| 39 | JR6-F5110-00-00 | HUB | 2 | |
| 40 | 90114-12803-00 | BOLT, KNURLED | 8 | |
| 41 | 93306-204X0-00 | BEARING | 2 | |
| 42 | 90387-241M7-00 | COLLAR | 2 | |
| 43 | 90209-32271-00 | WASHER | 2 | |
| 44 | 95617-14100-00 | NUT, U | 2 | |
| 45 | 91490-25020-00 | PIN, SPLIT | 2 | |
| 46 | JN6-F5118-00-00 | COVER, HUB DUST | 2 | |
| 47 | JN6-F5100-11-00 | FR. WHEEL ASSY. | 2 | |
| 48 | 90179-12262-00 | NUT | 8 |
Page 18
FIG. 14 STEERING
REF PART NUMBER DESCRIPTION QTY REMARKS NO.
JG5-F3811-00-00 J38-23816-00-00 93102-22314-00 J55-F3876-00-00 93332-000Y2-00 J10-23877-00-00 J10-23444-00-00 JN3-F3818-00-00 J38-23462-01-00 J10-23459-00-00 90170-08024-00 95817-06020-00 JN3-F3814-00-00 J10-23840-00-00 JN3-F3838-00-00 95617-12100-00 92907-12200-00 J38-23826-01-00 95707-16300-00 90215-16252-00 95817-10050-00 JN6-F3845-00-00 JN6-F3841-00-00 9530N-10600-00 90170-10414-00 JN6-F3850-11-00 JN6-F3830-11-00
Page 19
COLUMN, STEERING
1 ARM, PITMAN
1 SEAL, OIL
1 BOLT 1 BEARING 2 NUT 1 WASHER 1 COVER, STEERING 1 SEAL, STEERING 1 BOLT 1 NUT, HEX. 1 BOLT, FLANGE 4 HOLDER, HANDLE 1 STEERING SHAFT 1 WHEEL, STEERING 1 NUT, SELF-LOCKING 1 WASHER, PLAIN 1 ARM, IDLER 1 NUT, NYLON 1 WASHER, TONGUE 1 BOLT, FLANGE 4 UNIVERSAL JOINT 2 UNIVERSAL JOINT 2 NUT, (RH THREAD) 2 NUT, (LH THREAD) 2 TIE ROD ASSY, RIGHT 1 TIE ROD ASSY, LEFT 1
FIG. 14 STEERING
| REF | PART NUMBER | DESCRIPTION | QTY | REMARKS |
| NO. | ||||
| 28 | 95617-10200-00 | NUT, U-FLANGE | 4 | |
| 29 | 91401-25020-00 | PIN, SPLIT | 4 |
Page 20
| REF NO. PART NUMBER FIG. 15 FUEL TANK | DESCRIPTION | QTY REMARKS |
|---|---|---|
| J55-F4111-11-00 | TANK, FUEL | 1 |
| J24-24620-01-00 | BODY CAP ASSY | 1 |
| J10-24612-00-00 | GASKET, CAP | 1 |
| J10-21773-00-00 | GROMMET | 1 |
| J24-24460-01-00 | RELEASE VALVE ASSY. | 1 |
| 8R4-24560-00-00 | FILTER ASSY. | 1 |
| 8F3-24564-00-00 | GASKET | 1 |
| J38-85710-02-00 | FUEL LEVEL GAUGE ASSY. | 1 |
| 97007-08025-00 | BOLT | 3 |
| 92907-08100-00 | WASHER, SPRING | 3 |
| 90201-086A3-00 | WASHER, PLATE | 4 |
| 90185-08169-00 | NUT, SELF-LOCKING | 2 |
| JN6-F4410-00-00 | FUEL PUMP ASSY. | 1 |
| 95817-06016-00 | BOLT, FLANGE | 2 |
| JR3-F4312-00-00 | PIPE 2 | 1 |
| JR3-F4461-00-00 | PIPE, JOINT | 1 |
| JN6-F4311-00-00 | PIPE, FUEL | 1 |
| JN6-F4313-00-00 | PIPE 3 | 1 |
| JR3-F4314-00-00 | PIPE 4 | 1 |
| 90467-12845-00 | CLIP | 2 |
| 90467-10846-00 | CLIP | 6 |
| 90464-11816-00 | CLAMP | 1 |
| 90464-12830-00 | CLAMP | 1 |
| 90501-08707-00 | SPRING, COMPRESSION | 1 |
| 90467-10846-00 | CLIP | 1 |
Page 21
| REF NO. PART NUMBER FIG. 16 BRAKE | DESCRIPTION | QTY REMARKS |
|---|---|---|
| J46-27250-03-00 | BRAKE ARM COMP | 1 |
| 90384-14080-00 | .BUSH, BIMETAL FORMED | 2 |
| J10-27211-00-00 | PEDAL, BRAKE | 1 |
| J17-25670-01-00 | PARKING PEDAL COMP. | 1 |
| 90384-05163-00 | .BUSH, BIMETAL | 1 |
| 90384-12164-00 | .BUSH, BIMETAL | 1 |
| 90380-12051-00 | .BUSH, SOLID | 1 |
| 90101-06555-00 | BOLT, HEX. | 1 |
| J55-27226-00-00 | WASHER, LINK | 1 |
| 90179-06387-00 | NUT | 1 |
| 90508-23542-00 | SPRING,TORSION | 1 |
| 90109-08669-00 | BOLT | 1 |
| 92907-08100-00 | WASHER, SPRING | 1 |
| 90179-08378-00 | NUT | 1 |
| J17-25679-01-00 | DAMPER | 2 |
| 92907-08200-00 | WASHER, PLAIN | 1 |
| J17-W2561-02-00 | SECTOR, PARKING BRAKE | 1 |
| 90384-10162-00 | .BUSH, BIMETAL | 1 |
| J17-27221-00-00 | SEAL, SHAFT | 2 |
| 92907-10600-00 | WASHER, PLAIN | 1 |
| 99080-07600-00 | CIRCLIP (E) | 1 |
| 90508-14548-00 | SPRING, TORSION | 1 |
| J17-25672-01-00 | PAD, PARKING | 1 |
| J17-27231-03-00 | ROD, BRAKE | 1 |
| J17-27232-00-00 | END, ROD 1 | 1 |
| 95317-06700-00 | NUT, HEX. | 2 |
| 90506-08526-00 | SPRING,TENSION | 1 |
Page 22
| REF | PART NUMBER | DESCRIPTION | QTY | REMARKS |
| NO. | ||||
| 28 | J17-25673-00-00 | DAMPER, BRAKE | 1 | |
| 29 | J17-27228-00-00 | PIN, LINK JOINT | 1 | |
| 30 | 92907-05600-00 | WASHER, PLAIN | 1 | |
| 31 | 99080-04600-00 | CIRCLIP (E) | 1 | |
| 32 | 90201-123F2-00 | WASHER, PLAIN | 1 | |
| 33 | 90508-26557-00 | SPRING, TORSION | 1 | |
| 34 | 90380-12105-00 | BUSH, SOLID | 1 | |
| 35 | 90201-104G8-00 | WASHER, PLAIN | 2 | |
| 36 | JN3-F7245-00-00 | PAD, BRAKE PEDAL | 1 | |
| 37 | 90508-405A9-00 | SPRING,TORSION | 1 | |
| 38 | 90101-10447-00 | BOLT, HEX. | 1 | |
| 39 | 95617-10200-00 | NUT, U-FLANGE | 1 | |
| 40 | J55-2252M-00-00 | BRACKET, 3 | 1 | |
| 41 | J17-27246-00-00 | NAIL, BRAKE | 1 | |
| 42 | 95807-08020-00 | BOLT, FLANGE | 2 | |
| 43 | J17-25673-00-00 | DAMPER, BRAKE | 1 | |
| 44 | 90387-107F8-00 | COLLAR | 1 | |
| 45 | JR6-F7215-00-00 | LINK | 1 | |
| 46 | 93210-14579-00 | 0-RING | 2 | |
| 47 | 91701-10026-00 | PIN | 1 | |
| 48 | 91490-30020-00 | PIN, SPLIT | 3 | |
| 49 | JN6-F5685-00-00 | ROD | 2 | |
| 50 | 91701-10022-00 | PIN | 2 | |
| 51 | J10-25681-00-00 | EQUALIZER, BRAKE | 2 | |
| 52 | 90249-14129-00 | PIN | 2 | |
| 53 | 90179-08894-00 | COLLAR | 2 | |
| 54 | 95307-08700-00 | NUT, HEX | 2 |
Page 23
| FIG. 16 BRAKE | |||
|---|---|---|---|
| REF PART NUMBER | DESCRIPTION | QTY | REMARKS |
| NO. | |||
| 55 91490-25020-00 | PIN, SPLIT | 4 | |
| 56 91701-08018-00 | PIN | 8 | |
| 57 JJ3-F6341-01-00 | WIRE, BRAKE 1 | 1 | |
| 58 JJ3-F6351-02-00 | WIRE, BRAKE 2 | 1 | |
| 59 JR6-F6361-00-00 | WIRE, BRAKE 3 | 2 | |
| 60 99080-09600-00 | CIRCLIP E | 4 | |
| 61 95817-06016-00 | BOLT, FLANGE | 2 | |
| 62 91490-25020-00 | PIN, SPLIT | 4 | |
| 63 90464-19815-00 | CLAMP | 1 |
Page 24
| REF NO. | PART NUMBER | DESCRIPTION | QTY | REMARKS |
| 1 | JN6-F7280-02-00 | BACKING PLATE, (RH) | 2 | (FOR R/S FRONT & REAR WHEELS ONLY) |
| 2 | JN3-F5340-00-00 | .SHOE, BRAKE SET | 1 | (FOR ONE WHEEL) |
| 3 | JG5-F819G-00-00 | .REPAIR PARTS KIT | 2 | |
| 4 | JG5-F7286-00-00 | .COVER, DUST | 2 | |
| 5 | JN6-F722F-00-00 | .LEVER ADJUSTER (RH) | 2 |
Page 25
| REF NO. | PART NUMBER | DESCRIPTION | QTY | REMARKS |
| 1 | JN6-F7290-02-00 | BACKING PLATE, (LH) | 2 | (FOR L/S FRONT & REAR WHEELS ONLY) |
| 2 | JN3-F5330-00-00 | .SHOE, BRAKE SET | 1 | (FOR ONE WHEEL) |
| 3 | JG5-F819G-00-00 | .REPAIR PARTS KIT | 2 | |
| 4 | JG5-F7286-00-00 | .COVER, DUST | 2 | |
| 5 | JN6-F722E-00-00 | .LEVER ADJUSTER (LH) | 2 |
Page 26
REF PART NUMBER DESCRIPTION QTY REMARKS NO.
| JN6-F7874-01-00 | BRACKET, PEDAL | 1 |
|---|---|---|
| J17-27853-01-00 | SHAFT, PEDAL | 1 |
| J38-27872-00-00 | ARM, ACCELERATOR | 1 |
| 91609-60028-00 | PIN, SPRING | 1 |
| 91609-35028-00 | PIN, SPRING | 1 |
| J10-27871-01-00 | PEDAL, ACCELERATOR | 1 |
| 95817-06025-00 | BOLT, FLANGE | 1 |
| 90106-08040-00 | BOLT, RD. HEX | 1 |
| 90179-08491-00 | NUT, FLANGE | 1 |
| 90384-14080-00 | BUSH, BIMETAL | 2 |
| 93210-14579-00 | O-RING | 4 |
| JN3-F7854-00-00 | COVER, PEDAL | 1 |
| 95817-08016-00 | BOLT, HEX. H | 3 |
| 90506-26282-00 | SPRING, TENSION | 1 |
| JJ3-F6311-00-00 | WIRE, THROTTLE | 1 |
| 91790-05012-00 | PIN | 1 |
| 90468-10050-00 | CLIP | 1 |
| 90508-16460-00 | SPRING, TORSION | 1 |
| 90560-05001-00 | SPACER | 1 |
| 95817-06025-00 | BOLT, FLANGE | 1 |
| 95707-06500-00 | NUT, FLANGE | 1 |
| 90601-200U1-00 | BAND | 1 |
| 90387-068T4-00 | COLLAR | 1 |
Page 27
| FIG. 20 GOVERNOR | |||
|---|---|---|---|
| REF PART NUMBER | DESCRIPTION | QTY | REMARKS |
| NO. | |||
| 1 J38-27951-00-00 | LEVER, SPEED | 1 | |
| 2 95317-06600-00 | NUT, HEX. | 1 | |
| 3 90386-08141-00 | BUSH | 2 | |
| 4 90508-40678-00 | SPRING, TORSION | 1 | |
| 5 J38-27959-00-00 | SCREW, ADJUSTING | 1 | |
| 6 95607-06200-00 | NUT, U-FLANGE | 1 | |
| 7 JN3-G6555-00-00 | BRACKET 2 | 1 | |
| 8 90105-08859-00 | BOLT, FLANGE | 1 |
Page 28
REF PART NUMBER DESCRIPTION QTY REMARKS NO.
| JN6-G6201-00-00 | PRIMARY CLUTCH ASSEMBLY | 1 | SEE NOTE “A” | ||
|---|---|---|---|---|---|
| 1 | JN6-G6210-00-00 | PRIMARY FIXED SHEAVE | 1 | ||
| 2 | JN6-G6220-00-00 | PRIMARY | SLIDING SHEAVE | 1 | |
| 3 | 93101-28831-00 | .SEAL, OIL | 2 | ||
| 4 | 90384-27823-00 | .BUSH, BIMETAL | 2 | ||
| 5 | 93700-06810-00 | .NIPPLE, GREASE | 1 | ||
| 6 | 90338-04840-00 | .PLUG | 3 | ||
| 7 | JN6-G6232-00-00 | WEIGHT, 1 | 3 | ||
| 8 | 90109-06860-00 | BOLT | 3 | ||
| 9 | 90185-06834-00 | NUT, SELF-LOCKING | 3 | ||
| 10 | JN6-G6251-00-00 | SPIDER | 1 | ||
| 11 | JN6-G6258-01-00 | COLLAR, ROLLER | 3 | ||
| 12 | 93610-358A3-00 | PIN, DOWEL | 3 | ||
| 13 | JN6-G6253-00-00 | SLIDER | 6 | ||
| 14 | JN6-G6231-00-00 | CAP | 1 | ||
| 15 | 90105-06861-00 | BOLT, FLANGE | 3 | ||
| 16 | 90201-228K5-00 | WASHER, PLAIN | 1 | ||
| 17 | JN6-G6249-00-00 | BOLT | 1 | ||
| 18 | JN6-G621F-00-00 | SHIM, THRUST | 6 | ||
| 19 | J55-G6241-00-00 | BELT | 1 | ||
NOTE “A“: Assembly includes all parts except REF. Numbers 14, 15, 17 and 19 (the cap, 3 flange bolts for cap, the main bolt for the Primary Clutch assembly and the belt).
Page 29
| FIG. 22 SECONDARY SHEAVE | ||
|---|---|---|
| REF NO. PART NUMBER DESCRIPTION | QTY | REMARKS |
| 1 JN6-G6260-00-00 SECONDARY FIXED SHEAVE | 1 | |
| 2 JN6-G6271-02-00 SECONDARY SLIDING SHEAVE | 1 | |
| 3 93700-06809-00 .NIPPLE, GREASE | 1 | |
| 4 93109-20069-00 .SEAL, OIL | 2 | |
| 5 90384-20143-00 BUSHING | 1 | |
| 6 JN6-G6270-0I-KT SECONDARY SLIDING SHEAVE KIT | 1 | SEE NOTE “A” |
| 7 JN6-G6280-00-00 SECONDARY SPRING SEAT | 1 | |
| 8 JN6-E7688-00-00 .SHOE, RAMP | 3 | |
| 9 90110-04834-00 .BOLT, HEX. SOCKET | 3 | |
| 10 90508-45844-00 SPRING, TORSION | 1 | L=100.5mm±1.5 |
| 11 90202-20130-00 WASHER, PLAIN | 1 | |
| 12 90280-05022-00 KEY, WOODRUFF | 1 | |
| 13 90201-12588-00 WASHER, PLAIN | 1 | |
| 14 95607-12200-00 NUT, U-FLANGE | 1 |
NOTE “A”: Secondary sheave kit includes oil seals, bushing, and grease nipple.
Page 30
REF PART NUMBER DESCRIPTION QTY REMARKS NO.
| JR3-G6290-00-00 | CASE ASSY | 1 |
| JN3-G6313-00-00 | COVER, TRANSMISSION | 1 |
| 93102-25868-00 | SEAL, OIL | 1 |
| 93306-303Y6-00 | BEARING | 3 |
| JN6-G6410-00-00 | DIFFERENTIAL ASSY. | 1 |
| 93306-005Y4-00 | BEARING | 1 |
| JN6-G6555-00-00 | BRACKET, 2 | 1 |
| 90105-08859-00 | BOLT, FLANGE | 7 |
| 93306-007Y0-00 | BEARING | 2 |
| JN3-G633E-01-00 | BAR, 1 | 1 |
| 91490-25030-00 | PIN, SPLIT | 2 |
| 90101-10854-00 | BOLT, HEX. | 4 |
| 90170-10840-00 | NUT, HEX. | 4 |
| 90105-10840-00 | BOLT, FLANGE | 4 |
| JR6-G6320-00-00 | SHAFT, INPUT ASSY. | 1 |
| JN3-G6432-00-00 | STOPPER | 1 |
| ACC-QUICK-GS-KT | SEALANT | 1 |
| 90101-08856-00 | BOLT, HEX. | 11 |
| JN3-G6314-00-00 | COVER, TRANSMISSION | 1 |
| JN3-G633G-00-00 | SHAFT | 1 |
| JN3-G6355-00-00 | GEAR, PRIMARY | 1 |
| 93101-31836-00 | SEAL, OIL | 2 |
| JR3-G6511-00-00 | SHAFT, RR. AXLE | 1 |
| JR3-G6512-00-00 | SHAFT, RR. AXLE | 1 |
| 93420-52806-00 | CIRCLIP | 4 |
| 93306-205X2-00 | BEARING | 2 |
| JR3-G6514-00-00 | HUB, RR. AXLE | 2 |
Page 31
Page 33
Page 34
REF PART NUMBER DESCRIPTION QTY REMARKS NO.
Page 35
Page 36
FIG. 27 BODY
REF PART NUMBER NO. JN3-K8115-20-00 JR6-F1551-00-00 JR6-F1546-00-00 90110-06836-00 90267-48831-00 JN3-K818E-00-00 JN6-F4161-00-00 90162-04002-00 JF2-K811G-00-00 98980-06016-00 JF2-K811V-00-00 JF2-K8261-02-00 JN3-K8117-00-00 JF2-K8262-01-00 JF2-K8263-01-00 90185-06836-00 JF2-K8264-00-00 95607-06200-00 JF2-K811W-00-00 JF2-K8265-00-00 JF2-K811X-00-00 JF2-78273-00-00 90269-11042-00 JF2-K8114-02-00 90269-08069-00 JN3-K815G-00-00 JF2-K835E-00-00 90201-060A3-00
Page 37
FIG. 27 BODY
REF PART NUMBER DESCRIPTION QTY REMARKS NO.
35 90267-63047-00 RIVET, BLIND 9
NOTE “A”: When replacing “Panel Front JF2-K8114-02-00” you should also replace “Label Warning 1 JR6-K7761-00-00”.
Page 38
FIG. 28 BODY 2
REF PART NUMBER DESCRIPTION QTY REMARKS NO.
HUNTER GREEN, SEE NOTE “B”
4 JJ3-K8141-50-00 PANEL, INTERMEDIATE BODY 1
5 90183-06810-00 NUT, SPRING 10 6 90183-06811-00 NUT, SPRING 4 7 JJ3-K8111-50-00 PANEL, BODY SHELL 1 HUNTER GREEN 8 JJ3-K8112-50-00 PANEL, BODY SHELL 1 HUNTER GREEN 9 90151-06040-00 SCREW, COUNTERSUNK 2 10 90267-62841-00 RIVET, BLIND 6 11 90119-06824-00 BOLT, WITH WASHER 8 12 90201-065F3-00 WASHER, PLATE 8 13 JJ3-K8226-00-00 ROD, SEAT STOPPER 1 14 JJ3-K8427-01-00 HINGE, SEAT 2 2 15 90267-64834-00 RIVET, BLIND 4 16 90201-08681-00 WASHER, PLATE 4 17 JJ3-K814H-00-00 HOOK, BODY LOCK 2 18 90119-08903-00 BOLT, WITH WASHER 2 19 90110-06200-00 BOLT, HEXAGON SOCKET HEAD 4 20 90480-13018-00 GROMMET 1 21 90464-10814-00 CLAMP 1 22 4XE-F747-00-00 BUMPER, RUBBER 1 2 23 JJ3-K7768-00-00 LABEL, WARNING 8 1 SEE NOTE “A” 24 90267-36853-00 RIVET, BLIND 4
NOTE “A”: When replacing “Panel Rear Body JJ3-K8142-50-00” you must also replace “Label Warning 5 JJ3-K7765-00-
00”, and “Label Warning 8 JJ3-K7768-00-00”. NOTE “B”: When replacing “Panel Intermediate Body JJ3-K8141-50-00” you must also replace “Indicator 1 JN3-K7741- 00-00”.
Page 39
Page 40
REF PART NUMBER DESCRIPTION QTY REMARKS NO.
Page 41
REF PART NUMBER DESCRIPTION QTY REMARKS NO.
NOTE “A”: When replacing “Side Panel Comp (LH) JJ3-K810F-00-00” you must also replace “Label Warning 4 JJ3-K7764-01-00”.
NOTE “B”: When replacing “Panel Dash 2 JJ3-K7782-00-00” you must also replace “Label Warning 6 JJ3-K7766-01-00”.
NOTE “C”: When replacing “Holder 1 JN3-K8357-00-00” you must also replace “Label Warning 2 JN3-K7762-01-00”.
NOTE “D”: Includes 43, 44, 45, 46, 47
Page 42
| REF | PART NUMBER | DESCRIPTION | QTY | REMARKS |
| NO. | ||||
| JN3-G6344-20-00 | SHIM | 1 | 1.0mm (0.040in) | |
| JN3-G6344-30-00 | SHIM | 1 | 1.14mm (0.045in) | |
| JN3-G6344-40-00 | SHIM | 1 | 1.27mm (0.050in) | |
| JN3-G6344-50-00 | SHIM | 1 | 1.39mm (0.055in) | |
| JN3-G6344-60-00 | SHIM | 1 | 1.52mm (0.060in) | |
| JN3-G6344-70-00 | SHIM | 1 | 1.65mm (0.065in) | |
| JN3-G6344-80-00 | SHIM | 1 | 0.38mm (0.015in) | |
| JN3-G6344-90-00 | SHIM | 1 | 1.78mm (0.070in) | |
| JN3-G6344-A0-00 | SHIM | 1 | 1.92mm (0.075in) | |
| JN3-G6344-B0-00 | SHIM | 1 | 2.03mm (0.080in) | |
| JN3-G6344-C0-00 | SHIM | 1 | 2.12mm (0.085in) | |
| JN3-G6344-D0-00 | SHIM | 1 | 2.29mm (0.090in) | |
| 54 | JN3-G6319-00-00 | GASKET | 1 | |
| 55 | 93410-25017-00 | CIRCLIP | 1 | |
| 56 | JR6-G6300-00-00 | TRANSAXLE ASSEMBLY | 1 |
| REF | PART NUMBER | DESCRIPTION | QTY | REMARKS |
| NO. | ||||
| 1 | JR6-F5300-00-00 | WHEEL ASSY. | 2 | |
| 2 | 90179-12262-00 | NUT | 8 | |
| 3 | J55-G6521-00-00 | DRUM | 2 | |
| 4 | JN6-F5118-00-00 | COVER, HUB DUST | 2 | |
| 5 | 95817-08075-00 | BOLT, FLANGE | 1 | |
| 6 | 90179-08491-00 | NUT, FLANGE | 1 | |
| 7 | 97017-10020-00 | BOLT | 8 | |
| 8 | 92907-10100-00 | WASHER, LOCK | 8 | |
| 9 | 90201-102G9-00 | WASHER | 8 |
| 95617-08100-00 | NUT, U | 1 |
|---|---|---|
| JJ3-G8330-01-00 | CABLE, SHIFT | 2 |
| J55-G6383-00-00 | .LEVER, SHIFT 2 | 1 |
| JF2-46382-00-00 | LEVER, SHIFT 1 | 1 |
| 91702-06014-00 | PIN | 2 |
| 92907-06600-00 | WASHER, PLAIN | 2 |
| 91490-20025-00 | PIN, SPLIT | 2 |
| JN3-G6381-00-00 | KNOB, SHIFT | 1 |
| JN3-G6376-00-00 | SPRING SET | 1 |
| 90201-201L9-00 | WASHER, PLAIN | 1 |
| 90201-19551-00 | WASHER, PLAIN | 1 |
| 99009-19400-00 | CIRCLIP (S) | 1 |
| 98507-04016-00 | SCREW, PANHEAD | 2 |
| 92907-04100-00 | WASHER, LOCK | 2 |
| 92907-04600-00 | WASHER | 2 |
| JN3-G6372-00-00 | BRACKET, SHIFT | 1 |
| 95817-06016-00 | BOLT, FLANGE | 4 |
| JN3-82617-00-00 | SWITCH | 1 |
| 90465-06038-00 | CLAMP | 1 |
| JJ3-G6394-00-00 | JOINT | 1 |
| REF | PART NUMBER | DESCRIPTION | QTY | REMARKS |
| NO. | ||||
| 1 | JN3-K7510-02-00 | FRONT BUMBER COMP. | 1 | |
| 2 | JN3-K8164-00-00 | STAY, FR. BUMPER | 1 | |
| 3 | JN3-K8165-00-00 | STAY, FR. BUMPER | 1 | |
| 4 | 95817-06016-00 | BOLT, FLANGE | 4 | |
| 5 | 95817-08016-00 | BOLT, FLANGE | 2 |
| DESCRIPTION | QTY | REMARKS |
|---|---|---|
| COWL, FRONT | 1 | HUNTER GREEN |
| FENDER, OVER 1 | 2 | |
| STAY, FENDER 3 | 6 | |
| BOLT, HEX SOCKET | 6 | |
| RIVET, BLIND | 6 | |
| CAP, PROTECTOR | 2 | |
| EMBLEM, 1 | 1 | |
| SCREW, OVAL C | 2 | |
| BOLT, COWL FITTING | 1 | |
| SCREW, BINDING | 2 | |
| PROTECTOR, 1 | 1 | |
| PLATE, BODY PROTECTOR | 2 | |
| PLATE, 1 | 12 | |
| PLATE, BODY PROTECTOR | 1 | |
| PLATE, BODY PROTECTOR | 1 | |
| NUT, SELF-LOCKING | 12 | |
| PLATE, BODY PROTECTOR | 1 | |
| NUT, U-FLANGE | 24 | |
| PROTECTOR 2 | 1 | |
| PLATE, BODY PROTECTOR | 1 | |
| PROTECTOR 3 | 1 | |
| COVER, HOLE 1 | 1 | |
| RIVET | 4 | |
| PANEL, FRONT | 1 | SEE NOTE “A” |
| RIVET | 3 | |
| SEAL, FRONT STORAGE | 1 | |
| HOLDER, BEVERAGE | 1 | |
| WASHER, PLATE | 2 |
| 29 | 97707-60130-00 | SCREW, TAPPING | 2 | |
|---|---|---|---|---|
| 30 | JJ3-K7761-00-00 | LABEL, WARNING 1 | 1 | SEE NOTE “A” |
| 31 | JN6-K8233-00-00 | MAT, MAIN FLOOR 3 | 1 | |
| 32 | JN6-K8231-00-00 | MAT, MAIN FLOOR 1 | 1 | |
| 33 | JN6-K8232-00-00 | MAT, MAIN FLOOR 2 | 1 | |
| 34 | 90269-08813-00 | RIVET | 4 | |
| 1 | JJ3-K7765-00-00 | LABEL, WARNING 5 | 1 | HUNTER GREEN, SEE NOTE “A” |
| 2 | JN3-K7741-00-00 | INDICATOR 1 | 1 | HUNTER GREEN, SEE NOTE “B” |
| 3 | JJ3-K8142-50-00 | PANEL, REAR | 1 | HUNTER GREEN, SEE NOTE “A” |
| REF | PART NUMBER | DESCRIPTION | QTY | REMARKS |
| NO. | ||||
| 1 | JN6-K8271-00-00 | SERVICE LID | 1 | |
| 2 | JF2-K8215-10-00 | PLATE, SIDE TRIM | 1 | |
| 3 | JF2-K821F-10-00 | PLATE, SIDE TRIM | 1 | |
| 4 | 90267-48154-00 | RIVET, BLIND | 4 | |
| 5 | JJ3-K8124-00-00 | REINFORCEMENT 4 | 2 | |
| 6 | JJ3-K8191-00-00 | PANEL, REAR FENDER 1 | 1 | |
| 7 | JJ3-K8192-00-00 | PANEL, REAR FENDER 2 | 1 | |
| 8 | 90267-48101-00 | RIVET, BLIND | 6 | |
| 8 | JF2-K8187-00-00 | FLAP, FRONT FENDER LEFT | 1 | |
| 9 | JF2-K8189-00-00 | FLAP, FRONT FENDER RIGHT | 1 | |
| 10 | 90267-48831-00 | RIVET, BLIND | 4 |
| JJ3-K810F-00-00 | SIDE PANEL COMP. (LH) | 1 | SEE NOTE “A” |
| JJ3-K810G-00-00 | SIDE PANEL COMP. (RH) | 1 | |
| JJ3-K7782-00-00 | PANEL, DASH 2 | 1 | SEE NOTE “B” |
| JJ3-K810N-00-00 | REAR STORAGE LID COMP. | 1 | |
| JJ3-K8117-00-00 | PLATE 1 | 1 | |
| 90119-08038-00 | BOLT, WITH WASHER | 19 | |
| 90119-08925-00 | BOLT, WITH WASHER | 2 | |
| 90185-08169-00 | NUT, SELF-LOCKING | 21 | |
| 90267-64844-00 | RIVET, BLIND | 6 | |
| JJ3-K821A-00-00 | PAD, BODY MOUNTING 1 | 5 | |
| JR3-K8156-00-00 | STOPPER, LOCK | 2 | |
| JJ3-K8317-00-00 | RING, HOOK | 2 | |
| 90119-06908-00 | BOLT, WITH WASHER | 6 | |
| 95607-06200-00 | NUT, SELF-LOCKING | 6 | |
| JJ3-K8384-00-00 | BOLT | 2 | |
| 97017-06020-00 | BOLT | 4 | |
| 9538R-06700-00 | NUT | 4 | |
| JJ3-K8385-00-00 | BOLT 2 | 2 | |
| 90185-08169-00 | NUT, SELF-LOCKING | 2 | |
| JJ3-K818N-00-00 | BED, BOX | 1 | |
| JJ3-K8376-00-00 | SUPPORT 2 | 1 | |
| 90267-64844-00 | RIVET, BLIND | 2 | |
| JJ3-K8380-03-00 | LOCK ASSY | 1 | |
| 95817-08020-00 | BOLT, FLANGE | 6 | |
| 95617-08200-00 | NUT, SELF-LOCKING | 6 | |
| JJ3-K818M-00-00 | CAP, PROTECTOR END 4 | 1 | |
| 90240-13808-00 | PIN, CLEVIS | 2 |
| 28 | 91490-30030-00 | PIN, COTTER | 2 | |
|---|---|---|---|---|
| 29 | JJ3-K8158-01-00 | ROD, INSPECTION LID | 1 | |
| 30 | 91490-20025-00 | PIN, COTTER | 1 | |
| 31 | JJ3-K8369-00-00 | PIN, LEVER | 1 | |
| 32 | 90119-06908-00 | BOLT, WITH WASHER | 2 | |
| 33 | 95607-06200-00 | NUT, SELF-LOCKING | 2 | |
| 34 | JJ3-K7764-01-00 | LABEL, WARNING 4 | 1 | SEE NOTE “A” |
| 35 | JJ3-K7766-01-00 | LABEL, WARNING 6 | 1 | SEE NOTE “B” |
| 36 | JJ3-K815H-00-00 | DAMPER, LOCK | 1 | |
| 37 | 90338-05830-00 | PLUG | 4 | |
| 38 | JR3-K8316-00-00 | DAMPER | 2 | |
| 39 | JJ3-K7588-00-00 | DAMPER 1 | 1 | |
| 40 | 90185-08169-00 | NUT, SELF-LOCKING | 2 | |
| 41 | JR3-K8323-00-00 | BRACKET, 1 | 1 | |
| 42 | JN3-K7762-01-00 | LABEL, WARNING 2 | 1 | SEE NOTE “C” |
| 43 | JN6-K8358-00-00 | HOLDER 2 | 1 | |
| 44 | 90502-10013-00 | SPRING, CONICAL | 2 | |
| 45 | 90387-046N7-00 | COLLAR | 2 | |
| 46 | 90201-044H9-00 | WASHER, PLAIN | 2 | |
| 47 | 97707-40625-00 | SCREW, PAN HEAD | 2 | |
| 48 | JN3-K8357-00-00 | HOLDER 1 | 1 | SEE NOTE “C” |
| 49 | JN6-K8358-00-KT | INFORMATION HOLDER KIT | 1 | SEE NOTE “D” |
NOTE “B“: When replacing “Seat Assy 2 JJ3-K8420-20-00” you must also replace “Label Warning 3 JJ3-K7763-00-00”.
NOTE “C“: When replacing the LS “Cover Seat Back JJ3-K8413-00-00” you must also replace “Label Warning 2 JJ3-K7762-00-00”.
Page 43
FIG. 32 STARTER GENERATOR
REF PART NUMBER DESCRIPTION QTY REMARKS NO.
JN6-H1100-01-00 JN3-H1150-00-00 93306-20226-00 J10-81158-10-00 J10-81159-10-00 JN6-H1110-10-00 JN6-H1160-10-00 J10-81148-10-00 95380-06600-00 92990-06600-00 92995-06100-00 J10-81146-10-00 J38-81165-10-00 J10-81166-10-00 J10-81147-10-00 95380-06600-00 92990-06600-00 92995-06100-00 JF2-81119-00-00 JF2-81111-00-00 J38-81113-10-00 J10-81115-10-00 98507-05016-00 98580-04010-00 J10-81129-10-00 J10-81145-10-00 92990-06600-00
Page 44
STARTER GENERATOR
1 .ARMATURE ASSY
1 .BEARING 1 (6202 SD)
1 .BEARING 2 (6203 SD) 1 .HOLDER, BEARING 1 .STATOR ASSY 1 .FIELD COIL ASSY 1 .SCREW 4 2 .NUT 4 .WASHER, WAVE 2 .WASHER, WAVE 4 .SCREW 2 4 .BRACKET, STARTER GENERATOR 1 1 .BRACKET, STARTER GENERATOR 2 1 .SCREW 3 2 .NUT 4 .WASHER, WAVE 2 .WASHER, WAVE 4 .BRUSH HOLDER ASSY 1 .BRUSH 4 .SPRING, BRUSH 4 .WIRE, LEAD 2 .SCREW, PAN HEAD 2 .SCREW, PAN HEAD 4 .COVER, BRUSH 4 .SCREW 1 2 .WASHER, PLAIN 2
| REF | PART NUMBER | DESCRIPTION | QTY | REMARKS |
| NO. | ||||
| 28 | JN3-H1661-00-00 | .SPACER | 1 | |
| 29 | JN3-H1161-00-00 | .PULLEY | 2 | |
| 30 | 90179-16889-00 | .NUT, FLANGE | 1 | |
| 31 | 98507-05018-00 | .SCREW | 3 |
Page 45
| REF NO. PART NUMBER FIG. 33 ELECTRICAL 1 | DESCRIPTION | QTY REMARKS |
|---|---|---|
| JN6-H1170-00-00 | TENSIONER ASSY. | 1 |
| 95817-08020-00 | BOLT, FLANGE | 2 |
| 90109-087A5-00 | BOLT | 1 |
| 95707-08500-00 | NUT, FLANGE | 1 |
| 90107-06035-00 | BOLT, HEX. | 1 |
| 95317-06600-00 | NUT, HEX. | 1 |
| JN6-H1173-00-00 | BELT | 1 |
| 90464-09823-00 | CLAMP | 1 |
| JN6-85650-00-00 | ROTOR ASSY. | 1 |
| JR7-85600-00-00 | T.C.I. UNIT | 1 |
| 95817-06025-00 | BOLT, FLANGE | 2 |
| JN6-82318-00-00 | WIRE, SUB-LEAD | 1 |
| 95307-18600-00 | NUT, HEX. | 1 |
| 90201-18620-00 | WASHER, PLAIN | 1 |
| 90280-04052-00 | KEY, WOODRUFF | 1 |
| 85G-82370-20-00 | PLUG CAP ASSY | 1 |
| JE8-82372-00-00 | SEAL, PLUG CAP | 1 |
| JN6-H1171-00-00 | BRACKET, STARTER GENERATOR | 1 |
| 95817-08020-00 | BOLT, FLANGE | 2 |
| 95817-12025-00 | BOLT, FLANGE | 2 |
| 95817-06016-00 | BOLT, FLANGE | 3 |
Page 46
REF PART NUMBER DESCRIPTION QTY REMARKS NO.
| JN3-H2133-00-00 | SCREW, FITTING | 2 | |
| J55-H2136-00-00 | PLATE, BATTERY | 1 | |
| 92907-06200-00 | WASHER, PLAIN | 2 | |
| 95707-06500-00 | NUT, FLANGE | 2 | |
| JR3-H2115-00-00 | WIRE, PLUS LEAD | 1 | |
| JR3-H2116-00-00 | WIRE, MINUS LEAD | 1 | |
| 90461-08031-00 | CLAMP | 2 | |
| JR3-H2117-00-00 | WIRE, LEAD | 1 | |
| JR6-H2590-00-00 | WIRE HARNESS | 1 | WITH FUSE |
| JR3-H1950-00-00 | RELAY ASSY. | 1 | |
| JN6-H2105-00-00 | HARNESS, WIRE | 1 | |
| 90163-06005-00 | SCREW, HEX. T | 2 | |
| JF2-81910-01-00 | VOLTAGE REGULATOR | 1 | |
| 95817-06016-00 | BOLT, FLANGE | 1 | |
| JF7-82817-20-00 | SWITCH, ACCELERATOR STOP | 1 | |
| 98507-05025-00 | SCREW, PAN HEAD | 2 | |
| 92907-05100-00 | WASHER, LOCK | 2 | |
| 92907-05600-00 | WASHER, PLATE | 2 | |
| 90464-31827-00 | CLAMP | 6 | |
| JR1-H3383-01-00 | BUZZER | 1 | |
| JN6-H3386-00-00 | STAY, BUZZER | 1 | |
| * | BATTERY ASSY. | 1 | LM |
| 4U8-81950-02-00 | RELAY ASSY. | 1 | |
| JN6-85720-12-00 | OIL LEVEL GAUGE | 1 | |
| 95817-06012-00 | BOLT, FLANGE | 4 | |
| JN6-85724-00-00 | CLAMP, OIL LEVEL | 1 | |
| JN8-82510-01-00 | MAIN SWITCH | 1 |
Page 47
| REF | PART NUMBER | DESCRIPTION | QTY | REMARKS |
| 28 | J44-82511-00-YY | .KEY, MAIN SWITCH | 1 | |
| 29 | JN6-83530-00-00 | PILOT LAMP A | 1 | |
| 30 | 123-83516-21-XX | .BULB, (12V-3.4W) | 1 | |
| 31 | 42X-82151-00-00 | FUSE (10A-BLADE) | 1 | |
| 32 | JR7-H270X-00-00 | SWITCH, HORN COMP | 1 | |
| 33 | 9582P-06012-00 | BOLT, FLANGE | 1 | |
| 34 | 95707-06500-00 | NUT, FLANGE | 1 | |
| 35 | 4LR-83371-00-00 | HORN | 1 |
Page 48
| ENGINE | PAGE |
| Engine Assembly | 5 |
| Cylinder Head | 6 |
| Crankshaft / Piston | 7 |
| Camshaft / Valve | 8 |
| Air Shroud / Fan | 9 |
| Intake | 10 |
| Carburetor | 11 |
| Exhaust | 12 |
| Crankcase | 13 |
| CHASSIS | |
| Engine Mount | 14 |
| Rear Arm / Suspension | 15 |
| Frame | 16 |
| Front Suspension / Wheel | 17 ~ 18 |
| Steering | 19 ~ 20 |
| Fuel Tank | 21 |
| Brake | 22 ~ 24 |
| Brake 2 | 25 |
| Brake 3 | 26 |
| Accelerator | 27 |
| Governor | 28 |
| Primary Clutch | 29 |
| Secondary Sheave | 30 |
| CONTENTS | |
|---|---|
| PAGE | |
| Transmission | 31 ~ 33 |
| Rear Axle Mount / Wheel | 34 |
| Shifter / Cables | 35 |
| Bumper | 36 |
| Body (Front) | 37 ~ 38 |
| Body 2 (Rear) | 39 |
| Body Fitting | 40 |
| Carrier | 41 ~ 42 |
| Seat | 43 |
| Starter Generator | 44 ~ 45 |
| Electrical 1 | 46 |
| Electrical 2 | 47 ~ 48 |