PARTS CATALOG
2000 G20AU 2001 G20AW 2002 G20AX (JR81) U.S.A
AUGUST 2001 10JR8-100E1
FOREWORD
This Parts Catalogue is related to the parts for the model(s) shown in the frame below. When you are ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers and part names correctly.
- Modifications or additions which have been made after issue of the Parts Catalogue will be announced in the Yamaha Parts News. it is advisable that you make necessary corrections to the Parts Catalogue according to the Yamaha Parts News.
- Abbreviations The following abbreviations are used in this Parts Catalogue.
- “UR”Use specified part number. “UN”Use as many as needed. “AP” Alternate parts. “LM” Local Made (Parts need to be ordered locally) “F#” Frame Number (Applicable machine number)
- Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the part name as shown below. EXAMPLE CARBURETOR ASSY .JET, PILOT .NOZZLE, MAIN
- Number of component for assembly The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit.
EXAMPLE
PART NO. DESCRIPTION Q’TY REMARKS
2F5-83310-60 FRONT FLASHER LIGHT ASSY 2 115-83311-60 .BULB (6V-18W) 1
5. Applicable colors of graphics are represented in the “REMARKS” as shown below.
| PART NO. | DESCRIPTION | Q’TY | REMARKS |
|---|---|---|---|
| 2N4-24110-00-X5 | FUEL TANK COMP. | 1 | MAXIM RED |
| 3J1-24240-10 | .GRAPHIC, FUEL TANK | 1 | for MXR |
6. Applicable Serial No. and Color Code:
➀ Frame Serial No. JR8-000101 ~ ➁ Engine Serial No. JR3-012677 ~
➀ PPG / Ditzler Paint Code for G20A: Ultima Ivory 91390
- Note that the illustrations are for reference in finding parts numbers, not to be used for assembling. When assembling, please use the applicable service manual.
- The asterisk (*) before a reference number indicates modification items after the first edition.
CONTENTS
PAGE Secondary Sheave
Page 5
Page 6
Page 7
FIG. 4 CAMSHAFT / VALVE
Page 8
Page 9
NOTE “A”: When replacing “Case Air Filter JN6-E4411-02-00” you must also replace “Label Warning 1 JN6-K7761-10-00”.
Page 10
FIG. 7 CARBURETOR
REF
PART NUMBER DESCRIPTION QTY REMARKS
NO.
Page 11
Page 12
FIG. 9 CRANKCASE
REF
PART NUMBER DESCRIPTION QTY REMARKS
NO.
Page 13
Page 14
REF
PART NUMBER DESCRIPTION QTY REMARKS
NO.
Page 15
Page 16
FIG. 13 FRONT SUSPENSION / WHEEL
REF
PART NUMBER DESCRIPTION QTY REMARKS
NO.
JN6-F3570-00-00 JN6-F3526-00-00 90384-15826-00 90384-15825-00 90334-19800-00 JN6-F3511-00-00
JN3-F3512-00-00 95814-10040-00 95617-10200-00 91490-25020-00 J38-23527-00-00 J38-23516-00-00 90201-156J2-00 J38-23528-00-00 91609-60028-00 91609-35028-00 JN6-F3580-00-00 JN6-F3526-00-00 90384-15826-00 90384-15825-00 90334-19800-00 JN6-F3521-00-00 JN3-F3512-00-00 95814-10040-00 95607-10200-00 91490-25020-00 J38-23527-00-00
Page 17
FRONT LOWER ARM, LEFT
1 .BUSHING, ARM
1
UR
BUSH, BIMETAL
1
UR
BUSH, BIMETAL 1
UR
PLUG, STRAIGHT 1 KNUCKLE, STEERING 1 ARM, KNUCKLE 1 BOLT, FLANGE 2 NUT, U-FLANGE 2 PIN, SPLIT 2 SEAL, DUST 1 1 PIN, STEERING KNUCKLE 1 WASHER, PLAIN 1 SEAL, DUST 2 1 PIN, SPRING 1 PIN, SPRING 1 FRONT LOWER ARM, RIGHT 1 .BUSHING, ARM 1 BUSH, BIMETAL 1 BUSH, BIMETAL 1 PLUG, STRAIGHT 1 KNUCKLE, STEERING 1 ARM, KNUCKLE 1 BOLT, FLANGE 2 NUT, U-FLANGE 2 PIN, SPLIT 2 SEAL, DUST 1 1
Page 18
Page 19
Page 20
REF
PART NUMBER DESCRIPTION QTY REMARKS
NO.
Page 21
FIG. 16 BRAKE
REF
PART NUMBER DESCRIPTION QTY REMARKS
NO.
J46-27250-03-00 90384-14080-00 J10-27211-00-00 J17-25670-01-00 90384-05163-00 90384-12164-00 90380-12051-00 90101-06555-00 90179-06387-00 90508-23542-00 90109-08669-00 92907-08100-00 90179-08378-00 J17-25679-01-00 92907-08200-00 J17-W2561-02-00 90384-10162-00 J17-27221-00-00 92907-10600-00 99080-07600-00 90508-14548-00 J17-25672-01-00 J17-27231-03-00 J17-27232-00-00 95317-06700-00 90506-08526-00 J17-25673-00-00
Page 22
BRAKE ARM COMP
1 .BUSH, BIMETAL FORMED
2 PEDAL, BRAKE
1 PARKING PEDAL COMP. 1 .BUSH, BIMETAL 1 .BUSH, BIMETAL 1 .BUSH, SOLID 1 BOLT, HEX. 1 NUT 1 SPRING,TORSION 1 BOLT 1 WASHER, SPRING 1 NUT 1 DAMPER 2 WASHER, PLAIN 1 SECTOR, PARKING BRAKE 1 .BUSH, BIMETAL 1 SEAL, SHAFT 2 WASHER, PLAIN 1 CIRCLIP (E) 1 SPRING, TORSION 1 PAD, PARKING 1 ROD, BRAKE 1 END, ROD 1 1 NUT, HEX. 2 SPRING,TENSION 1 DAMPER, BRAKE 1
Page 23
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Page 25
Page 26
FIG. 19 ACCELERATOR
REF
PART NUMBER DESCRIPTION QTY REMARKS
NO.
JN6-F7874-01-00 J17-27853-01-00 J38-27872-00-00 91609-60028-00 91609-35028-00 JF3-27871-00-00 95817-06025-00 90106-08040-00 95707-08500-00 90384-14080-00 93210-14104-00 JN3-F7854-00-00 95817-08016-00 90506-26282-00 JR8-F6311-00-00 91790-05012-00 90468-10050-00 90508-16460-00 90560-05001-00 95817-06025-00 95707-06500-00 90601-200U1-00 90387-068T4-00
Page 27
BRACKET, PEDAL
1 SHAFT, PEDAL
1 ARM, ACCELERATOR
1 PIN, SPRING 1 PIN, SPRING 1 PEDAL, ACCELERATOR 1 BOLT, FLANGE 1 BOLT, RD. HEX 1 NUT, FLANGE 1 BUSH, BIMETAL 2 O-RING 4 COVER, PEDAL 1 BOLT, HEX. H 3 SPRING, TENSION 1 WIRE, THROTTLE 1 PIN 1 CLIP 1 SPRING, TORSION 1 SPACER 1 BOLT, FLANGE 1 NUT, FLANGE 1 BAND 1 COLLAR 1
Page 28
REF
PART NUMBER DESCRIPTION QTY REMARKS
NO.
NOTE “A”: Assembly includes all parts except REF. Numbers 14, 15, 17 and 19 (the cap, 3 flange bolts for cap, the main bolt for the Primary Clutch assembly and the belt).
Page 29
Page 30
REF
PART NUMBER DESCRIPTION QTY REMARKS
NO.
Page 31
Page 32
Page 33
Page 34
REF
PART NUMBER DESCRIPTION QTY REMARKS
NO.
Page 35
Page 36
NOTE “A”: When replacing “Housing Holder JN3-K835G-00-00” you must also replace “Label Warning 8 JR8-K7768-00-00”.
Page 37
REF
PART NUMBER DESCRIPTION QTY REMARKS
NO.
NOTE “A”: When replacing “Panel Intermediate Body JR8-K8141-00-00” you must also replace “Indicator 1 JN3-K7741-00-00”.
Page 38
REF
PART NUMBER DESCRIPTION QTY REMARKS
NO.
Page 39
FIG. 29 BODY 2
REF
PART NUMBER DESCRIPTION QTY REMARKS
NO.
NOTE “A”: When replacing “Panel Rear Body JN6-K8142-00-00” you must also replace “Label JN6-H2377-00-00”, “Plate Caution 3 JN3-K8299-10-00”, and “Plate Caution 1 JN3-K8297-10-00”.
Page 40
Page 41
REF
PART NUMBER DESCRIPTION QTY REMARKS
NO.
NOTE “A”: When replacing “Holder 1 JN3-K8357-00-00” you must also replace “Label Warning 2 JN3-K7762-01-00”.
NOTE “B”: Includes 2, 3, 4, 5, 6.
Page 42
NOTE “A”: When replacing the RS “Cover Seat Back JN3-K8413-00-00” you must also replace “Label Warning 7 JR8-K7767-00-00”.
Page 43
NOTE “A”: When replacing “Support Seat Back JR8-K8423-00-00” you must also replace “Label Warning 6 JR8-K7766-00-00”.
Page 44
FIG. 34 STARTER GENERATOR
REF
PART NUMBER DESCRIPTION QTY REMARKS
NO.
JN6-H1100-01-00 JN3-H1150-00-00 93306-20226-00 J10-81158-10-00 J10-81159-10-00 JN6-H1110-10-00 JN6-H1160-10-00 J10-81148-10-00 95380-06600-00 92990-06600-00 92995-06100-00 J10-81146-10-00 J38-81165-10-00 J10-81166-10-00 J10-81147-10-00 95380-06600-00 92990-06600-00 92995-06100-00 JF2-81119-00-00 JF2-81111-00-00 J38-81113-10-00 J10-81115-10-00 98507-05016-00 98580-04010-00 J10-81129-10-00 J10-81145-10-00 92990-06600-00
Page 45
STARTER GENERATOR
1 .ARMATURE ASSY
1 .BEARING 1 (6202 SD)
1 .BEARING 2 (6203 SD) 1 .HOLDER, BEARING 1 .STATOR ASSY 1 .FIELD COIL ASSY 1 .SCREW 4 2 .NUT 4 .WASHER, WAVE 2 .WASHER, WAVE 4 .SCREW 2 4 .BRACKET, STARTER GENERATOR 1 1 .BRACKET, STARTER GENERATOR 2 1 .SCREW 3 2 .NUT 4 .WASHER, WAVE 2 .WASHER, WAVE 4 .BRUSH HOLDER ASSY 1 .BRUSH 4 .SPRING, BRUSH 4 .WIRE, LEAD 2 .SCREW, PAN HEAD 2 .SCREW, PAN HEAD 4 .COVER, BRUSH 4 .SCREW 1 2 .WASHER, PLAIN 2
Page 46
Page 47
REF
PART NUMBER DESCRIPTION QTY REMARKS
NO.
Page 48
Page 49
Page 50
Page 51
Page 52
Page 53
Page 54
CONTENTS
PAGE Secondary Sheave
| FIG. 1 | ENGINE ASSEMBLY | |||||
|---|---|---|---|---|---|---|
| REF NO. | PART NUMBER | DESCRIPTION | QTY | REMARKS | ||
| 1 | JR3-19001-00-00 | ENGINE ASSEMBLY | 1 | |||
| FIG. 2 | CYLINDER HEAD | |||||
|---|---|---|---|---|---|---|
| REF NO. | PART NUMBER | DESCRIPTION | QTY | REMARKS | ||
| 1 | JN6-11102-00-00 | HEAD, CYLINDER | 1 | |||
| 2 | JN6-11133-10-00 | .GUIDE, VALVE | 2 | |||
| 3 | JN6-11181-00-00 | GASKET, CYLINDER HEAD | 1 | |||
| 4 | 95817-10070-00 | BOLT, FLANGE | 4 | |||
| 5 | 99530-14016-00 | PIN, DOWEL A | 2 | |||
| 6 | 95617-08618-00 | BOLT, STUD | 2 | |||
| 7 | NGK-BPR2E-S0-00 | PLUG, SPARK | 1 | STD, U.S. | ||
| 94702-00348 | PLUG, SPARK | 1 | STD, EUROPE | |||
| NGK-BPR4E-S0-00 | PLUG, SPARK | 1 | AP, U.S. | |||
| 94702-00343 | PLUG, SPARK | 1 | AP, EUROPE | |||
| 8 | JN6-11191-01-00 | COVER, CYLINDER | 1 | |||
| 9 | JN6-11116-00-00 | .JOINT, BREATHER | 1 | |||
| 10 | JN6-11168-00-00 | COVER, BREATHER | 1 | |||
| 11 | JN6-11169-00-00 | GASKET, BREATHER | 1 | |||
| 12 | JN6-11193-00-00 | GASKET, HEAD COVER | 1 | |||
| 13 | 95817-06030-00 | BOLT, FLANGE | 4 | |||
| 14 | JN6-E1166-00-00 | PIPE, BREATHER | 1 | |||
| 15 | 95617-08710-00 | BOLT, STUD | 2 | |||
| 16 | 90467-13847-00 | CLAMP | 2 | |||
| FIG. 3 | CRANKSHAFT / PISTON | |||||
|---|---|---|---|---|---|---|
| REF NO. | PART NUMBER | DESCRIPTION | QTY | REMARKS | ||
| 1 | JN6-11400-00-00 | CRANK ASSY. | 1 | |||
| 2 | JN6-11631-00-A0 | PISTON, (STD) | 1 | STD | ||
| JN6-11635-00-00 | PISTON, (0.25mm O/S) | 1 | AP | |||
| JN6-11636-00-00 | PISTON (0.50mm O/S) | 1 | AP | |||
| 3 | JN6-11610-00-00 | PISTON RING SET, STD. | 1 | STD | ||
| JN6-11610-10-00 | PISTON RING SET, (0.25mm O/S) | 1 | AP | |||
| JN6-11610-20-00 | PISTON RING SET, (0.50mm O/S) | 1 | AP | |||
| 4 | 447-11633-00-00 | PIN, PISTON | 1 | |||
| 5 | 93450-21053-00 | CIRCLIP | 2 | |||
| 6 | JN6-11650-00-00 | CONNECTING ROD ASSY | 1 | |||
| 7 | JN6-11654-00-00 | .BOLT, CONNECTING ROD | 2 | |||
| 8 | JN6-11454-00-00 | WEIGHT, 1 | 1 | |||
| 9 | 95317-18600-00 | NUT, HEX. | 1 | |||
| 10 | 90201-18620-00 | WASHER, PLAIN | 1 | |||
| 11 | 90280-04052-00 | KEY, WOODRUFF | 1 | |||
| REF NO. | PART NUMBER | DESCRIPTION | QTY | REMARKS |
| 1 | JN6-12171-00-00 | SHAFT, CAM 1 | 1 | |
| 2 | JN6-12111-01-00 | VALVE, INTAKE | 1 | |
| 3 | JN6-12121-00-00 | VALVE, EXHAUST | 1 | |
| 4 | JN6-12153-00-00 | LIFTER, VALVE | 2 | |
| 5 | 90501-264A9-00 | SPRING, COMPRESSION | 2 | |
| 6 | J38-12117-01-00 | RETAINER, VALVE SPRING | 2 | |
| 7 | J38-12118-00-00 | LOCK, VALVE SPRING | 2 | |
| 8 | JN6-12151-00-00 | ARM, VALVE ROCKER | 2 | |
| 9 | 22F-12159-00-00 | SCREW, VALVE | 2 | |
| 10 | 90170-05302-00 | NUT, HEX. | 2 | |
| 11 | J38-12156-00-00 | SHAFT, ROCKER | 1 | |
| 12 | JN6-12154-00-00 | ROD, VALVE PUSH | 2 | |
| 13 | 5H0-12119-00-00 | SEAL, VALVE STEM | 1 |
| FIG. 5 | AIR SHROUD / FAN | |||||
|---|---|---|---|---|---|---|
| REF NO. | PART NUMBER | DESCRIPTION | QTY | REMARKS | ||
| 1 2 3 4 5 6 7 8 9 | JN6-12621-00-00 95817-06020-00 JN6-12616-00-00 97707-60520-00 JN6-12651-00-00 JN6-12652-00-00 95817-06020-00 JN6-E2691-00-00 90269-08813-00 | CASE, FAN 1 BOLT, FLANGE COVER, FAN CASE SCREW, PAN HEAD AIR SHROUD, CYLINDER 1 AIR SHROUD, CYLINDER 2 BOLT, FLANGE DUCT, 1 RIVET | 1 5 1 3 1 1 2 1 2 | |||
| 10 | JR3-2179R-03-00 | PLATE, EPA / CALIF. | 1 | UR, U.S. MODEL | ||
| FIG. 6 INTAKE | |||
|---|---|---|---|
| REF NO. PART NUMBER | DESCRIPTION | QTY | REMARKS |
| 1 JN6-13595-00-00 | JOINT | 1 | |
| 2 95707-08500-00 | NUT, FLANGE | 2 | |
| 3 JN6-13567-00-00 | GASKET | 3 | |
| 4 90119-06920-00 | BOLT, HEX HEAD W/WASHER | 2 | |
| 5 91790-05010-00 | PIN, CYL. HEAD | 2 | |
| 6 90468-10050-00 | CLIP | 2 | |
| 7 99080-07600-00 | CIRCLIP (E) | 1 | |
| 8 91790-05010-00 | PIN, CYL. HEAD | 1 | |
| 9 90468-10050-00 | CLIP | 1 | |
| 10 JN6-E4411-02-00 | CASE, AIR FILTER | 1 | SEE NOTE “A” |
| 11 JN6-E4412-01-00 | CAP, CASE 1 | 1 | |
| 12 JN6-E4450-01-00 | ELEMENT ASSY. | 1 | |
| 13 JN6-E445E-00-00 | FILTER, 1 | 1 | |
| 14 JN6-E3586-01-00 | JOINT, CARBURETOR | 1 | |
| 15 JN6-E4424-00-00 | CLIP, CAP FIT | 5 | |
| 16 93210-398D6-00 | O-RING | 1 | |
| 17 90105-06862-00 | BOLT, FLANGE | 3 | |
| 18 JN6-F6312-01-00 | WIRE, THROTTLE | 1 | |
| 19 JR8-F6331-02-00 | WIRE, STARTER | 1 | |
| 20 JN6-K7761-10-00 | LABEL, WARNING 1 | 1 | SEE NOTE “A” |
| 21 90201-118N2-00 | WASHER, PLAIN | 1 |
| JN6-14101-14-00 | CARBURETOR ASSY. | 1 | UR |
| 98507-05100-00 | .SCREW, PAN HEAD | 2 | |
| 92990-05100-00 | .WASHER | 2 | |
| JN6-14291-00-00 | .BRACKET 1 | 1 | |
| J10-14227-00-00 | .WASHER | 1 | |
| 7LV-14211-00-00 | .SCREW, PILOT ADJUSTING | 1 | |
| 73A-14212-00-00 | .SPRING, PILOT ADJUSTING | 1 | |
| 620-1414J-24-00 | .JET, PILOT | 1 | (#61.3) |
| JN6-1495H-3B-00 | .NOZZLE, MAIN | 1 | |
| 73A-1414G-00-00 | .PIPE, MAIN BLEED | 1 | |
| 3G2-1423E-33-00 | .JET, MAIN | 1 | (#83.8) |
| 796-14184-00-00 | .GASKET, FLOAT CHAMBER | 1 | |
| JN6-14185-00-00 | .FLOAT | 1 | |
| 127-14198-00-00 | .GASKET | 1 | |
| 7R1-14162-00-00 | .BOLT, HOLDING | 1 | |
| JN5-14150-00-00 | .NEEDLE ASSY | 1 | |
| 22F-14186-00-00 | .PIN, FLOAT | 1 | |
| 1WG-14922-00-00 | .SCREW, THROTTLE | 1 | |
| 73A-14212-10-00 | .SPRING | 1 | |
| 98507-04010-00 | .SCREW, PAN HEAD | 1 | |
| 92990-05100-00 | .WASHER | 1 | |
| 7E1-14191-00-00 | .PLUG, DRAIN | 1 | |
| 73A-14212-00-00 | .SPRING | 1 | |
| 7LV-14118-00-00 | .CAP | 1 | |
| 1K7-14197-01-00 | .VENT HOSE | 1 |
| FIG. 8 | EXHAUST | ||||
|---|---|---|---|---|---|
| REF NO. | PART NUMBER | DESCRIPTION | QTY | REMARKS | |
| 1 2 3 4 5 6 | JN6-E4710-00-00 7KY-14613-01-00 90179-08879-00 90185-08841-00 90119-08825-00 JN6-F1435-10-00 | MUFFLER ASSEMBLY GASKET, EXHAUST 1 NUT NUT, U-FLANGE BOLT, HEX HEAD W/WASHER BRACKET, MUFFLER | 1 1 2 1 2 1 | ||
| JN6-15100-02-00 | CRANKCASE ASSY | 1 |
|---|---|---|
| JN6-15155-00-00 | .NOZZLE, 3 | 1 |
| JN6-15123-00-00 | PLATE, BAFFLE | 1 |
| 90159-06107-00 | SCREW, W/WASHER | 1 |
| 93306-30709-00 | BEARING | 1 |
| 93102-35191-00 | SEAL, OIL | 1 |
| 93306-20211-00 | BEARING | 1 |
| 90340-12097-00 | PLUG, STRAIGHT | 1 |
| 812-11198-00-00 | GASKET | 1 |
| 91808-16023-00 | PIN, DOWEL A | 2 |
| JN6-15411-00-00 | COVER, CRANKCASE | 1 |
| 93306-20716-00 | BEARING | 1 |
| 93102-35191-00 | SEAL, OIL | 1 |
| 93306-20211-00 | BEARING | 1 |
| JN6-15451-02-00 | GASKET, CRANKCASE | 1 |
| 95817-08045-00 | BOLT, FLANGE | 6 |
| 95817-10050-00 | BOLT, FLANGE | 2 |
| 796-15363-01-00 | PLUG, OIL | 1 |
| 93210-22344-00 | O-RING | 1 |
| J38-15361-00-00 | GAUGE, LEVEL | 1 |
| REF NO. | PART NUMBER | DESCRIPTION | QTY | REMARKS |
| 1 | JN6-F1411-00-00 | BRACKET, ENGINE 1 | 1 | |
| 2 | JN6-F1419-02-00 | BRACKET, ENGINE 2 | 1 | |
| 3 | JN6-F1481-00-00 | BOLT, ENGINE | 4 | |
| 4 | 92907-10200-00 | WASHER, PLAIN | 4 | |
| 5 | 95607-10200-00 | NUT, U-FLANGE | 4 | |
| 6 | 90101-08870-00 | BOLT, HEX | 4 | |
| 7 | 90201-088K6-00 | WASHER, PLAIN | 4 | |
| 8 | JN6-F1486-00-00 | DAMPER, 2 | 8 | |
| 9 | JN6-F1459-00-00 | SPACER | 2 | |
| 10 | JN6-F1459-10-00 | SPACER | 2 | |
| 11 | 95617-08200-00 | NUT, U-FLANGE | 4 |
| JN6-F2110-01-00 | REAR ARM COMP. | 1 |
|---|---|---|
| JN6-F2128-01-00 | COVER, 1 | 1 |
| JN6-F211E-01-00 | PANEL, INNER 1 | 1 |
| JN6-F211G-01-00 | PANEL, INNER 2 | 1 |
| 90267-48850-00 | RIVET, BLIND | 4 |
| 90267-40851-00 | RIVET, BLIND | 2 |
| JN6-F2123-01-00 | BUSHING, 1 | 1 |
| 90105-13864-00 | BOLT, FLANGE | 1 |
| 90179-13878-00 | NUT | 1 |
| 97017-10020-00 | BOLT, HEX. HEAD | 2 |
| 92907-10100-00 | WASHER, LOCK | 2 |
| 92907-10600-00 | WASHER, PLAIN | 2 |
| JN6-F217G-00-00 | ROD, CONNECTING | 1 |
| JN6-F2124-00-00 | .BUSHING, 2 | 2 |
| 95817-12065-00 | BOLT, FLANGE | 2 |
| 95617-12200-00 | NUT, U-FLANGE | 2 |
| 90201-12426-00 | WASHER, PLAIN | 2 |
| JN3-F2210-00-00 | SHOCK ABSORBER | 2 |
| 95807-10055-00 | BOLT, FLANGE | 4 |
| 95607-10200-00 | NUT, U-FLANGE | 4 |
| REF NO. | PART NUMBER | DESCRIPTION | QTY | REMARKS |
| 1 | JR8-F2501-00-00 | FRAME COMP. | 1 | |
| 2 | JN6-F254R-00-00 | SUPPORT, BODY MOUNTING | 1 | |
| 3 | 95817-08016-00 | BOLT, FLANGE | 2 | |
| 4 | 90480-25856-00 | GROMMET | 1 | |
| 5 | JR8-G6554-00-00 | BRACKET 1 | 2 | |
| 6 | 95807-10055-00 | BOLT, FLANGE | 2 | |
| 7 | 95607-10200-00 | NUT, FLANGE | 2 |
| REF NO. | PART NUMBER | DESCRIPTION | QTY | REMARKS |
| 28 | J38-23516-00-00 | PIN, STEERING KNUCKLE | 1 | |
| 29 | 90201-156J2-00 | WASHER, PLAIN | 1 | |
| 30 | J38-23528-00-00 | SEAL, DUST 2 | 1 | |
| 31 | 91609-60028-00 | PIN, SPRING | 1 | |
| 32 | 91609-35028-00 | PIN, SPRING | 1 | |
| 33 | 95817-10075-00 | BOLT, FLANGE | 4 | |
| 34 | 95607-10200-00 | NUT, U-FLANGE | 4 | |
| 35 | 91490-25020-00 | PIN, SPLIT | 4 | |
| 36 | JJ3-F3350-00-00 | CUSHION ASSY. | 2 | |
| 37 | 95817-10065-00 | BOLT, FLANGE | 2 | |
| 38 | 95817-10055-00 | BOLT, FLANGE | 2 | |
| 39 | 95607-10200-00 | NUT, U-FLANGE | 4 | |
| 40 | JG5-WF511-00-00 | HUB | 2 | |
| 41 | 93306-204X0-00 | BEARING | 2 | |
| 42 | 93306-005Y3-00 | BEARING | 2 | |
| 43 | 90387-241M7-00 | COLLAR | 2 | |
| 44 | 93102-30083-00 | SEAL, OIL | 2 | |
| 45 | 90209-32271-00 | WASHER | 2 | |
| 46 | 95607-14100-00 | NUT, U | 2 | |
| 47 | 91490-25020-00 | PIN, SPLIT | 2 | |
| 48 | JN6-F5118-00-00 | COVER, HUB DUST | 2 | |
| 49 | JN6-F5100-11-00 | FR. WHEEL ASSY | 2 | |
| 50 | 90179-12262-00 | NUT | 8 |
| REF NO. PART NUMBER FIG. 14 STEERING | DESCRIPTION | QTY REMARKS |
|---|---|---|
| JG5-F3811-00-00 | COLUMN, STEERING | 1 |
| J38-23816-00-00 | ARM, PITMAN | 1 |
| 93102-22314-00 | SEAL, OIL | 1 |
| J55-F3876-00-00 | BOLT | 1 |
| 93332-000Y2-00 | BEARING | 2 |
| J10-23877-00-00 | NUT | 1 |
| J10-23444-00-00 | WASHER | 1 |
| JN3-F3818-00-00 | COVER, STEERING | 1 |
| J38-23462-01-00 | SEAL, STEERING | 1 |
| J10-23459-00-00 | BOLT | 1 |
| 90170-08024-00 | NUT, HEX. | 1 |
| 95817-06020-00 | BOLT, FLANGE | 4 |
| JN3-F3814-00-00 | HOLDER, HANDLE | 1 |
| J10-23840-00-00 | STEERING SHAFT | 1 |
| JN3-F3838-00-00 | WHEEL, STEERING | 1 |
| 95617-12100-00 | NUT, SELF-LOCKING | 1 |
| 92907-12200-00 | WASHER, PLAIN | 1 |
| J38-23826-01-00 | ARM, IDLER | 1 |
| 95707-16300-00 | NUT, NYLON | 1 |
| 90215-16252-00 | WASHER, TONGUE | 1 |
| 95817-10050-00 | BOLT, FLANGE | 4 |
| JN6-F3845-00-00 | UNIVERSAL JOINT | 2 |
| JN6-F3841-00-00 | UNIVERSAL JOINT | 2 |
| 95607-10200-00 | NUT, (RH THREAD) | 2 |
| 90170-12054-00 | NUT, (LH THREAD) | 2 |
| JN6-F3850-11-00 | TIE ROD ASSY, RIGHT | 1 |
| JN6-F3830-11-00 | TIE ROD ASSY, LEFT | 1 |
| FIG. 14 | STEERING | ||||
|---|---|---|---|---|---|
| REF NO. | PART NUMBER | DESCRIPTION | QTY | REMARKS | |
| 28 29 | 95607-10200-00 91490-25020-00 | NUT, U-FLANGE PIN, SPLIT | 4 4 | ||
| JN6-F4110-01-00 | FUEL TANK COMP | 1 | |
| JN6-F4610-00-00 | CAP ASSY. | 1 | |
| 95817-08020-00 | BOLT, FLANGE | 2 | |
| 90560-08066-00 | SPACER | 2 | |
| JN6-F4410-00-00 | FUEL PUMP ASSY | 1 | |
| 95817-06016-00 | BOLT, FLANGE | 2 | |
| JN6-F4312-00-00 | PIPE, 2 | 1 | |
| JN6-F4560-00-00 | FILTER ASSY. | 1 | |
| JN6-F4311-00-00 | PIPE, FUEL | 1 | |
| JN6-F4313-00-00 | PIPE, 3 | 1 | |
| JN6-F4314-00-00 | PIPE, 4 | 1 | |
| 90467-12845-00 | CLIP | 2 | RED |
| 90467-10846-00 | CLIP | 6 | GREEN |
| 90464-11816-00 | CLAMP | 3 | |
| JN3-F4300-02-00 | .FUEL PIPE JOINT | 1 | |
| 93210-228C4-00 | .O-RING | 1 | |
| 98507-05014-00 | .SCREW, PAN HEAD | 4 | |
| 92907-05100-00 | .WASHER, LOCK | 4 | |
| 92907-05600-00 | .WASHER, PLAIN | 4 |
| FIG. 16 | BRAKE | ||||
|---|---|---|---|---|---|
| REF NO. | PART NUMBER | DESCRIPTION | QTY | REMARKS | |
| 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 | J17-27228-00-00 92907-05600-00 99080-04600-00 90201-123F2-00 90508-26557-00 90380-12105-00 90201-104G8-00 J55-27226-00-00 JN3-F7245-00-00 90508-405A9-00 90101-10447-00 95617-10200-00 J55-2252M-00-00 J17-27246-00-00 95817-08020-00 J17-25673-00-00 90387-107F8-00 JR8-F5685-00-00 93210-132A8-00 91701-10022-00 91490-30020-00 JN6-F5681-00-00 90249-14129-00 90179-08885-00 95317-08700-00 JN6-F6341-00-00 JF2-F6351-10-00 | PIN, LINK JOINT WASHER, PLAIN CIRCLIP (E) WASHER, PLAIN SPRING, TORSION BUSH, SOLID WASHER, PLAIN WASHER, LINK PAD, BRAKE PEDAL SPRING,TORSION BOLT, HEX. NUT, U-FLANGE BRACKET, 3 NAIL, BRAKE BOLT, FLANGE DAMPER, BRAKE COLLAR ROD O-RING PIN PIN, SPLIT EQUALIZER, BRAKE PIN NUT, FLANGE LOCK NUT, HEX. WIRE, BRAKE 1 WIRE, BRAKE 2 | 1 1 1 1 1 1 2 1 1 1 1 1 1 1 2 1 1 1 2 1 1 1 1 1 1 1 1 | ||
| FIG. 16 | BRAKE | ||||
|---|---|---|---|---|---|
| REF NO. | PART NUMBER | DESCRIPTION | QTY | REMARKS | |
| 55 56 57 58 59 60 | 99001-09600-00 91701-08018-00 91701-08026-00 91490-25020-00 95817-06016-00 95617-08200-00 | CIRCLIP (E) PIN PIN PIN,SPLIT BOLT, FLANGE NUT, U-FLANGE | 4 2 2 4 2 1 | ||
| FIG. 17 | BRAKE 2 | |||||
|---|---|---|---|---|---|---|
| REF NO. | PART NUMBER | DESCRIPTION | QTY | REMARKS | ||
| 1 | JN6-F7280-00-00 | BACKING PLATE, | (RH) | 1 | (FOR RIGHT WHEEL ONLY) | |
| 2 | JN3-F5340-00-00 | .SHOE, BRAKE SET | 1 | (FOR ONE WHEEL) | ||
| 3 | JG5-F819G-00-00 | .REPAIR PARTS KIT | 1 | |||
| 4 | JG5-F7286-00-00 | .COVER, DUST | 1 | |||
| 5 | JN6-F722F-00-00 | .LEVER ADJUSTER (RH) | 1 | |||
| FIG. 18 | BRAKE 3 | ||||
|---|---|---|---|---|---|
| REF NO. | PART NUMBER | DESCRIPTION | QTY | REMARKS | |
| 1 | JN6-F7290-00-00 | BACKING PLATE, (LH) | 1 | (FOR LEFT WHEEL ONLY) | |
| 2 | JN3-F5330-00-00 | .SHOE, BRAKE SET | 1 | (FOR ONE WHEEL) | |
| 3 | JG5-F819G-00-00 | .REPAIR PARTS KIT | 1 | ||
| 4 | JG5-F7286-00-00 | .COVER, DUST | 1 | ||
| 5 | JN6-F722E-00-00 | .LEVER ADJUSTER (LH) | 1 | ||
| FIG. 20 GOVERNOR | |||
|---|---|---|---|
| REF NO. PART NUMBER | DESCRIPTION | QTY | REMARKS |
| 1 J38-27951-00-00 | LEVER, SPEED | 1 | |
| 2 95317-06600-00 | NUT, HEX. | 1 | |
| 3 90386-08141-00 | BUSH | 2 | |
| 4 90508-40678-00 | SPRING, TORSION | 1 | |
| 5 J38-27959-00-00 | SCREW, ADJUSTING | 1 | |
| 6 95607-06200-00 | NUT, U-FLANGE | 1 | |
| 7 JN3-G6555-00-00 | BRACKET 2 | 1 | |
| 8 90105-08859-00 | BOLT, FLANGE | 1 |
| JN6-G6201-00-00 | PRIMARY CLUTCH ASSEMBLY | 1 | SEE NOTE “A” | |
| 1 | JN6-G6210-00-00 | PRIMARY FIXED SHEAVE | 1 | |
| 2 | JN6-G6220-00-00 | PRIMARY SLIDING SHEAVE | 1 | |
| 3 | 93101-28831-00 | .SEAL, OIL | 2 | |
| 4 | 90384-27823-00 | .BUSH, BIMETAL | 2 | |
| 5 | 93700-06810-00 | .NIPPLE, GREASE | 1 | |
| 6 | 90338-04840-00 | .PLUG | 3 | |
| 7 | JN6-G6232-00-00 | WEIGHT, 1 | 3 | |
| 8 | 90109-06860-00 | BOLT | 3 | |
| 9 | 90185-06834-00 | NUT, SELF-LOCKING | 3 | |
| 10 | JN6-G6251-00-00 | SPIDER | 1 | |
| 11 | JN6-G6258-01-00 | COLLAR, ROLLER | 3 | |
| 12 | 93610-358A3-00 | PIN, DOWEL | 3 | |
| 13 | JN6-G6253-00-00 | SLIDER | 6 | |
| 14 | JN6-G6231-00-00 | CAP | 1 | |
| 15 | 90105-06861-00 | BOLT, FLANGE | 3 | |
| 16 | 90201-228K5-00 | WASHER, PLAIN | 1 | |
| 17 | JN6-G6249-00-00 | BOLT | 1 | |
| 18 | JN6-G621F-00-00 | SHIM, THRUST | 6 | |
| 19 | J55-G6241-00-00 | BELT | 1 |
| FIG. 22 SECONDARY SHEAVE | |
| REF NO. PART NUMBER DESCRIPTION QTY | REMARKS |
| 1 JN6-G6260-00-00 SECONDARY FIXED SHEAVE 1 | |
| 2 JN6-G6271-02-00 SECONDARY SLIDING SHEAVE 1 | |
| 3 93700-06809-00 .NIPPLE, GREASE 1 | |
| 4 93109-20069-00 .SEAL, OIL 2 | |
| 5 90384-20143-00 BUSHING 1 | |
| 6 JN6-G6270-0I-KT SECONDARY SLIDING SHEAVE KIT 1 | SEE NOTE “A” |
| 7 JN6-G6280-00-00 SECONDARY SPRING SEAT 1 | |
| 8 JN6-E7688-00-00 .SHOE, RAMP 3 | |
| 9 90110-04834-00 .BOLT, HEX. SOCKET 3 | |
| 10 90508-45844-00 SPRING, TORSION 1 | L=100.5mm±1.5 |
| 11 90280-05022-00 KEY, WOODRUFF 1 | |
| 12 90202-20130-00 WASHER, PLAIN 1 | |
| 13 90201-12588-00 WASHER, PLAIN 1 | |
| 14 95617-12200-00 NUT, U-FLANGE 1 | |
| NOTE “A”: Secondary sheave kit includes oil seals, bushing and grease nipple. |
| JN3-G6290-00-00 | CASE ASSY | 1 |
| JN3-G6313-00-00 | COVER, TRANSMISSION | 1 |
| 93102-25868-00 | SEAL, OIL | 1 |
| 93306-303Y6-00 | BEARING | 3 |
| JN6-G6410-00-00 | DIFFERENTIAL ASSY. | 1 |
| 93306-005Y4-00 | BEARING | 1 |
| JN6-G6555-00-00 | BRACKET, 2 | 1 |
| 90105-08859-00 | BOLT, FLANGE | 7 |
| 93306-007Y0-00 | BEARING | 2 |
| JN3-G633E-00-00 | BAR, 1 | 1 |
| 91490-25030-00 | PIN, SPLIT | 2 |
| 90101-10854-00 | BOLT, HEX. | 4 |
| 90170-10840-00 | NUT, HEX. | 4 |
| 90105-10840-00 | BOLT, FLANGE | 4 |
| JN3-G6320-00-00 | SHAFT, INPUT ASSY. | 1 |
| JN3-G6432-00-00 | STOPPER | 1 |
| ACC-QUICK-GS-KT | SEALANT 1 | 1 |
| 90101-08856-00 | BOLT, HEX. | 11 |
| JN3-G6314-00-00 | COVER, TRANSMISSION | 1 |
| JN3-G633G-00-00 | SHAFT | 1 |
| JN3-G6355-00-00 | GEAR, PRIMARY | 1 |
| 93101-24822-00 | SEAL, OIL | 2 |
| JN3-G6511-00-00 | SHAFT, RR. AXLE | 1 |
| JN3-G6512-00-00 | SHAFT, RR. AXLE | 1 |
| 93420-44805-00 | CIRCLIP | 4 |
| 93306-004X5-00 | BEARING | 2 |
| JN3-G6514-00-00 | HUB, RR. AXLE | 2 |
| FIG. 23 | TRANSMISSION 1 | |||||
|---|---|---|---|---|---|---|
| REF NO. | PART NUMBER | DESCRIPTION | QTY | REMARKS | ||
| 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 | JN3-G6556-00-00 90185-16833-00 JH7-G5619-00-00 90101-08855-00 90170-08841-00 90201-178H8-00 JN3-G6316-00-00 JN3-G6326-00-00 JN3-G6327-00-00 JN3-G6356-00-00 90201-208H9-00 90201-208J0-00 93440-20813-00JN3-G638A-00-00 JN6-G638E-00-00 90113-08803-00 90501-10852-00 93500-06826-00 93410-12822-00 90202-12807-00 93104-11829-00 93109-10820-00 JN3-G6249-00-00 JN3-G6153-00-00 93606-10842-00 JN3-G6344-00-00 JN3-G6344-10-00 | BRACKET, 3 NUT, SELF-LOCKING CAP BOLT, HEX. NUT, HEX. WASHER, PLAIN GEAR, PINION GEAR, WHEEL 1 GEAR, WHEEL 2 GEAR, IDLER WASHER, PLAIN WASHER, PLAIN CIRCLIP BAR, SHIFT 1 BAR, SHIFT 2 BOLT, SET SPRING, COMPRESSION BALL CIRCLIP WASHER, PLAIN SEAL, OIL SEAL, OIL BOLT COLLAR, GUIDE PIN, DOWEL SHIM SHIM | 1 2 1 8 8 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 | 0.76mm (0.030in) 0.90mm (0.035in) | ||
| FIG. 23 | TRANSMISSION 1 | |||||
|---|---|---|---|---|---|---|
| REF NO. | PART NUMBER | DESCRIPTION | QTY | REMARKS | ||
| JN3-G6344-20-00 | SHIM | 1 | 1.0mm (0.040in) | |||
| JN3-G6344-30-00 | SHIM | 1 | 1.14mm (0.045in) | |||
| JN3-G6344-40-00 | SHIM | 1 | 1.27mm (0.050in) | |||
| JN3-G6344-50-00 | SHIM | 1 | 1.39mm (0.055in) | |||
| JN3-G6344-60-00 | SHIM | 1 | 1.52mm (0.060in) | |||
| JN3-G6344-70-00 | SHIM | 1 | 1.65mm (0.065in) | |||
| JN3-G6344-80-00 | SHIM | 1 | 0.38mm (0.015in) | |||
| 54 | JN3-G6319-00-00 | GASKET | 1 | |||
| 55 | 93410-25017-00 | CIRCLIP (S) | 1 | |||
| 56 | JN6-G6300-01-00 | TRANSAXLE ASSEMBLY | 1 | With brake plates | ||
| FIG. 24 | REAR AXLE MOUNT / WHEEL | ||||||
|---|---|---|---|---|---|---|---|
| REF NO. | PART NUMBER | DESCRIPTION | QTY | REMARKS | |||
| 1 | JN6-F5100-11-00 | WHEEL ASSY. | 2 | ||||
| 2 | 90179-12262-00 | NUT | 8 | ||||
| 3 | J55-G6521-00-00 | DRUM | 2 | ||||
| 4 5 6 7 | JN6-F5118-00-00 95817-08075-00 95707-08500-00 97017-10020-00 | COVER, HUB DUST BOLT, FLANGE NUT, FLANGE BOLT | 2 1 1 8 | ||||
| 8 9 | 92907-10100-00 90201-102G9-00 | WASHER, LOCK WASHER | 8 8 | ||||
| 95617-08100-00 | NUT, U | 1 |
|---|---|---|
| JR8-G8330-01-00 | CABLE, SHIFT ASSY. | 2 |
| J55-G6383-00-00 | LEVER, SHIFT 2 | 1 |
| JR8-G6371-01-00 | WIRE SHIFT | 2 |
| JF2-46382-00-00 | LEVER, SHIFT 1 | 1 |
| 91702-06014-00 | PIN | 2 |
| 92907-06600-00 | WASHER, PLAIN | 2 |
| 91490-20025-00 | PIN, SPLIT | 2 |
| JN3-G6381-00-00 | KNOB, SHIFT | 1 |
| JN3-G6376-00-00 | SPRING SET | 1 |
| 90201-201L9-00 | WASHER, PLAIN | 1 |
| 90201-19551-00 | WASHER, PLAIN | 1 |
| 99009-19400-00 | CIRCLIP (S) | 1 |
| 98507-04016-00 | SCREW, PANHEAD | 2 |
| 92907-04100-00 | WASHER, LOCK | 2 |
| 92907-04600-00 | WASHER | 2 |
| JN3-G6372-00-00 | BRACKET, SHIFT | 1 |
| 95817-06016-00 | BOLT, FLANGE | 4 |
| JN3-82617-00-00 | SWITCH | 1 |
| 90465-06038-00 | CLAMP | 1 |
| 90464-19815-00 | CLAMP | 1 |
| FIG. 26 | BUMPER | ||||
|---|---|---|---|---|---|
| REF NO. | PART NUMBER | DESCRIPTION | QTY | REMARKS | |
| 1 | JN3-K7510-02-00 | FRONT BUMBER COMP. | 1 | ||
| 2 3 4 5 6 | JN3-K8164-00-00 JN3-K8165-00-00 95817-06016-00 95817-08016-00 JN6-K7540-00-00 | STAY, FR. BUMPER STAY, FR. BUMPER BOLT, FLANGE BOLT, FLANGE REAR BUMPER | 1 1 4 2 1 | ||
| 7 8 9 | JN3-K8174-00-00 95817-10020-00 95817-06016-00 | STAY, RR. BUMPER BOLT, FLANGE BOLT, FLANGE | 2 2 4 | ||
| REF NO. | PART NUMBER | DESCRIPTION | QTY | REMARKS |
| 1 | JN3-K8115-00-00 | COWL, FRONT | 1 | IVORY |
| 2 | JN3-K818E-00-00 | CAP, PROTECTOR | 2 | W/O SUNTOP |
| 3 | JN6-F4161-01-00 | EMBLEM, 1 | 1 | |
| 4 | 90162-04002-00 | SCREW, OVAL C | 2 | |
| 5 | JF2-K811G-00-00 | BOLT, COWL FITTING | 1 | |
| 6 | 98980-06016-00 | SCREW, BINDING | 2 | |
| 7 | JF2-K811V-00-00 | PROTECTOR, 1 | 1 | |
| 8 | JF2-K8261-02-00 | PLATE, BODY PROTECTOR | 2 | |
| 9 | JN3-K8117-00-00 | PLATE, 1 | 12 | |
| 10 | JF2-K8262-01-00 | PLATE, BODY PROTECTOR | 1 | |
| 11 | JF2-K8263-01-00 | PLATE, BODY PROTECTOR | 1 | |
| 12 | 90185-06836-00 | NUT, SELF-LOCKING | 12 | |
| 13 | JN6-K8264-00-00 | PLATE, BODY PROTECTOR | 1 | |
| 14 | 95607-06200-00 | NUT, U-FLANGE | 2 | |
| 15 | JN6-K8265-00-00 | PLATE, BODY PROTECTOR | 1 | |
| 16 | 95607-06200-00 | NUT, U-FLANGE | 2 | |
| 17 | JN3-K8273-00-00 | COVER, HOLE 1 | 1 | |
| 18 | JF2-K8114-02-00 | PANEL, FRONT | 1 | |
| 19 | 90269-08069-00 | RIVET | 3 | |
| 20 | JN3-K815G-00-00 | SEAL, FRONT STORAGE | 1 | |
| 21 | JR8-K7768-00-00 | LABEL, WARNING 8 | 1 | SEE NOTE “A” |
| 22 | JN6-K835E-00-00 | HOLDER, BEVERAGE | 1 | |
| 23 | JN3-K835G-00-00 | HOUSING, HOLDER | 1 | SEE NOTE “A” |
| 24 | 97707-60130-00 | SCREW, PAN HEAD | 6 | |
| 25 | JN6-K8182-00-00 | PLATE, 2 | 1 | |
| 26 | 90267-63047-00 | RIVET, BLIND | 2 |
| 1 | JR8-K8420-00-00 | SEAT ASSY. 2 | 1 | |
|---|---|---|---|---|
| 2 | JR8-K8141-00-00 | PANEL, INTERMEDIATE BODY | 1 | IVORY SEE NOTE “A” |
| 3 | 90338-05834-00 | PLUG, SEAT SEAL | 12 | |
| 4 | JN3-K842A-00-00 | SEAT SEAL 2 | 1 | |
| 5 | JR8-K8425-00-00 | SEAT SEAL | 2 | |
| 6 | JN6-K824E-00-00 | TRIM, REAR BODY | 1 | |
| 7 | JN3-K7741-00-00 | INDICATOR 1 | 1 | SEE NOTE “A” |
| 8 | 90111-06810-00 | BOLT, HEX SOCKET | 2 | |
| 9 | JR8-K8447-00-00 | TRIM | 2 | |
| 10 | 9560P-08200-00 | NUT | 4 | |
| 11 | 90201-088S2-00 | WASHER | 4 | |
| 12 | 90101-08870-00 | BOLT | 4 | |
| 13 | 4XE-F1399-00-00 | NUT (RIVNUT) | 6 | |
| 14 | 5FU-F111A-00-00 | END PLUG | 2 | |
| 15 | 4XE-F1399-00-00 | CAP, ROUND | 2 | |
| 16 | 90269-08813-00-00 | RIVET | 4 | |
| 17 | 90267-63047-00 | RIVET, BLIND | 10 | |
| 18 | JN6-K8231-00-00 | MAT MAIN FLOOR 1 | 1 | |
| 19 | JN6-K8232-00-00 | MAT MAIN FLOOR 2 | 1 | |
| 20 | JN6-K8233-00-00 | MAT MAIN FLOOR 3 | 1 | |
| JN6-K8142-00-00 | PANEL, REAR BODY | 1 | IVORY SEE NOTE “A” |
| 90110-06200-00 | BOLT, HEX. SOCKET | 2 | |
| 90201-068H0-00 | WASHER, PLAIN | 2 | |
| 90183-06811-00 | NUT, SPRING | 2 | |
| JN3-K8363-00-00 | PROTECTOR | 2 | |
| 90338-05834-00 | PLUG, REAR BODY CHOKE HOLE | 1 | |
| JN3-K8425-00-00 | SEAL, SEAT | 2 | |
| JN3-K842A-00-00 | SEAL, SEAT 2 | 2 | |
| 90338-05834-00 | PLUG | 20 | |
| JN6-K824E-00-00 | TRIM, REAR BODY | 1 | |
| JF2-K8237-00-00 | COVER, REAR FLOOR | 1 | |
| 90269-08069-00 | RIVET | 7 | |
| 90101-06876-00 | BOLT, HEX HEAD W/WASHER | 2 | UR |
| 90201-068G7-00 | WASHER, PLAIN | 4 | UR |
| 90185-06836-00 | NUT, SELF LOCK | 2 | UR |
| JN3-K8151-00-00 | PANEL, INSPECTION | 1 | |
| 90267-36853-00 | RIVET, BLIND | 2 | |
| JR8-K8241-00-00 | MAT, REAR FLOOR | 1 | |
| 90269-08813-00 | RIVET | 4 | |
| JN6-K8251-01-00 | PAD, SILENCER 1 | 1 | |
| JN6-K8252-01-00 | PAD, SILENCER 2 | 1 | |
| JR8-F4236-00-00 | MARK 2 | 1 | UR |
| JN6-H2377-00-00 | LABEL | 1 | SEE NOTE “A” |
| JN3-K8299-10-00 | PLATE, CAUTION 3 | 1 | SEE NOTE “A” |
| 25 | JN3-K8297-10-00 | PLATE, CAUTION 1 | 1 SEE NOTE “A” | |||
| 26 | JN6-F4239-00-00 | MARK 5 | 1 UR | |||
| 27 | JN3-K8243-00-00 | MAT, BODY SIDE LEFT | 1 | |||
| 28 | JN3-K8244-00-00 | MAT, BODY SIDE RI | GHT | 1 | ||
| 29 | 90269-07810-00 | RIVET | 10 | |||
| 30 | 90338-25836-00 | PLUG, REAR BODY | F | / | R HOLE | 1 |
| FIG. 30 BODY FITTING | |||
|---|---|---|---|
| REF NO. PART NUMBER | DESCRIPTION | QTY | REMARKS |
| 1 JN6-K8271-00-00 | SERVICE LID | 1 | |
| 2 JR8-K821F-01-00 | PLATE, SIDE TRIM | 1 | |
| 3 JR8-K8215-01-00 | PLATE, SIDE TRIM | 1 | |
| 4 90267-48154-00 | RIVET, BLIND | 6 | |
| 5 90267-48086-00 | RIVET, BLIND | 4 | |
| 6 JF2-K8191-00-00 | PANEL, REAR FENDER (LH) | 1 | |
| 7 JF2-K8192-00-00 | PANEL, REAR FENDER (RH) | 1 | |
| 8 JF2-K8187-00-00 | FLAP, FRONT FENDER LEFT | 1 | |
| 9 JF2-K8189-00-00 | FLAP, FRONT FENDER RIGHT | 1 | |
| 10 90267-48831-00 | RIVET, BLIND | 4 |
| 1 | JN3-K8357-00-00 | HOLDER, 1 | 1 | SEE NOTE “A” |
| 2 | JN6-K8358-00-00 | HOLDER, 2 | 1 | |
| 3 | 97707-40625-00 | SCREW, PAN HEAD | 2 | |
| 4 | 90201-044H9-00 | WASHER, PLAIN | 2 | |
| 5 | 90502-10013-00 | SPRING, CONICAL | 2 | |
| 6 | 90387-046N7-00 | COLLAR | 2 | |
| 7 | JN3-K7762-01-00 | LABEL, WARNING 2 | 1 | SEE NOTE “A” |
| 8 | JN6-K8358-00-KT | INFORMATION HOLDER KIT | 1 | SEE NOTE “B” |
| 9 | 90111-08803-00 | BOLT, HEX. SOCKET | 2 | |
| 10 | 90201-08103-00 | WASHER, PLAIN | 4 | |
| 11 | 90185-08832-00 | NUT, SELF-LOCKING | 2 | |
| 12 | JN3-K8340-00-00 | LUGGAGE RACK | 1 | |
| 13 | 5FU-F111A-00-00 | END PLUG | 2 |
| REF NO. | PART NUMBER | DESCRIPTION | QTY | REMARKS | |
|---|---|---|---|---|---|
| 1 | JN6-K8401-10-00 | CUSHION SEAT | 1 | UR | |
| 2 | JN6-K8404-10-00 | .COVER, SEAT | 1 | ||
| 3 | JF2-K8427-00-00 | HINGE, SEAT FEMALE | 2 | ||
| 4 | 90105-06903-00 | BOLT, FLANGE | 4 | ||
| 5 | JN3-K8426-01-00 | HINGE, SEAT MALE | 2 | UR | |
| 6 | 90111-06810-00 | BOLT, BUTTON | 4 | ||
| 7 | 90204-06870-00 | WASHER, LOCK | 4 | ||
| 8 | JN6-K8361-00-00 | ARM REST 1 | 1 | UR | |
| 9 | JN6-K8362-00-00 | ARMREST 2 | 1 | ||
| 10 | 90167-04815-00 | SCREW, P/H TAPPING | 4 | ||
| 11 | 90185-08839-00 | NUT, SELF LOCKING | 8 | ||
| 12 | 95617-08200-00 | NUT, U-FLANGE | 4 | ||
| 13 | JN6-K8121-00-00 | REINFORCEMENT 1 | 2 | ||
| 14 | JN6-K8122-01-00 | REINFORCEMENT 2 | 2 | UR | |
| 15 | JN3-K8402-00-00 | BACK, SEAT SUB. | 2 | ||
| 16 | JN3-K841G-09-00 | .COVER, SEAT BACK 2 | 1 | ||
| 17 | JN3-K8413-00-00 | COVER, SEAT BACK | 2 | SEE NOTE “A” | |
| 18 | 90111-08803-00 | BOLT, HEX SOCKET | 4 | ||
| 19 | 90201-098J4-00 | WASHER, PLAIN | 4 | ||
| 20 | 958950-06025-00 | BOLT, FLANGE | 4 | ||
| 21 | 90201-068G0-00 | WASHER, PLAIN | 4 | ||
| 22 | 90201-068G6-00 | WASHER, PLAIN | 4 | ||
| 23 | JR8-K8420-00-00 | SEAT ASSY. 2 | 1 | ||
| 24 | JN3-K842H-00-00 | RETAINER, SEAT | 2 | ||
| 25 | JR8-K7767-00-00 | LABEL, WARNING 7 | 1 | SEE NOTE “A” | |
| 26 | JR8-K8461-00-00 | PROTECTOR 1 | 2 | ||
| REF NO. | PART NUMBER | DESCRIPTION | QTY | REMARKS |
| 1 | JN6-K8401-10-00 | CUSHION SEAT | 1 | UR |
| 2 | JN6-K8404-10-00 | .COVER, SEAT | 1 | |
| 3 | JF2-K8427-00-00 | HINGE, SEAT FEMALE | 2 | |
| 4 | 90105-06903-00 | BOLT, FLANGE | 4 | |
| 5 | JN3-K8426-01-00 | HINGE, SEAT MALE | 2 | UR |
| 6 | 90111-06810-00 | BOLT, BUTTON | 4 | |
| 7 | 90204-06870-00 | WASHER, LOCK | 4 | |
| 8 | JR8-K836L-00-00 | ARM REST 3 | 1 | |
| 9 | JN6-K8362-00-00 | ARMREST 2 | 1 | |
| 10 | 90167-04815-00 | SCREW, P/H TAPPING | 4 | |
| 11 | 90185-08839-00 | NUT, SELF LOCKING | 8 | |
| 12 | 95617-08200-00 | NUT, U-FLANGE | 4 | |
| 13 | JN6-K8121-00-00 | REINFORCEMENT 1 | 2 | |
| 14 | JN6-K8122-01-00 | REINFORCEMENT 2 | 2 | UR |
| 15 | JN3-K8402-00-00 | BACK, SEAT SUB. | 2 | |
| 16 | JN3-K841G-09-00 | .COVER, SEAT BACK 2 | 1 | |
| 17 | JN3-K8413-00-00 | COVER, SEAT BACK | 2 | |
| 18 | 90119-08820-00 | BOLT, HEX. W/WASHER | 4 | |
| 19 | 90201-098J4-00 | WASHER, PLAIN | 4 | |
| 20 | 958950-06025-00 | BOLT, FLANGE | 4 | |
| 21 | 90201-068G0-00 | WASHER, PLAIN | 4 | |
| 22 | 90201-068G6-00 | WASHER, PLAIN | 4 | |
| 23 | JR8-K8423-00-00 | SUPPORT, SEAT BACK | 1 | SEE NOTE “A” |
| 24 | JN3-K842H-00-00 | RETAINER, SEAT | 2 | |
| 25 | 95817-08045-00 | BOLT, FLANGE | 4 | |
| 26 | 5FU-F111A-00-00 | END PLUG | 2 | |
| 27 | JR8-K7766-00-00 | LABEL, WARNING 6 | 1 | SEE NOTE “A” |
| FIG. 34 | STARTER GENERATOR | |||||
|---|---|---|---|---|---|---|
| REF NO. | PART NUMBER | DESCRIPTION | QTY | REMARKS | ||
| 28 29 | JN3-H1661-00-00 JN3-H1161-00-00 | .SPACER .PULLEY | 1 2 | |||
| 30 31 | 90179-16889-00 98507-05018-00 | .NUT, FLANGE .SCREW | 1 3 | |||
| REF NO. PART NUMBER FIG. 35 ELECTRICAL 1 | DESCRIPTION | QTY REMARKS |
|---|---|---|
| JN6-H1170-00-00 | TENSIONER ASSY | 1 |
| 95817-08020-00 | BOLT, FLANGE | 2 |
| 90109-087A5-00 | BOLT | 1 |
| 95707-08500-00 | NUT, FLANGE | 1 |
| 90107-06035-00 | BOLT, HEX. | 1 |
| 95317-06600-00 | NUT, HEX. | 1 |
| JN6-H1173-00-00 | BELT | 1 |
| 90464-09823-00 | CLAMP | 1 |
| JN6-85650-00-00 | ROTOR ASSY. | 1 |
| JN6-85640-00-00 | T.C.I. UNIT | 1 |
| 95817-06025-00 | BOLT, FLANGE | 2 |
| JN6-82318-00-00 | WIRE, SUB-LEAD | 1 |
| 95307-18600-00 | NUT, HEX. | 1 |
| 90201-18620-00 | WASHER, PLAIN | 1 |
| 90280-04052-00 | KEY, WOODRUFF | 1 |
| 85G-82370-20-00 | PLUG CAP ASSY | 1 |
| JE8-82372-00-00 | SEAL, PLUG CAP | 1 |
| JN6-H1171-00-00 | BRACKET, STARTER GENERATOR | 1 |
| 95817-08020-00 | BOLT, FLANGE | 2 |
| 95817-12025-00 | BOLT, FLANGE | 2 |
| 95817-06016-00 | BOLT, FLANGE | 3 |
| 90464-40825-00 | CLAMP | 2 |
| 90207-05800-00 | WASHER, FINISH | 1 |
| 90267-48838-00 | RIVET | 1 |
| JN3-H2133-00-00 | SCREW, FITTING | 2 | |
| J55-H2136-00-00 | PLATE, BATTERY | 1 | |
| 92907-06200-00 | WASHER, PLAIN | 2 | |
| 95707-06500-00 | NUT, FLANGE | 2 | |
| JN6-H2115-01-00 | WIRE, PLUS LEAD | 1 | |
| JN6-H2116-01-00 | WIRE, MINUS LEAD | 1 | |
| JN6-H2117-00-00 | WIRE, LEAD | 1 | |
| JR8-H2590-00-00 | WIRE HARNESS | 1 | WITH #33 FUSE |
| JF2-H1950-00-00 | RELAY ASSY. | 1 | |
| JN6-H2105-00-00 | HARNESS, WIRE | 1 | |
| 90163-06005-00 | SCREW, HEX. T | 2 | |
| JF2-81910-01-00 | VOLTAGE REGULATOR | 1 | |
| 95817-06016-00 | BOLT, FLANGE | 1 | |
| JF7-82817-20-00 | SWITCH, ACCELERATOR STOP | 1 | |
| 98507-05025-00 | SCREW, PAN HEAD | 2 | |
| 92907-05100-00 | WASHER, LOCK | 2 | |
| 92907-05600-00 | WASHER, PLATE | 2 | |
| 90464-31827-00 | CLAMP | 4 | |
| JR1-H3383-01-00 | BUZZER | 1 | |
| JN6-H3386-00-00 | STAY, BUZZER | 1 | |
| * | BATTERY ASSY. | 1 | LM |
| 4U8-81950-02-00 | RELAY ASSY. | 1 | |
| JN6-H1942-00-00 | COVER | 1 | |
| 90461-16802-00 | CLAMP | 1 | |
| 95817-06016-00 | BOLT, FLANGE | 2 | |
| 90480-25856-00 | GROMMET | 1 | |
| JN6-85720-12-00 | OIL LEVEL GAUGE | 1 |
| FIG. 36 ELECTRICAL 2 | |||
|---|---|---|---|
| REF NO. PART NUMBER | DESCRIPTION | QTY | REMARKS |
| 28 95817-06012-00 | BOLT, FLANGE | 4 | |
| 29 JN6-85724-00-00 | CLAMP, OIL LEVEL | 1 | |
| 30 JN8-82510-01-00 | MAIN SWITCH | 1 | |
| 31 J44-82511-00-YY | KEY, MAIN SWITCH | 1 | |
| 32 JN6-83530-00-00 | PILOT LAMP A | 1 | |
| 33 123-83516-21-XX | .BULB, (12V-3.4W) | 1 | |
| 34 42X-82151-00-00 | FUSE (10A-BLADE) | 1 | |
| 35 JR8-H259L-00-00 | WIRE, HARNESS ASSY. 1 | 1 |
| FIG. 37 | OPTIONAL HUB CAPS | |||||
|---|---|---|---|---|---|---|
| REF NO. | PART NUMBER | DESCRIPTION | QTY | REMARKS | ||
| 1 | JG5-F512L-00-00 | HUB-CAP, PLAIN | 4 | Comes with clips | ||
| 2 | JG5-F512N-00-00 | .CLIP, HUB CAP | 3 | |||
| 3 | JG5-F512M-00-00 | HUB-CAP, MAG-STYLE | 4 | Comes with clips | ||
| 4 | JN6-HUBCP-TF-00 | HUB-CAP, TUNING FORK LOGO | 4 | Comes with clips | ||
| FIG. 38 | OPTIONAL WINDSHIELD | |||||
|---|---|---|---|---|---|---|
| REF NO. | PART NUMBER | DESCRIPTION | QTY | REMARKS | ||
| 1 | JN3-K7200-00-00 | WINDSHIELD ASSY. (ONE PIECE, CLEAR) | 1 | UR, AP | ||
| JN3-K7200-10-00 | WINDSHIELD ASSY. (ONE PIECE, TINTED) | 1 | UR, AP | |||
| 2 | JN3-K7211-01-00 | .WINDSHIELD (ONE PIECE, CLEAR) | 1 | UR | ||
| JN3-K7211-11-00 | .WINDSHIELD (ONE PIECE, TINTED) | 1 | UR | |||
| 3 | JN3-K838C-00-00 | .HOLDER SHIELD | 2 | |||
| 4 | JN3-K722A-01-00 | .FASTENER, 2 | 3 | |||
| 5 | JN3-K7200-20-00 | WINDSHIELD ASSY. (HINGED, CLEAR) | 1 | UR, AP | ||
| JN3-K7200-30-00 | WINDSHIELD ASSY. (HINGED, TINTED) | 1 | UR, AP | |||
| 6 | ACC-CCGLU-ES-ET | LATCH, RUBBER | 2 | SEE NOTE “A” | ||
| 7 | JN3-K7238-00-00 | ..DAMPER, WINDSHIELD | 6 | |||
| 8 | JN3-K838A-00-00 | .RETAINER 1 | 2 | |||
| 9 | JN3-K722A-01-00 | .FASTENER 2 | 1 | |||
| 10 | JN3-K7222-00-00 | .BRACKET, W/S | 2 | |||
| NOTE “A”: Includes adhesive. Replaces old style latch for hinged windshields. | ||||||
| FIG. 39 | OPTIONAL SUN ROOF | |||||
|---|---|---|---|---|---|---|
| REF NO. | PART NUMBER | DESCRIPTION | QTY | REMARKS | ||
| 1 | JR8-K8310-00-00 | SUN ROOF ASSY | 1 | |||
| 2 3 4 5 6 7 8 9 10 11 12 13 | JR8-K8314-00-00 JR8-K8312-00-00 JN3-K832F-00-00 JN6-K834A-00-00 90201-088J3-00 90176-08801-00 90185-12835-00 90101-22863-00 90101-22864-00 JR8-K8313-01-00 JR8-K831A-01-00 JN3-K832G-00-00 | .COVER, SUNROOF .SUPPORT, ROOF 1 .GROMMET, ROOF .REINF., HOLDER .WASHER, PLAIN .NUT, CAP .NUT, SELF-LOCKING .BOLT, HEX. .BOLT, HEX. .SUPPORT, ROOF 2 (LH) .SUPPORT, ROOF 3 (RH) .GROMMET, ROOF | 1 1 2 2 26 2 10 8 4 1 1 2 | UR UR | ||
| FIG. 40 | OPTIONAL ORNAMENT PLATE | ||||||
|---|---|---|---|---|---|---|---|
| REF NO. | PART NUMBER | DESCRIPTION | QTY | REMARKS | |||
| 1 | JN3-K814N-00-00 | PLATE, ORNAMENT | 1 | ||||
| FIG. 41 | OPTIONAL LIGHT KIT | |||||
|---|---|---|---|---|---|---|
| REF NO. | PART NUMBER | DESCRIPTION | QTY | REMARKS | ||
| 1 | JN6-H430A-20-00 | LIGHT KIT ASSY. | 1 | |||
| 2 3 | JN3-H4303-20-00 JN3-H3976-20-00 | .HEAD LIGHT UNIT ASSY. .SWITCH | 1 1 | INCLUDES RH & LH HEADLIGHTS | ||
| 4 | 90890-05159-00 | .BULLET, PLUG | 2 | |||
| 5 | JN6-H4159-00-00 | .CORD, HEAD LIGHT | 1 | |||
| 6 | JN3-H4700-00-00 | .TAIL LIGHT ASSY | 2 | |||
| 7 | JN3-H4718-00-00 | .GROMMET,TAIL | 2 | |||
| 8 | 90464-14806-00 | .CLAMP | 25 | |||