PARTS CATALOG
2002 G16AX (JN62) U.S.A., CANADA, EUROPE, OTHERS
This Parts Catalogue is related to the parts for the model(s) shown in the frame 6. Applicable Serial No. and Color Code below. When you are ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers and part names correctly.
➀ Frame Serial No. JN6-000101 ~
➁ Engine Serial No. JN6-000101 ~
➀ Frame Serial No. JN6-300101 ~ front of the part name as shown below. EXAMPLE
➁ Engine Serial No. JN6-300101 ~ CARBURETOR ASSY .JET, PILOT .NOZZLE, MAIN
4. Number of component for assembly The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit.
EXAMPLE
PART NO. DESCRIPTION Q’TY REMARKS
2F5-83310-60 FRONT FLASHER LIGHT ASSY 2 115-83311-60 .BULB (6V-18W) 1
7. Note that the illustrations are for reference in finding parts numbers, not to be
5. Applicable colors of graphics are represented in the “REMARKS” as shown used for assembling. When assembling, please use the applicable service manual. below.
8. The asterisk (*) before a reference number indicates modification items after the
PART NO. DESCRIPTION Q’TY REMARKS
first edition.
2N4-24110-00-X5 FUEL TANK COMP. 1 MAXIM RED 3J1-24240-10 .GRAPHIC, FUEL TANK 1 for MXR
CONTENTS
PAGE Secondary Sheave
Page 5
Page 6
Page 7
FIG. 4 CAMSHAFT / VALVE
Page 8
Page 9
NOTE “A”: When replacing “Case Air Filter JN6-E4411-02-00” you must also replace “Label Warning 1 JN6-K7761-10-00”.
Page 10
FIG. 7 CARBURETOR
REF
PART NUMBER DESCRIPTION QTY REMARKS
NO.
JN6-14101-14-00 98507-05100-00 92990-05100-00 JN6-14291-00-00 J10-14227-00-00 7LV-14211-00-00 73A-14212-00-00 620-1414J-24-00 JN6-1495H-3B-00 73A-1414G-00-00 3G2-1423E-33-00 796-14184-00-00 JN6-14185-00-00 127-14198-00-00 7R1-14162-00-00 JN5-14150-00-00 22F-14186-00-00 1WG-14922-00-00 73A-14212-10-00 98507-04010-00 92990-05100-00 7E1-14191-00-00 73A-14212-00-00 7LV-14118-00-00 1K7-14197-01-00
Page 11
UR,
CARBURETOR ASSY.
1 F# JN6-216891~
.SCREW, PAN HEAD
2 .WASHER
2 .BRACKET 1 1 .WASHER 1 .SCREW, PILOT ADJUSTING 1 .SPRING, PILOT ADJUSTING 1 .JET, PILOT 1 (#61.3) .NOZZLE, MAIN 1 .PIPE, MAIN BLEED 1 .JET, MAIN 1 (#83.8) .GASKET, FLOAT CHAMBER 1 .FLOAT 1 .GASKET 1 .BOLT, HOLDING 1 .NEEDLE ASSY 1 .PIN, FLOAT 1 .SCREW, THROTTLE 1 .SPRING 1 .SCREW, PAN HEAD 1 .WASHER 1 .PLUG, DRAIN 1 .SPRING 1 .CAP 1 .VENT HOSE 1 F# JN6-216891~
Page 12
FIG. 9 CRANKCASE
REF
PART NUMBER DESCRIPTION QTY REMARKS
NO.
Page 13
REF
PART NUMBER DESCRIPTION QTY REMARKS
NO.
NOTE “A”: Ref. No.’s 2 and 10 must be used as a set if installed on early units, from F# JN6-000101~008709.
Page 14
REF
PART NUMBER DESCRIPTION QTY REMARKS
NO.
Page 15
Page 16
FIG. 13 FRONT SUSPENSION / WHEEL
REF
PART NUMBER DESCRIPTION QTY REMARKS
NO.
JN6-F3570-00-00 FRONT LOWER ARM, LEFT
1 JN6-F3526-00-00 .BUSHING, ARM
1 UR,90384-15826-00 BUSH, BIMETAL
1 F# JN6-218263~ UR,90384-15825-00 BUSH, BIMETAL
1 F# JN6-218263~ UR,90334-19800-00 PLUG, STRAIGHT
1 F# JN6-218263~ JN6-F3511-00-00 KNUCKLE, STEERING 1 JN3-F3512-00-00 ARM, KNUCKLE 1 95814-10040-00 BOLT, FLANGE 2 95617-10200-00 NUT, U-FLANGE 2 91490-25020-00 PIN, SPLIT 2 J38-23527-00-00 SEAL, DUST 1 1 J38-23516-00-00 PIN, STEERING KNUCKLE 1 90201-156J2-00 WASHER, PLAIN 1 J38-23528-00-00 SEAL, DUST 2 1 91609-60028-00 PIN, SPRING 1 91609-35028-00 PIN, SPRING 1 JN6-F3580-00-00 FRONT LOWER ARM, RIGHT 1 JN6-F3526-00-00 .BUSHING, ARM 1 90384-15826-00 BUSH, BIMETAL 1 90384-15825-00 BUSH, BIMETAL 1 90334-19800-00 PLUG, STRAIGHT 1 JN6-F3521-00-00 KNUCKLE, STEERING 1 JN3-F3512-00-00 ARM, KNUCKLE 1 95814-10040-00 BOLT, FLANGE 2 95607-10200-00 NUT, U-FLANGE 2 91490-25020-00 PIN, SPLIT 2 J38-23527-00-00 SEAL, DUST 1 1
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Page 19
Page 20
REF
PART NUMBER DESCRIPTION QTY REMARKS
NO.
Page 21
FIG. 16 BRAKE
REF
PART NUMBER DESCRIPTION QTY REMARKS
NO.
J46-27250-03-00 90384-14080-00 J10-27211-00-00 J17-25670-01-00 90384-05163-00 90384-12164-00 90380-12051-00 90101-06555-00 90179-06387-00 90508-23542-00 90109-08669-00 92907-08100-00 90179-08378-00 J17-25679-01-00 92907-08200-00 J17-W2561-02-00 90384-10162-00 J17-27221-00-00 92907-10600-00 99080-07600-00 90508-14548-00 J17-25672-01-00 J17-27231-03-00 J17-27232-00-00 95317-06700-00 90506-08526-00 J17-25673-00-00
Page 22
BRAKE ARM COMP
1 .BUSH, BIMETAL FORMED
2 PEDAL, BRAKE
1 PARKING PEDAL COMP. 1 .BUSH, BIMETAL 1 .BUSH, BIMETAL 1 .BUSH, SOLID 1 BOLT, HEX. 1 NUT 1 SPRING,TORSION 1 BOLT 1 WASHER, SPRING 1 NUT 1 DAMPER 2 WASHER, PLAIN 1 SECTOR, PARKING BRAKE 1 .BUSH, BIMETAL 1 SEAL, SHAFT 2 WASHER, PLAIN 1 CIRCLIP (E) 1 SPRING, TORSION 1 PAD, PARKING 1 ROD, BRAKE 1 END, ROD 1 1 NUT, HEX. 2 SPRING,TENSION 1 DAMPER, BRAKE 1
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Page 25
Page 26
FIG. 19 ACCELERATOR
REF
PART NUMBER DESCRIPTION QTY REMARKS
NO.
JN6-F7874-01-00 J17-27853-01-00 J38-27872-00-00 91609-60028-00 91609-35028-00 JF3-27871-00-00 95817-06025-00 90106-08040-00 95707-08500-00 90384-14080-00 93210-14104-00 JN3-F7854-00-00 95817-08016-00 90506-26282-00 JN3-F6311-00-00 91790-05012-00 90468-10050-00 90508-16460-00 90560-05001-00 95817-06025-00 95707-06500-00 90601-200U1-00 90387-068T4-00
Page 27
BRACKET, PEDAL
1 SHAFT, PEDAL
1 ARM, ACCELERATOR
1 PIN, SPRING 1 PIN, SPRING 1 PEDAL, ACCELERATOR 1 BOLT, FLANGE 1 BOLT, RD. HEX 1 NUT, FLANGE 1 BUSH, BIMETAL 2 O-RING 4 COVER, PEDAL 1 BOLT, HEX. H 3 SPRING, TENSION 1 WIRE, THROTTLE 1 PIN 1 CLIP 1 SPRING, TORSION 1 SPACER 1 BOLT, FLANGE 1 NUT, FLANGE 1 BAND 1 COLLAR 1
Page 28
REF
PART NUMBER DESCRIPTION QTY REMARKS
NO.
NOTE “A”: Assembly includes all parts except REF. Numbers 14, 15, 17 and 19 (the cap, 3 flange bolts for cap, the main bolt for the Primary Clutch assembly, and the belt).
Page 29
FIG. 22 SECONDARY SHEAVE
REF
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 JN6-G6260-00-00 SECONDARY FIXED SHEAVE
1 2 JN6-G6271-02-00 SECONDARY SLIDING SHEAVE
1 3 93700-06809-00 .NIPPLE, GREASE
1 4 93109-20069-00 .SEAL, OIL 2 5 90384-20143-00 BUSHING 1 6 JN6-G6270-0I-KT SECONDARY SLIDING SHEAVE KIT 1 SEE NOTE “A” 7 JN6-G6280-00-00 SECONDARY SPRING SEAT 1 8 JN6-E7688-00-00 .SHOE, RAMP 3 9 90110-04834-00 .BOLT, HEX. SOCKET 3 10 90508-45844-00 SPRING, TORSION 1 L=100.5mm±1.5 11 90202-20130-00 WASHER, PLAIN 1 12 90280-05022-00 KEY, WOODRUFF 1 13 90201-12588-00 WASHER, PLAIN 1 14 95617-12200-00 NUT, U-FLANGE 1
NOTE “A”: Secondary sheave kit includes oil seals, bushing, and grease nipple.
Page 30
REF
PART NUMBER DESCRIPTION QTY REMARKS
NO.
Page 31
Page 32
Page 33
Page 34
REF
PART NUMBER DESCRIPTION QTY REMARKS
NO.
Page 35
Page 36
FIG. 27 BODY
REF
PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 JN3-K8115-00-00 COWL, FRONT 1 IVORY JN3-K8115-10-00 COWL, FRONT 1 RED JN3-K8115-30-00 COWL, FRONT 1 TEAL JN3-K8115-50-00 COWL, FRONT 1 HUNTER GRN
2 JN3-K818E-00-00 CAP, PROTECTOR 2 W/O SUNTOP 3 JN6-F4161-01-00 EMBLEM, 1 1 4 90162-04002-00 SCREW, OVAL C 2 5 JF2-K811G-00-00 BOLT, COWL FITTING 1 6 98980-06016-00 SCREW, BINDING 2 7 JF2-K811V-00-00 PROTECTOR, 1 1 8 JF2-K8261-02-00 PLATE, BODY PROTECTOR 2 9 JN3-K8117-00-00 PLATE, 1 12 10 JF2-K8262-01-00 PLATE, BODY PROTECTOR 1 11 JF2-K8263-01-00 PLATE, BODY PROTECTOR 1 12 90185-06836-00 NUT, SELF-LOCKING 12 13 JN6-K8264-00-00 PLATE, BODY PROTECTOR 1 14 95607-06200-00 NUT, U-FLANGE 2 15 JN6-K8265-00-00 PLATE, BODY PROTECTOR 1 16 95607-06200-00 NUT, U-FLANGE 2 17 JN3-K8273-00-00 COVER, HOLE 1 1 18 JF2-K8114-02-00 PANEL, FRONT 1 19 90269-08069-00 RIVET 3 20 JN3-K815G-00-00 SEAL, FRONT STORAGE 1
UR, FOR USA
21 JN3-K7768-00-00 LABEL, WARNING 8
1 SEE NOTE “A” UR, FOR CANJN3-K7768-10-00 LABEL, WARNING 8
1 SEE NOTE “A” UR, FOR EURJN3-K7768-20-00 LABEL, WARNING 8
1 SEE NOTE “A”
Page 37
FIG. 27 BODY
REF
PART NUMBER DESCRIPTION QTY REMARKS
NO.
NOTE “A”: When replacing “Housing Holder JN3-K835G-00-00” you should also replace “Label Warning 8 JN3-K7768-**-00”.
Page 38
FIG. 28 BODY 2
REF
PART NUMBER DESCRIPTION QTY REMARKS
NO. IVORY1 JN6-K8142-00-00 PANEL, REAR BODY
1 SEE NOTE “A” REDJN6-K8142-10-00 PANEL, REAR BODY
1 SEE NOTE “A” TEALJN6-K8142-30-00 PANEL, REAR BODY
1 SEE NOTE “A” HUNTER GRNJN6-K8142-50-00 PANEL, REAR BODY
1 SEE NOTE “A” 2 90110-06200-00 BOLT, HEX. SOCKET 2 3 90201-068H0-00 WASHER, PLAIN 2 4 90183-06811-00 NUT, SPRING 2 5 JN3-K8363-00-00 PROTECTOR 2 6 JN3-K7741-00-00 INDICATOR, 1 1 SEE NOTE “A” 7 JN3-K8425-00-00 SEAL, SEAT 2 8 JN3-K842A-00-00 SEAL, SEAT 2 2 9 90338-05834-00 PLUG 20 10 JN6-K824E-00-00 TRIM, REAR BODY 1 11 JF2-K8237-00-00 COVER, REAR FLOOR 1 12 90269-08069-00 RIVET 7 UR,
13 90101-06876-00 BOLT, HEX HEAD W/WASHER
2 F# JN6-007520~ UR,14 90201-068G7-00 WASHER, PLAIN
4 F# JN6-007520~ UR,15 90185-06836-00 NUT, SELF LOCK
2 F# JN6-007520~ 16 JN3-K8151-00-00 PANEL, INSPECTION 1 17 90267-36853-00 RIVET, BLIND 2 18 JN6-K8233-00-00 MAT, MAIN FLOOR 3 1 19 JN6-K8231-00-00 MAT, MAIN FLOOR 1 1 20 JN6-K8232-00-00 MAT, MAIN FLOOR 2 1 21 90269-08813-00 RIVET 4
Page 39
REF
PART NUMBER DESCRIPTION QTY REMARKS
NO.
NOTE “A”: When replacing “Panel Rear Body JN6-K8142-**-00” you must also replace “Indicator 1 JN3-K7741-00-00”, “Label JN6-H2377-00-00”, “Plate Caution 3 JN3-K8299-10-00”, and “Plate Caution 1 JN3-K8297-10-00”.
Page 40
Page 41
NOTE “A”: When replacing “Holder 1 JN3-K8357-00-00” you must also replace “Label Warning 2 JN3-K7762-**-00”.
NOTE “B”: Includes 10, 11, 12, 13, 14
Page 42
NOTE “A“: For early units up to and including F# JN6-212471, you must also use REF Numbers 5 (JN3-K8426-01-00, Hinge, Seat Male ), 6 (90111-06810-00, Bolt Button ) and 7 (90204-06870-00, Washer, Lock).
Page 43
Page 44
FIG. 32 STARTER GENERATOR
REF
PART NUMBER DESCRIPTION QTY REMARKS
NO.
JN6-H1100-01-00 JN3-H1150-00-00 93306-20226-00 J10-81158-10-00 J10-81159-10-00 JN6-H1110-10-00 JN6-H1160-10-00 J10-81148-10-00 95380-06600-00 92990-06600-00 92995-06100-00 J10-81146-10-00 J38-81165-10-00 J10-81166-10-00 J10-81147-10-00 95380-06600-00 92990-06600-00 92995-06100-00 JF2-81119-00-00 JF2-81111-00-00 J38-81113-10-00 J10-81115-10-00 98507-05016-00 98580-04010-00 J10-81129-10-00 J10-81145-10-00 92990-06600-00
Page 45
STARTER GENERATOR
1 .ARMATURE ASSY
1 .BEARING 1 (6202 SD)
1 .BEARING 2 (6203 SD) 1 .HOLDER, BEARING 1 .STATOR ASSY 1 .FIELD COIL ASSY 1 .SCREW 4 2 .NUT 4 .WASHER, WAVE 2 .WASHER, WAVE 4 .SCREW 2 4 .BRACKET, STARTER GENERATOR 1 1 .BRACKET, STARTER GENERATOR 2 1 .SCREW 3 2 .NUT 4 .WASHER, WAVE 2 .WASHER, WAVE 4 .BRUSH HOLDER ASSY 1 .BRUSH 4 .SPRING, BRUSH 4 .WIRE, LEAD 2 .SCREW, PAN HEAD 2 .SCREW, PAN HEAD 4 .COVER, BRUSH 4 .SCREW 1 2 .WASHER, PLAIN 2
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REF
PART NUMBER DESCRIPTION QTY REMARKS
NO.
Page 48
Page 49
Page 50
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Page 53
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FIG. 41 OPTIONAL FLEET NUMBERS
REF
PART NUMBER DESCRIPTION QTY REMARKS
NO.
JG5-K810T-0-00 JG5-K810T-0-00 JG5-K810T-0-00 JG5-K810T-0-00 JG5-K810T-0-00 JG5-K810T-0-00 JG5-K810T-0-00 JG5-K810T-0-00 JG5-K810T-0-00 JG5-K810T-00-00 JG5-K810U-A0-00 JG5-K810U-10-00 JG5-K810U-E0-00 JG5-K810U-20-00 JG5-K810U-F0-00 JG5-K810U-30-00 JG5-K810U-G0-00 JG5-K810U-40-00 JG5-K810U-H0-00 JG5-K810U-50-00 JG5-K810U-J0-00 JG5-K810U-60-00 JG5-K810U-K0-00 JG5-K810U-70-00 JG5-K810U-L0-00 JG5-K810U-80-00 JG5-K810U-M0-00
Page 56
FLEET, NUMBER
1 FLEET, NUMBER
1 FLEET, NUMBER
1 FLEET, NUMBER 1 FLEET, NUMBER 1 FLEET, NUMBER 1 FLEET, NUMBER 1 FLEET, NUMBER 1 FLEET, NUMBER 1 FLEET, NUMBER 1 FLEET, NUMBER 1 FLEET, NUMBER 1 FLEET, NUMBER 1 FLEET, NUMBER 1 FLEET, NUMBER 1 FLEET, NUMBER 1 FLEET, NUMBER 1 FLEET, NUMBER 1 FLEET, NUMBER 1 FLEET, NUMBER 1 FLEET, NUMBER 1 FLEET, NUMBER 1 FLEET, NUMBER 1 FLEET, NUMBER 1 FLEET, NUMBER 1 FLEET, NUMBER 1 FLEET, NUMBER 1
REF
PART NUMBER DESCRIPTION QTY REMARKS
NO.
Page 57
Page 58
Page 59
Page 60
CONTENTS
PAGE Secondary Sheave
| FIG. 1 | ENGINE ASSEMBLY | |||||
|---|---|---|---|---|---|---|
| REF NO. | PART NUMBER | DESCRIPTION | QTY | REMARKS | ||
| 1 | JR3-19001-00-00 | ENGINE ASSEMBLY | 1 | |||
| FIG. 2 | CYLINDER HEAD | |||||
|---|---|---|---|---|---|---|
| REF NO. | PART NUMBER | DESCRIPTION | QTY | REMARKS | ||
| 1 | JN6-11102-00-00 | HEAD, CYLINDER | 1 | |||
| 2 | JN6-11133-10-00 | .GUIDE, VALVE | 2 | |||
| 3 | JN6-11181-00-00 | GASKET, CYLINDER HEAD | 1 | |||
| 4 | 95817-10070-00 | BOLT, FLANGE | 4 | |||
| 5 | 99530-14016-00 | PIN, DOWEL A | 2 | |||
| 6 | 95617-08618-00 | BOLT, STUD | 2 | |||
| 7 | NGK-BPR2E-S0-00 | PLUG, SPARK | 1 | STD, U.S. | ||
| 94702-00348 | PLUG, SPARK | 1 | STD, EUROPE | |||
| NGK-BPR4E-S0-00 | PLUG, SPARK | 1 | AP, U.S. | |||
| 94702-00343 | PLUG, SPARK | 1 | AP, EUROPE | |||
| 8 | JN6-11191-01-00 | COVER, CYLINDER | 1 | |||
| 9 | JN6-11116-00-00 | .JOINT, BREATHER | 1 | |||
| 10 | JN6-11168-00-00 | COVER, BREATHER | 1 | |||
| 11 | JN6-11169-00-00 | GASKET, BREATHER | 1 | |||
| 12 | JN6-11193-00-00 | GASKET, HEAD COVER | 1 | |||
| 13 | 95817-06030-00 | BOLT, FLANGE | 4 | |||
| 14 | JN6-E1166-00-00 | PIPE, BREATHER | 1 | |||
| 15 | 95617-08710-00 | BOLT, STUD | 2 | |||
| 16 | 90467-13847-00 | CLAMP | 2 | F# JN6-006700~ | ||
| FIG. 3 CRANKSHAFT / PISTON | ||
|---|---|---|
| REF NO. PART NUMBER DESCRIPTION | QTY | REMARKS |
| 1 JN6-11400-00-00 CRANK ASSY. | 1 | |
| 2 JN6-11631-00-A0 PISTON, (STD) | 1 | STD |
| JN6-11635-00-00 PISTON, (0.25mm O/S) | 1 | AP |
| JN6-11636-00-00 PISTON (0.50mm O/S) | 1 | AP |
| 3 JN6-11610-00-00 PISTON RING SET, STD. | 1 | STD |
| JN6-11610-10-00 PISTON RING SET, (0.25mm O/S) | 1 | AP |
| JN6-11610-20-00 PISTON RING SET, (0.50mm O/S) | 1 | AP |
| 4 447-11633-00-00 PIN, PISTON | 1 | |
| 5 93450-21053-00 CIRCLIP | 2 | |
| 6 JN6-11650-00-00 CONNECTING ROD ASSY | 1 | |
| 7 JN6-11654-00-00 .BOLT, CONNECTING ROD | 2 | |
| 8 JN6-11454-00-00 WEIGHT, 1 | 1 | |
| 9 95317-18600-00 NUT, HEX. | 1 | |
| 10 90201-18620-00 WASHER, PLAIN | 1 | |
| 11 90280-04052-00 KEY, WOODRUFF | 1 |
| REF NO. | PART NUMBER | DESCRIPTION | QTY | REMARKS |
| 1 | JN6-12171-00-00 | SHAFT, CAM 1 | 1 | |
| 2 | JN6-12111-01-00 | VALVE, INTAKE | 1 | |
| 3 | JN6-12121-00-00 | VALVE, EXHAUST | 1 | |
| 4 | JN6-12153-00-00 | LIFTER, VALVE | 2 | |
| 5 | 90501-264A9-00 | SPRING, COMPRESSION | 2 | |
| 6 | J38-12117-01-00 | RETAINER, VALVE SPRING | 2 | |
| 7 | J38-12118-00-00 | LOCK, VALVE SPRING | 2 | |
| 8 | JN6-12151-00-00 | ARM, VALVE ROCKER | 2 | |
| 9 | 22F-12159-00-00 | SCREW, VALVE | 2 | |
| 10 | 90170-05302-00 | NUT, HEX. | 2 | |
| 11 | J38-12156-00-00 | SHAFT, ROCKER | 1 | |
| 12 | JN6-12154-00-00 | ROD, VALVE PUSH | 2 | |
| 13 | 5H0-12119-00-00 | SEAL, VALVE STEM | 1 |
| FIG. 5 | AIR SHROUD / FAN | |||||
|---|---|---|---|---|---|---|
| REF NO. | PART NUMBER | DESCRIPTION | QTY | REMARKS | ||
| 1 2 3 4 5 6 7 8 9 | JN6-12621-00-00 95817-06020-00 JN6-12616-00-00 97707-60520-00 JN6-12651-00-00 JN6-12652-00-00 95817-06020-00 JN6-E2691-00-00 90269-08813-00 | CASE, FAN 1 BOLT, FLANGE COVER, FAN CASE SCREW, PAN HEAD AIR SHROUD, CYLINDER 1 AIR SHROUD, CYLINDER 2 BOLT, FLANGE DUCT, 1 RIVET | 1 5 1 3 1 1 2 1 2 | |||
| 10 | JR3-2179R-03-00 | PLATE, EPA / CALIF. | 1 | UR, U.S. MODEL | ||
| FIG. 6 INTAKE | |||
|---|---|---|---|
| REF NO. PART NUMBER | DESCRIPTION | QTY | REMARKS |
| 1 JN6-13595-00-00 | JOINT | 1 | |
| 2 95707-08500-00 | NUT, FLANGE | 2 | |
| 3 JN6-13567-00-00 | GASKET | 3 | |
| 4 90119-06920-00 | BOLT, HEX HEAD W/WASHER | 2 | |
| 5 91790-05010-00 | PIN, CYL. HEAD | 2 | |
| 6 90468-10050-00 | CLIP | 2 | |
| 7 99080-07600-00 | CIRCLIP (E) | 1 | |
| 8 91790-05010-00 | PIN, CYL. HEAD | 1 | |
| 9 90468-10050-00 | CLIP | 1 | |
| 10 JN6-E4411-02-00 | CASE, AIR FILTER | 1 | SEE NOTE “A” |
| 11 JN6-E4412-01-00 | CAP, CASE 1 | 1 | |
| 12 JN6-E4450-01-00 | ELEMENT ASSY. | 1 | |
| 13 JN6-E445E-00-00 | FILTER, 1 | 1 | |
| 14 JN6-E3586-01-00 | JOINT, CARBURETOR | 1 | |
| 15 JN6-E4424-00-00 | CLIP, CAP FIT | 5 | |
| 16 93210-398D6-00 | O-RING | 1 | |
| 17 90105-06862-00 | BOLT, FLANGE | 3 | |
| 18 JN6-F6312-01-00 | WIRE, THROTTLE | 1 | |
| 19 JN6-F6331-00-00 | WIRE, STARTER | 1 | |
| 20 JN6-K7761-10-00 | LABEL, WARNING 1 | 1 | SEE NOTE “A” |
| 21 90201-118N2-00 | WASHER, PLAIN | 1 |
| FIG. 8 | EXHAUST | ||||
|---|---|---|---|---|---|
| REF NO. | PART NUMBER | DESCRIPTION | QTY | REMARKS | |
| 1 2 3 4 5 6 | JN6-E4710-00-00 7KY-14613-01-00 90179-08879-00 90185-08841-00 90119-08825-00 JN6-F1435-10-00 | MUFFLER ASSEMBLY GASKET, EXHAUST 1 NUT NUT, U-FLANGE BOLT, HEX HEAD W/WASHER BRACKET, MUFFLER | 1 1 2 1 2 1 | ||
| JN6-15100-02-00 | CRANKCASE ASSY | 1 |
|---|---|---|
| JN6-15155-00-00 | .NOZZLE, 3 | 1 |
| JN6-15123-00-00 | PLATE, BAFFLE | 1 |
| 90159-06107-00 | SCREW, W/WASHER | 1 |
| 93306-30709-00 | BEARING | 1 |
| 93102-35191-00 | SEAL, OIL | 1 |
| 93306-20211-00 | BEARING | 1 |
| 90340-12097-00 | PLUG, STRAIGHT | 1 |
| 812-11198-00-00 | GASKET | 1 |
| 91808-16023-00 | PIN, DOWEL A | 2 |
| JN6-15411-00-00 | COVER, CRANKCASE | 1 |
| 93306-20716-00 | BEARING | 1 |
| 93102-35191-00 | SEAL, OIL | 1 |
| 93306-20211-00 | BEARING | 1 |
| JN6-15451-02-00 | GASKET, CRANKCASE | 1 |
| 95817-08045-00 | BOLT, FLANGE | 6 |
| 95817-10050-00 | BOLT, FLANGE | 2 |
| 796-15363-01-00 | PLUG, OIL | 1 |
| 93210-22344-00 | O-RING | 1 |
| J38-15361-00-00 | GAUGE, LEVEL | 1 |
| 1 | JN6-F1411-00-00 | BRACKET, ENGINE 1 | 1 | |
|---|---|---|---|---|
| 2 | JN6-F1419-00-00 | BRACKET, ENGINE 2 | 1 | F# JN6-000101~008709 |
| JN6-F1419-02-00 | BRACKET, ENGINE 2 | 1 | F# JN6-008710 ~ SEE NOTE “A” | |
| 3 | JN6-F1481-00-00 | BOLT, ENGINE | 4 | |
| 4 | 92907-10200-00 | WASHER, PLAIN | 4 | |
| 5 | 95607-10200-00 | NUT, U-FLANGE | 4 | |
| 6 | 90101-08870-00 | BOLT, HEX | 4 | |
| 7 | 90201-088K6-00 | WASHER, PLAIN | 4 | |
| 8 | JN6-F1486-00-00 | DAMPER, 2 | 8 | |
| 9 | JN6-F1459-00-00 | SPACER | 2 | |
| 10 | JN6-F1459-00-00 | SPACER | 2 | F# JN6-000101~008709 |
| JN6-F1459-10-00 | SPACER | 2 | F# JN6-008710~ SEE NOTE “A” | |
| 11 | 95617-08200-00 | NUT, U-FLANGE | 4 | |
| JN6-F2110-01-00 | REAR ARM COMP. | 1 |
|---|---|---|
| JN6-F2128-01-00 | COVER, 1 | 1 |
| JN6-F211E-01-00 | PANEL, INNER 1 | 1 |
| JN6-F211G-01-00 | PANEL, INNER 2 | 1 |
| 90267-48850-00 | RIVET, BLIND | 4 |
| 90267-40851-00 | RIVET, BLIND | 2 |
| JN6-F2123-01-00 | BUSHING, 1 | 1 |
| 90105-13864-00 | BOLT, FLANGE | 1 |
| 90179-13878-00 | NUT | 1 |
| 97017-10020-00 | BOLT, HEX. HEAD | 2 |
| 92907-10100-00 | WASHER, LOCK | 2 |
| 92907-10600-00 | WASHER, PLAIN | 2 |
| JN6-F217G-00-00 | ROD, CONNECTING | 1 |
| JN6-F2124-00-00 | .BUSHING, 2 | 2 |
| 95817-12065-00 | BOLT, FLANGE | 2 |
| 95617-12200-00 | NUT, U-FLANGE | 2 |
| 90201-12426-00 | WASHER, PLAIN | 2 |
| JN3-F2210-00-00 | SHOCK ABSORBER | 2 |
| 95807-10055-00 | BOLT, FLANGE | 4 |
| 95607-10200-00 | NUT, U-FLANGE | 4 |
| FIG. 12 | FRAME | ||||
|---|---|---|---|---|---|
| REF NO. | PART NUMBER | DESCRIPTION | QTY | REMARKS | |
| 1 2 3 4 | JN6-F2501-01-00 JN6-F254R-00-00 95817-08016-00 90480-25856-00 | FRAME COMP. SUPPORT, BODY MOUNTING BOLT, FLANGE GROMMET | 1 1 2 1 | ||
| REF NO. | PART NUMBER | DESCRIPTION | QTY | REMARKS |
| 28 | J38-23516-00-00 | PIN, STEERING KNUCKLE | 1 | |
| 29 | 90201-156J2-00 | WASHER, PLAIN | 1 | |
| 30 | J38-23528-00-00 | SEAL, DUST 2 | 1 | |
| 31 | 91609-60028-00 | PIN, SPRING | 1 | |
| 32 | 91609-35028-00 | PIN, SPRING | 1 | |
| 33 | 95817-10075-00 | BOLT, FLANGE | 4 | |
| 34 | 95607-10200-00 | NUT, U-FLANGE | 4 | |
| 35 | 91490-25020-00 | PIN, SPLIT | 4 | |
| 36 | JN3-F3350-00-00 | CUSHION ASSY. | 2 | |
| 37 | 95817-10065-00 | BOLT, FLANGE | 2 | |
| 38 | 95817-10055-00 | BOLT, FLANGE | 2 | |
| 39 | 95607-10200-00 | NUT, U-FLANGE | 4 | |
| 40 | JG5-WF511-00-00 | HUB | 2 | |
| 41 | 93306-204X0-00 | BEARING | 2 | |
| 42 | 93306-005Y3-00 | BEARING | 2 | |
| 43 | 90387-241M7-00 | COLLAR | 2 | |
| 44 | 93102-30083-00 | SEAL, OIL | 2 | |
| 45 | 90209-32271-00 | WASHER | 2 | |
| 46 | 95607-14100-00 | NUT, U | 2 | |
| 47 | 91490-25020-00 | PIN, SPLIT | 2 | |
| 48 | JN6-F5118-00-00 | COVER, HUB DUST | 2 | |
| 49 | JN6-F5100-11-00 | FR. WHEEL ASSY | 2 | |
| 50 | 90179-12262-00 | NUT | 8 |
| REF NO. PART NUMBER FIG. 14 STEERING | DESCRIPTION | QTY REMARKS |
|---|---|---|
| JG5-F3811-00-00 | COLUMN, STEERING | 1 |
| J38-23816-00-00 | ARM, PITMAN | 1 |
| 93102-22314-00 | SEAL, OIL | 1 |
| J55-F3876-00-00 | BOLT | 1 |
| 93332-000Y2-00 | BEARING | 2 |
| J10-23877-00-00 | NUT | 1 |
| J10-23444-00-00 | WASHER | 1 |
| JN3-F3818-00-00 | COVER, STEERING | 1 |
| J38-23462-01-00 | SEAL, STEERING | 1 |
| J10-23459-00-00 | BOLT | 1 |
| 90170-08024-00 | NUT, HEX. | 1 |
| 95817-06020-00 | BOLT, FLANGE | 4 |
| JN3-F3814-00-00 | HOLDER, HANDLE | 1 |
| J10-23840-00-00 | STEERING SHAFT | 1 |
| JN3-F3838-00-00 | WHEEL, STEERING | 1 |
| 95617-12100-00 | NUT, SELF-LOCKING | 1 |
| 92907-12200-00 | WASHER, PLAIN | 1 |
| J38-23826-01-00 | ARM, IDLER | 1 |
| 95707-16300-00 | NUT, NYLON | 1 |
| 90215-16252-00 | WASHER, TONGUE | 1 |
| 95817-10050-00 | BOLT, FLANGE | 4 |
| JN6-F3845-00-00 | UNIVERSAL JOINT | 2 |
| JN6-F3841-00-00 | UNIVERSAL JOINT | 2 |
| 95607-10200-00 | NUT, (RH THREAD) | 2 |
| 90170-12054-00 | NUT, (LH THREAD) | 2 |
| JN6-F3850-11-00 | TIE ROD ASSY, RIGHT | 1 |
| JN6-F3830-11-00 | TIE ROD ASSY, LEFT | 1 |
| FIG. 14 | STEERING | ||||
|---|---|---|---|---|---|
| REF NO. | PART NUMBER | DESCRIPTION | QTY | REMARKS | |
| 28 29 | 95607-10200-00 91490-25020-00 | NUT, U-FLANGE PIN, SPLIT | 4 4 | ||
| JN6-F4110-01-00 | FUEL TANK COMP | 1 | |
| JN6-F4610-00-00 | CAP ASSY. | 1 | |
| 95817-08020-00 | BOLT, FLANGE | 2 | |
| 90560-08066-00 | SPACER | 2 | |
| JN6-F4410-00-00 | FUEL PUMP ASSY | 1 | |
| 95817-06016-00 | BOLT, FLANGE | 2 | |
| JN6-F4312-00-00 | PIPE, 2 | 1 | |
| JN6-F4560-00-00 | FILTER ASSY. | 1 | |
| JN6-F4311-00-00 | PIPE, FUEL | 1 | |
| JN6-F4313-00-00 | PIPE, 3 | 1 | |
| JN6-F4314-00-00 | PIPE, 4 | 1 | |
| 90467-12845-00 | CLIP | 2 | RED |
| 90467-10846-00 | CLIP | 6 | GREEN |
| 90464-11816-00 | CLAMP | 3 | |
| JN3-F4300-02-00 | .FUEL PIPE JOINT | 1 | |
| 93210-228C4-00 | .O-RING | 1 | |
| 98507-05014-00 | .SCREW, PAN HEAD | 4 | |
| 92907-05100-00 | .WASHER, LOCK | 4 | |
| 92907-05600-00 | .WASHER, PLAIN | 4 |
| FIG. 16 | BRAKE | ||||
|---|---|---|---|---|---|
| REF NO. | PART NUMBER | DESCRIPTION | QTY | REMARKS | |
| 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 | J17-27228-00-00 92907-05600-00 99080-04600-00 90201-123F2-00 90508-26557-00 90380-12105-00 90201-104G8-00 J55-27226-00-00 JN3-F7245-00-00 90508-405A9-00 90101-10447-00 95617-10200-00 J55-2252M-00-00 J17-27246-00-00 95817-08020-00 J17-25673-00-00 90387-107F8-00 JN6-F5685-00-00 93210-132A8-00 91701-10022-00 91490-30020-00 JN6-F5681-00-00 90249-14129-00 90179-08261-00 95317-08700-00 JN6-F6341-00-00 JF2-F6351-10-00 | PIN, LINK JOINT WASHER, PLAIN CIRCLIP (E) WASHER, PLAIN SPRING, TORSION BUSH, SOLID WASHER, PLAIN WASHER, LINK PAD, BRAKE PEDAL SPRING,TORSION BOLT, HEX. NUT, U-FLANGE BRACKET, 3 NAIL, BRAKE BOLT, FLANGE DAMPER, BRAKE COLLAR ROD O-RING PIN PIN, SPLIT EQUALIZER, BRAKE PIN NUT NUT, HEX. WIRE, BRAKE 1 WIRE, BRAKE 2 | 1 1 1 1 1 1 2 1 1 1 1 1 1 1 2 1 1 1 2 1 1 1 1 1 1 1 1 | ||
| FIG. 16 | BRAKE | ||||
|---|---|---|---|---|---|
| REF NO. | PART NUMBER | DESCRIPTION | QTY | REMARKS | |
| 55 56 57 58 59 60 | 99001-09600-00 91701-08018-00 91701-08026-00 91490-25020-00 95817-06016-00 95617-08200-00 | CIRCLIP (E) PIN PIN PIN,SPLIT BOLT, FLANGE NUT, U-FLANGE | 4 2 2 4 2 1 | ||
| FIG. 17 | BRAKE 2 | |||||
|---|---|---|---|---|---|---|
| REF NO. | PART NUMBER | DESCRIPTION | QTY | REMARKS | ||
| 1 | JN6-F7280-00-00 | BACKING PLATE, | (RH) | 1 | (FOR RIGHT WHEEL ONLY) | |
| 2 | JN3-F5340-00-00 | .SHOE, BRAKE SET | 1 | (FOR ONE WHEEL) | ||
| 3 | JG5-F819G-00-00 | .REPAIR PARTS KIT | 1 | |||
| 4 | JG5-F7286-00-00 | .COVER, DUST | 1 | |||
| 5 | JN6-F722F-00-00 | .LEVER ADJUSTER (RH) | 1 | |||
| FIG. 18 | BRAKE 3 | ||||
|---|---|---|---|---|---|
| REF NO. | PART NUMBER | DESCRIPTION | QTY | REMARKS | |
| 1 | JN6-F7290-00-00 | BACKING PLATE, (LH) | 1 | (FOR LEFT WHEEL ONLY) | |
| 2 | JN3-F5330-00-00 | .SHOE, BRAKE SET | 1 | (FOR ONE WHEEL) | |
| 3 | JG5-F819G-00-00 | .REPAIR PARTS KIT | 1 | ||
| 4 | JG5-F7286-00-00 | .COVER, DUST | 1 | ||
| 5 | JN6-F722E-00-00 | .LEVER ADJUSTER (LH) | 1 | ||
| FIG. 20 GOVERNOR | |||
|---|---|---|---|
| REF NO. PART NUMBER | DESCRIPTION | QTY | REMARKS |
| 1 J38-27951-00-00 | LEVER, SPEED | 1 | |
| 2 95317-06600-00 | NUT, HEX. | 1 | |
| 3 90386-08141-00 | BUSH | 2 | |
| 4 90508-40678-00 | SPRING, TORSION | 1 | |
| 5 J38-27959-00-00 | SCREW, ADJUSTING | 1 | |
| 6 95607-06200-00 | NUT, U-FLANGE | 1 | |
| 7 JN3-G6555-00-00 | BRACKET 2 | 1 | |
| 8 90105-08859-00 | BOLT, FLANGE | 1 |
| JN6-G6201-00-00 | PRIMARY CLUTCH ASSEMBLY | 1 | SEE NOTE “A” | |
| 1 | JN6-G6210-00-00 | PRIMARY FIXED SHEAVE | 1 | |
| 2 | JN6-G6220-00-00 | PRIMARY SLIDING SHEAVE | 1 | |
| 3 | 93101-28831-00 | .SEAL, OIL | 2 | |
| 4 | 90384-27823-00 | .BUSH, BIMETAL | 2 | |
| 5 | 93700-06810-00 | .NIPPLE, GREASE | 1 | |
| 6 | 90338-04840-00 | .PLUG | 3 | |
| 7 | JN6-G6232-00-00 | WEIGHT, 1 | 3 | |
| 8 | 90109-06860-00 | BOLT | 3 | |
| 9 | 90185-06834-00 | NUT, SELF-LOCKING | 3 | |
| 10 | JN6-G6251-00-00 | SPIDER | 1 | |
| 11 | JN6-G6258-01-00 | COLLAR, ROLLER | 3 | |
| 12 | 93610-358A3-00 | PIN, DOWEL | 3 | |
| 13 | JN6-G6253-00-00 | SLIDER | 6 | |
| 14 | JN6-G6231-00-00 | CAP | 1 | |
| 15 | 90105-06861-00 | BOLT, FLANGE | 3 | |
| 16 | 90201-228K5-00 | WASHER, PLAIN | 1 | |
| 17 | JN6-G6249-00-00 | BOLT | 1 | |
| 18 | JN6-G621F-00-00 | SHIM, THRUST | 6 | |
| 19 | J55-G6241-00-00 | BELT | 1 |
| JN3-G6290-00-00 | CASE ASSY | 1 |
| JN3-G6313-00-00 | COVER, TRANSMISSION | 1 |
| 93102-25868-00 | SEAL, OIL | 1 |
| 93306-303Y6-00 | BEARING | 3 |
| JN6-G6410-00-00 | DIFFERENTIAL ASSY. | 1 |
| 93306-005Y4-00 | BEARING | 1 |
| JN6-G6555-00-00 | BRACKET, 2 | 1 |
| 90105-08859-00 | BOLT, FLANGE | 7 |
| 93306-007Y0-00 | BEARING | 2 |
| JN3-G633E-00-00 | BAR, 1 | 1 |
| 91490-25030-00 | PIN, SPLIT | 2 |
| 90101-10854-00 | BOLT, HEX. | 4 |
| 90170-10840-00 | NUT, HEX. | 4 |
| 90105-10840-00 | BOLT, FLANGE | 4 |
| JN3-G6320-00-00 | SHAFT, INPUT ASSY. | 1 |
| JN3-G6432-00-00 | STOPPER | 1 |
| ACC-QUICK-GS-KT | SEALANT 1 | 1 |
| 90101-08856-00 | BOLT, HEX. | 11 |
| JN3-G6314-00-00 | COVER, TRANSMISSION | 1 |
| JN3-G633G-00-00 | SHAFT | 1 |
| JN3-G6355-00-00 | GEAR, PRIMARY | 1 |
| 93101-24822-00 | SEAL, OIL | 2 |
| JN3-G6511-00-00 | SHAFT, RR. AXLE | 1 |
| JN3-G6512-00-00 | SHAFT, RR. AXLE | 1 |
| 93420-44805-00 | CIRCLIP | 4 |
| 93306-004X5-00 | BEARING | 2 |
| JN3-G6514-00-00 | HUB, RR. AXLE | 2 |
| FIG. 23 | TRANSMISSION 1 | |||||
|---|---|---|---|---|---|---|
| REF NO. | PART NUMBER | DESCRIPTION | QTY | REMARKS | ||
| 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 | JN3-G6556-00-00 90185-16833-00 JH7-G5619-00-00 90101-08855-00 90170-08841-00 90201-178H8-00 JN3-G6316-00-00 JN3-G6326-00-00 JN3-G6327-00-00 JN3-G6356-00-00 90201-208H9-00 90201-208J0-00 93440-20813-00JN3-G638A-00-00 JN6-G638E-00-00 90113-08803-00 90501-10852-00 93500-06826-00 93410-12822-00 90202-12807-00 93104-11829-00 93109-10820-00 JN3-G6249-00-00 JN3-G6153-00-00 93606-10842-00 JN3-G6344-00-00 JN3-G6344-10-00 | BRACKET, 3 NUT, SELF-LOCKING CAP BOLT, HEX. NUT, HEX. WASHER, PLAIN GEAR, PINION GEAR, WHEEL 1 GEAR, WHEEL 2 GEAR, IDLER WASHER, PLAIN WASHER, PLAIN CIRCLIP BAR, SHIFT 1 BAR, SHIFT 2 BOLT, SET SPRING, COMPRESSION BALL CIRCLIP WASHER, PLAIN SEAL, OIL SEAL, OIL BOLT COLLAR, GUIDE PIN, DOWEL SHIM SHIM | 1 2 1 8 8 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 | 0.76mm (0.030in) 0.90mm (0.035in) | ||
| FIG. 23 | TRANSMISSION 1 | |||||
|---|---|---|---|---|---|---|
| REF NO. | PART NUMBER | DESCRIPTION | QTY | REMARKS | ||
| JN3-G6344-20-00 | SHIM | 1 | 1.0mm (0.040in) | |||
| JN3-G6344-30-00 | SHIM | 1 | 1.14mm (0.045in) | |||
| JN3-G6344-40-00 | SHIM | 1 | 1.27mm (0.050in) | |||
| JN3-G6344-50-00 | SHIM | 1 | 1.39mm (0.055in) | |||
| JN3-G6344-60-00 | SHIM | 1 | 1.52mm (0.060in) | |||
| JN3-G6344-70-00 | SHIM | 1 | 1.65mm (0.065in) | |||
| JN3-G6344-80-00 | SHIM | 1 | 0.38mm (0.015in) | |||
| 54 | JN3-G6319-00-00 | GASKET | 1 | |||
| 55 | 93410-25017-00 | CIRCLIP (S) | 1 | |||
| 56 | JN6-G6300-01-00 | TRANSAXLE ASSEMBLY | 1 | With brake plates | ||
| FIG. 24 | REAR AXLE MOUNT / WHEEL | ||||||
|---|---|---|---|---|---|---|---|
| REF NO. | PART NUMBER | DESCRIPTION | QTY | REMARKS | |||
| 1 | JN6-F5100-11-00 | WHEEL ASSY. | 2 | ||||
| 2 | 90179-12262-00 | NUT | 8 | ||||
| 3 | J55-G6521-00-00 | DRUM | 2 | ||||
| 4 5 6 7 | JN6-F5118-00-00 95817-08075-00 95707-08500-00 97017-10020-00 | COVER, HUB DUST BOLT, FLANGE NUT, FLANGE BOLT | 2 1 1 8 | ||||
| 8 9 | 92907-10100-00 90201-102G9-00 | WASHER, LOCK WASHER | 8 8 | ||||
| 95617-08100-00 | NUT, U | 1 |
|---|---|---|
| JN3-G8330-00-00 | CABLE, SHIFT | 2 |
| J55-G6383-00-00 | LEVER, SHIFT 2 | 1 |
| JF2-46382-00-00 | LEVER, SHIFT 1 | 1 |
| 91702-06014-00 | PIN | 2 |
| 92907-06600-00 | WASHER, PLAIN | 2 |
| 91490-20025-00 | PIN, SPLIT | 2 |
| JN3-G6381-00-00 | KNOB, SHIFT | 1 |
| JN3-G6376-00-00 | SPRING SET | 1 |
| 90201-201L9-00 | WASHER, PLAIN | 1 |
| 90201-19551-00 | WASHER, PLAIN | 1 |
| 99009-19400-00 | CIRCLIP (S) | 1 |
| 98507-04016-00 | SCREW, PANHEAD | 2 |
| 92907-04100-00 | WASHER, LOCK | 2 |
| 92907-04600-00 | WASHER | 2 |
| JN3-G6372-00-00 | BRACKET, SHIFT | 1 |
| 95817-06016-00 | BOLT, FLANGE | 4 |
| JN3-82617-00-00 | SWITCH | 1 |
| 90465-06038-00 | CLAMP | 1 |
| 90464-19815-00 | CLAMP | 1 |
| FIG. 26 | BUMPER | ||||
|---|---|---|---|---|---|
| REF NO. | PART NUMBER | DESCRIPTION | QTY | REMARKS | |
| 1 | JN3-K7510-02-00 | FRONT BUMBER COMP. | 1 | ||
| 2 3 4 5 6 | JN3-K8164-00-00 JN3-K8165-00-00 95817-06016-00 95817-08016-00 JN6-K7540-00-00 | STAY, FR. BUMPER STAY, FR. BUMPER BOLT, FLANGE BOLT, FLANGE REAR BUMPER | 1 1 4 2 1 | ||
| 7 8 9 | JN3-K8174-00-00 95817-10020-00 95817-06016-00 | STAY, RR. BUMPER BOLT, FLANGE BOLT, FLANGE | 2 2 4 | ||
| 22 | JN6-K835E-00-00 | HOLDER, BEVERAGE | 1 | |
|---|---|---|---|---|
| 23 | JN3-K835G-00-00 | HOUSING, HOLDER | 1 | SEE NOTE “A” |
| 24 | 97707-60130-00 | SCREW, PAN HEAD | 6 | |
| 25 | JN6-K8182-00-00 | PLATE, 2 | 1 | |
| 26 | 90267-63047-00 | RIVET, BLIND | 2 | |
| 22 | 90267-63047-00 | RIVET, BLIND | 10 | |
|---|---|---|---|---|
| 23 | JN6-K8251-01-00 | PAD, SILENCER 1 | 1 | |
| 24 | JN6-K8252-01-00 | PAD, SILENCER 2 | 1 | |
| 25 | JN6-F4236-00-00 | MARK 2 | 1 | UR, F# JN6 |
| 000101~ | ||||
| JN6-F4236-10-00 | MARK 2 | 1 | UR, F# JN6 | |
| 112964~ | ||||
| JN6-F4236-20-00 | MARK 2 | 1 | UR, F# JN6 | |
| 212001~ | ||||
| JN6-F4236-30-00 | MARK 2 | 1 | UR, F# JN6 | |
| 312501~ | ||||
| JN6-F4236-40-00 | MARK 2 | 1 | UR, F# JN6 | |
| 26 | JN6-F4239-00-00 | MARK 5 | 1 | UR |
| 27 | JN6-H2377-00-00 | LABEL | 1 | UR, |
| SEE NOTE “A” | ||||
| 28 | JN3-K8299-10-00 | PLATE, CAUTION 3 | 1 | UR, |
| SEE NOTE “A” | ||||
| 29 | JN3-K8297-10-00 | PLATE, CAUTION 1 | 1 | UR, |
| SEE NOTE “A” | ||||
| 30 | JN3-K8243-00-00 | MAT, BODY SIDE LEFT | 1 | F# JN6-100101~ |
| 31 | JN3-K8244-00-00 | MAT, BODY SIDE RIGHT | 1 | F# JN6-100101~ |
| 32 | 90269-07810-00 | RIVET | 10 | F# JN6-100101~ |
| FIG. 29 | BODY FITTING | ||||
|---|---|---|---|---|---|
| REF NO. | PART NUMBER | DESCRIPTION | QTY | REMARKS | |
| 1 | JN6-K8271-00-00 | SERVICE LID | 1 | ||
| 2 | JF2-K818A-00-00 | PROTECTOR, SIDE | 2 | ||
| 3 | JF2-K8215-10-00 | PLATE, SIDE TRIM | 1 | ||
| 4 | JF2-K821F-10-00 | PLATE, SIDE TRIM | 1 | ||
| 5 | 90338-05829-00 | PLUG | 4 | ||
| 6 | 90267-48154-00 | RIVET, BLIND | 6 | ||
| 7 | 90267-48101-00 | RIVET, BLIND | 4 | ||
| 8 | 90267-48086-00 | RIVET, BLIND | 4 | ||
| 9 | JF2-K8191-00-00 | PANEL, REAR FENDER | 1 | ||
| 10 | JF2-K8192-00-00 | PANEL, REAR FENDER | 1 | ||
| 11 | JF2-K8187-00-00 | FLAP, FRONT FENDER LEFT | 1 | F# JN6-200101~ | |
| 12 | JF2-K8189-00-00 | FLAP, FRONT FENDER RIGHT | 1 | F# JN6-200101~ | |
| 13 | 90267-48831-00 | RIVET, BLIND | 4 | F# JN6-200101~ | |
| REF NO. | PART NUMBER | DESCRIPTION | QTY | REMARKS | |
|---|---|---|---|---|---|
| 1 | JF2-K8356-00-00 | PAD, BAG SUPPORT | 1 | ||
| 2 | JN6-K8355-00-00 | BAND | 1 | ||
| 3 | J38-78367-00-00 | PLATE, ANCHOR | 1 | ||
| 4 | 90101-06865-00 | BOLT, HEX. | 1 | ||
| 5 | 90185-06836-00 | NUT, SELF LOCKING | 1 | ||
| 6 | JN6-K8380-00-00 | LOCK ASSY. | 2 | ||
| 7 | 90159-06845-00 | SCREW, WITH WASHER | 4 | ||
| 8 | 9299R-06200-00 | WASHER, PLAIN | 4 | ||
| 9 | JN3-K8357-00-00 | HOLDER, 1 | 1 | SEE NOTE “A” | |
| 10 | JN6-K8358-00-00 | HOLDER, 2 | 1 | ||
| 11 | 97707-40625-00 | SCREW, PAN HEAD | 2 | ||
| 12 | 90201-044H9-00 | WASHER, PLAIN | 2 | ||
| 13 | 90502-10013-00 | SPRING, CONICAL | 2 | ||
| 14 | 90387-046N7-00 | COLLAR | 2 | ||
| 15 | JN3-K7762-01-00 | LABEL, WARNING 2 | 1 | UR, FOR USA SEE NOTE “A” | |
| JN3-K7762-10-00 | LABEL, WARNING 2 | 1 | UR, FOR CAN SEE NOTE “A” | ||
| JN3-K7762-20-00 | LABEL, WARNING 2 | 1 | UR, FOR EUR SEE NOTE “A” | ||
| 16 | JN3-K8340-00-00 | LUGGAGE RACK | 1 | ||
| 17 | 90111-08803-00 | BOLT, HEX. SOCKET | 2 | ||
| 18 | 90201-08103-00 | WASHER, PLAIN | 4 | ||
| 19 | 90185-08832-00 | NUT, SELF-LOCKING | 2 | ||
| 20 | 90338-09828-00 | PLUG | 2 | ||
| 21 | JN6-K8358-00-KT | SCORECARD HOLDER KIT | 1 | SEE NOTE “B” | |
| REF NO. | PART NUMBER | DESCRIPTION | QTY | REMARKS | |
|---|---|---|---|---|---|
| 1 | JN6-K8401-10-00 | CUSHION SEAT | 1 | UR, F# JN6-300101~ | |
| 2 | JN6-K8404-09-00 | .COVER, SEAT | 1 | F# ~JN6-324396 | |
| JN6-K8404-10-00 | .COVER, SEAT | 1 | F# JN6-400101~ | ||
| 3 | JF2-K8427-00-00 | HINGE, SEAT FEMALE | 2 | ||
| 4 | 90105-06903-00 | BOLT, FLANGE | 4 | ||
| 5 | JN3-K8426-01-00 | HINGE, SEAT MALE | 2 | UR, F# JN6-212472~ | |
| 6 | 97095-05012-00 | BOLT HEX. HEAD | 4 | F# ~JN6-212471 | |
| 90111-06810-00 | BOLT, BUTTON | 4 | F# JN6-212472~ | ||
| 7 | 92990-05100-00 | WASHER, LOCK | 4 | F# ~JN6-212471 | |
| 90204-06870-00 | WASHER, LOCK | 4 | F# JN6-212472~ | ||
| 8 | JN6-K8361-00-00 | ARM REST 1 | 1 | ||
| 9 | JN6-K8362-00-00 | ARMREST 2 | 1 | ||
| 10 | 90167-04815-00 | SCREW, P/H TAPPING | 4 | ||
| 11 | 90185-08839-00 | NUT, SELF LOCKING | 8 | ||
| 12 | 95617-08200-00 | NUT, U-FLANGE | 4 | ||
| 13 | JN6-K8121-00-00 | REINFORCEMENT 1 | 2 | ||
| 14 | JN6-K8122-01-00 | REINFORCEMENT 2 | 2 | UR, SEE NOTE “A“ F# JN6-212472~ | |
| 15 | JN3-K8402-00-00 | BACK, SEAT SUB. | 2 | ||
| 16 | JN3-K841G-09-00 | .COVER, SEAT BACK 2 | 1 | ||
| 17 | JN3-K8413-00-00 | COVER, SEAT BACK | 2 | ||
| 18 | 90119-08820-00 | BOLT, HEX. W/WASHER | 4 | ||
| 19 | 90201-098J4-00 | WASHER, PLAIN | 4 | ||
| 20 | 958950-06025-00 | BOLT, FLANGE | 4 | ||
| 21 | 90201-068G0-00 | WASHER, PLAIN | 4 | ||
| 22 | 90201-068G6-00 | WASHER, PLAIN | 4 | ||
| FIG. 31 | SEAT | ||||
|---|---|---|---|---|---|
| REF NO. | PART NUMBER | DESCRIPTION | QTY | REMARKS | |
| 23 24 25 | JN3-K8423-11-00 JN3-K842H-00-00 95817-08045-00 | SUPPORT, SEAT BACK RETAINER, SEAT BOLT, FLANGE | 1 2 4 | ||
| FIG. 32 | STARTER GENERATOR | |||||
|---|---|---|---|---|---|---|
| REF NO. | PART NUMBER | DESCRIPTION | QTY | REMARKS | ||
| 28 29 | JN3-H1661-00-00 JN3-H1161-00-00 | .SPACER .PULLEY | 1 2 | |||
| 30 31 | 90179-16889-00 98507-05018-00 | .NUT, FLANGE .SCREW | 1 3 | |||
| REF NO. PART NUMBER FIG. 33 ELECTRICAL 1 | DESCRIPTION | QTY REMARKS |
|---|---|---|
| JN6-H1170-00-00 | TENSIONER ASSY | 1 |
| 95817-08020-00 | BOLT, FLANGE | 2 |
| 90109-087A5-00 | BOLT | 1 |
| 95707-08500-00 | NUT, FLANGE | 1 |
| 90107-06035-00 | BOLT, HEX. | 1 |
| 95317-06600-00 | NUT, HEX. | 1 |
| JN6-H1173-00-00 | BELT | 1 |
| 90464-09823-00 | CLAMP | 1 |
| JN6-85650-00-00 | ROTOR ASSY. | 1 |
| JN6-85640-00-00 | T.C.I. UNIT | 1 |
| 95817-06025-00 | BOLT, FLANGE | 2 |
| JN6-82318-00-00 | WIRE, SUB-LEAD | 1 |
| 95307-18600-00 | NUT, HEX. | 1 |
| 90201-18620-00 | WASHER, PLAIN | 1 |
| 90280-04052-00 | KEY, WOODRUFF | 1 |
| 85G-82370-20-00 | PLUG CAP ASSY | 1 |
| JE8-82372-00-00 | SEAL, PLUG CAP | 1 |
| JN6-H1171-00-00 | BRACKET, STARTER GENERATOR | 1 |
| 95817-08020-00 | BOLT, FLANGE | 2 |
| 95817-12025-00 | BOLT, FLANGE | 2 |
| 95817-06016-00 | BOLT, FLANGE | 3 |
| 90464-40825-00 | CLAMP | 2 |
| 90207-05800-00 | WASHER, FINISH | 1 |
| 90267-48838-00 | RIVET | 1 |
| JN3-H2133-00-00 | SCREW, FITTING | 2 | |
| J55-H2136-00-00 | PLATE, BATTERY | 1 | |
| 92907-06200-00 | WASHER, PLAIN | 2 | |
| 95707-06500-00 | NUT, FLANGE | 2 | |
| JN6-H2115-01-00 | WIRE, PLUS LEAD | 1 | |
| JN6-H2116-01-00 | WIRE, MINUS LEAD | 1 | |
| JN6-H2117-00-00 | WIRE, LEAD | 1 | |
| JN6-H2590-00-00 | WIRE HARNESS | 1 | WITH #33 FUSE |
| JF2-H1950-00-00 | RELAY ASSY. | 1 | |
| JN6-H2105-00-00 | HARNESS, WIRE | 1 | |
| 90163-06005-00 | SCREW, HEX. T | 2 | |
| JF2-81910-01-00 | VOLTAGE REGULATOR | 1 | |
| 95817-06016-00 | BOLT, FLANGE | 1 | |
| JF7-82817-20-00 | SWITCH, ACCELERATOR STOP | 1 | |
| 98507-05025-00 | SCREW, PAN HEAD | 2 | |
| 92907-05100-00 | WASHER, LOCK | 2 | |
| 92907-05600-00 | WASHER, PLATE | 2 | |
| 90464-31827-00 | CLAMP | 4 | |
| JR1-H3383-01-00 | BUZZER | 1 | |
| JN6-H3386-00-00 | STAY, BUZZER | 1 | |
| * | BATTERY ASSY. | 1 | LM |
| 4U8-81950-02-00 | RELAY ASSY. | 1 | |
| JN6-H1942-00-00 | COVER | 1 | |
| 90461-16802-00 | CLAMP | 1 | |
| 95817-06016-00 | BOLT, FLANGE | 2 | |
| 90480-25856-00 | GROMMET | 1 | |
| JN6-85720-12-00 | OIL LEVEL GAUGE | 1 |
| FIG. 34 ELECTRICAL 2 | |||
|---|---|---|---|
| REF NO. PART NUMBER | DESCRIPTION | QTY | REMARKS |
| 28 95817-06012-00 | BOLT, FLANGE | 4 | |
| 29 JN6-85724-00-00 | CLAMP, OIL LEVEL | 1 | |
| 30 JN8-82510-01-00 | MAIN SWITCH | 1 | |
| 31 J44-82511-00-YY | KEY, MAIN SWITCH | 1 | |
| 32 JN6-83530-00-00 | PILOT LAMP A | 1 | |
| 33 123-83516-21-XX | .BULB, (12V-3.4W) | 1 | |
| 34 42X-82151-00-00 | FUSE (10A-BLADE) | 1 |
| REF NO. | PART NUMBER | DESCRIPTION | QTY | REMARKS |
| 1 | JN3-K8421-00-00 | SUPPORT, SEAT | 1 | |
| 2 | JF2-K8422-00-00 | BRACKET, SEAT SUPPORT | 1 | |
| 3 | JN3-K8450-00-00 | SEAT ADJUSTER ASSY | 1 | |
| 4 | JN3-K845A-00-00 | .MEMBER, SLIDE SEAT | 1 | |
| 5 | JN3-K8451-00-00 | .FRAME, SLIDE SEAT | 1 | |
| 6 | JN3-K8452-00-00 | .SEAT-ADJUSTER | 1 | |
| 7 | JN3-K8459-00-00 | .REINFORCEMENT, 1 | 1 | |
| 8 | JN3-K845E-00-00 | .REINFORCEMENT, 2 | 1 | |
| 9 | 97080-08045-00 | .BOLT, HEXAGON | 2 | |
| 10 | 97080-08070-00 | .BOLT, HEXAGON | 2 | |
| 11 | 95680-08100-00 | .NUT, U | 2 | |
| 12 | 92990-08200-00 | .WASHER, PLAIN | 2 | |
| 13 | 90338-09828-00 | .PLUG | 4 | |
| 14 | 97080-08020-00 | .BOLT, HEX. HEAD | 2 | |
| 15 | 92990-08100-00 | .WASHER, SPRING | 2 | |
| 16 | 92990-08600-00 | .WASHER, PLATE | 2 |
| FIG. 36 | OPTIONAL HUB CAPS | |||||
|---|---|---|---|---|---|---|
| REF NO. | PART NUMBER | DESCRIPTION | QTY | REMARKS | ||
| 1 | JG5-F512L-00-00 | HUB-CAP, PLAIN | 4 | Comes with clips | ||
| 2 | JG5-F512N-00-00 | .CLIP, HUB CAP | 3 | |||
| 3 | JG5-F512M-00-00 | HUB-CAP, MAG-STYLE | 4 | Comes with clips | ||
| 4 | JN6-HUBCP-TF-00 | HUB-CAP, TUNING FORK LOGO | 4 | Comes with clips | ||
| FIG. 37 | OPTIONAL DRAW BAR | |||||
|---|---|---|---|---|---|---|
| REF NO. | PART NUMBER | DESCRIPTION | QTY | REMARKS | ||
| 1 | JN3-F389K-01-00 | ARM, PIVOT ASSY. | 1 | |||
| 2 | JN6-F3841-00-00 | UNIVERSAL JOINT RH | 1 | |||
| 3 | JN6-F3845-00-00 | UNIVERSAL JOINT LH | 1 | |||
| 4 | 95607-10200-00 | NUT, U-FLANGE | 2 | |||
| 5 | 90170-12054-00 | NUT (RH THREAD) | 1 | |||
| 6 | 95317-12700-00 | NUT (LH THREAD) | 1 | |||
| 7 | JN3-F3880-00-00 | TIE ROD | 1 | |||
| 8 | JG5-F389J-00-00 | DRAW BAR ASSY. | 1 | |||
| 9 | JN3-F3802-00-00 | REAR HITCH ASSY. | 1 | |||
| FIG. 38 | OPTIONAL WINDSHIELD | |||||
|---|---|---|---|---|---|---|
| REF NO. | PART NUMBER | DESCRIPTION | QTY | REMARKS | ||
| 1 | JN3-K7200-00-00 | WINDSHIELD ASSY. (ONE PIECE, CLEAR) | 1 | UR, AP | ||
| JN3-K7200-10-00 | WINDSHIELD ASSY. (ONE PIECE, TINTED) | 1 | UR, AP | |||
| 2 | JN3-K7211-01-00 | .WINDSHIELD (ONE PIECE, CLEAR) | 1 | UR | ||
| JN3-K7211-11-00 | .WINDSHIELD (ONE PIECE, TINTED) | 1 | UR | |||
| 3 | JN3-K838C-00-00 | .HOLDER SHIELD | 2 | |||
| 4 | JN3-K722A-01-00 | .FASTENER, 2 | 3 | |||
| 5 | JN3-K7200-20-00 | WINDSHIELD ASSY. (HINGED, CLEAR) | 1 | UR, AP | ||
| JN3-K7200-30-00 | WINDSHIELD ASSY. (HINGED, TINTED) | 1 | UR, AP | |||
| 6 | ACC-CCGLU-ES-ET | LATCH, RUBBER | 2 | SEE NOTE “A” | ||
| 7 | JN3-K7238-00-00 | ..DAMPER, WINDSHIELD | 6 | |||
| 8 | JN3-K838A-00-00 | .RETAINER 1 | 2 | |||
| 9 | JN3-K722A-01-00 | .FASTENER 2 | 1 | |||
| 10 | JN3-K7222-00-00 | .BRACKET, W/S | 2 | |||
| NOTE “A”: Includes adhesive. Replaces old style latch for hinged windshields. | ||||||
| FIG. 39 | OPTIONAL SUN ROOF | |||||
|---|---|---|---|---|---|---|
| REF NO. | PART NUMBER | DESCRIPTION | QTY | REMARKS | ||
| 1 | JN3-K8310-10-00 | SUN ROOF ASSY | 1 | |||
| 2 | JN3-K8314-00-00 | .COVER, SUNROOF | 1 | |||
| 3 | JN3-K8312-00-00 | .SUPPORT, ROOF 1 | 1 | |||
| 4 | JN3-K831A-00-00 | .SUPPORT, ROOF 3 | 1 | |||
| 5 | JN3-K8313-00-00 | .SUPPORT, ROOF 2 | 1 | |||
| 6 | 90387-09826-00 | .COLLAR | 2 | F# ~JN6-324396 | ||
| 7 | 90101-08862-00 | .BOLT, HEX. | 2 | F# ~JN6-324396 | ||
| 8 | 90101-22864-00 | .BOLT, HEX. | 4 | |||
| 9 | 90101-22863-00 | .BOLT, HEX. | 6 | |||
| 10 | 90201-088E5-00 | .WASHER, PLAIN | 22 | |||
| 11 | JN3-K832F-00-00 | .GROMMET, ROOF | 2 | |||
| 12 | JN3-K832G-00-00 | .GROMMET, ROOF | 2 | |||
| 13 | 90185-12835-00 | .NUT, SELF-LOCKING | 10 | |||
| 14 | 90176-08801-00 | .NUT, CAP | 2 | F# JN6-400101~ | ||
| 15 | 90201-098J4-00 | .WASHER, PLAIN | 2 | F# JN6-400101~ | ||
| 16 | JN6-K834A-00-00 | .REINF., HOLDER | 2 | F# JN6-400101~ | ||
| FIG. 40 | OPTIONAL ORNAMENT PLATE | ||||||
|---|---|---|---|---|---|---|---|
| REF NO. | PART NUMBER | DESCRIPTION | QTY | REMARKS | |||
| 1 | JN3-K814N-00-00 | PLATE, ORNAMENT | 1 | ||||
| 28 | JG5-K810U-90-00 | FLEET, NUMBER | 1 |
| 29 | JG5-K810U-N0-00 | FLEET, NUMBER | 1 |
| 30 | JG5-K810U-00-00 | FLEET, NUMBER | 1 |
| 31 | JG5-K810V-A0-00 | FLEET, NUMBER | 1 |
| 32 | JG5-K810V-10-00 | FLEET, NUMBER | 1 |
| 33 | JG5-K810V-E0-00 | FLEET, NUMBER | 1 |
| 34 | JG5-K810V-20-00 | FLEET, NUMBER | 1 |
| 35 | JG5-K810V-F0-00 | FLEET, NUMBER | 1 |
| 36 | JG5-K810V-30-00 | FLEET, NUMBER | 1 |
| 37 | JG5-K810V-G0-00 | FLEET, NUMBER | 1 |
| 38 | JG5-K810V-40-00 | FLEET, NUMBER | 1 |
| 39 | JG5-K810V-H0-00 | FLEET, NUMBER | 1 |
| 40 | JG5-K810V-50-00 | FLEET, NUMBER | 1 |
| FIG. 42 OPTIONAL SAND BOTTLE / RAKE | ||
| REF NO. PART NUMBER DESCRIPTION | QTY | REMARKS |
| 1 JN3-K8309-00-00 SAND BOTTLE ASSY. | 1 | |
| JN3-K839E-00-00 SAND BOTTLE | 1 | |
| JN3-K839G-00-00 HOLDER, SAND BOTTLE | 1 | |
| JN3-K839H-00-00 BRACKET, SAND BOTTLE | 1 | |
| JN3-K839J-00-00 SLEEVE | 1 | |
| 95027-06016-00 BOLT, SMALL FLANGE | 3 | |
| 90201-088E5-00 WASHER, PLATE | 1 | |
| 95607-06200-00 NUT, SELF LOCK | 3 | |
| 2 JG5-K834G-00-00 HOLDER, RAKE | 1 | |
| 3 JG5-K834H-00-00 RAKE, SAND 1 | 1 | |
| 4 JN6-SIDEB-AS-KT SIDE BASKET | 1 | |
| 5 JN6-SANDB-UC-KT SAND BUCKET | 1 | |
| 6 JN6-SANDS-CO-OP SAND SCOOP | 1 | |
| 7 JN6-SANDB-KK-IT SAND BUCKET KIT | 1 | SEE NOTE “A” |
| NOTE “A” : Includes 4, 5, 6 |
| FIG. 43 | OPTIONAL LIGHT KIT | |||||
|---|---|---|---|---|---|---|
| REF NO. | PART NUMBER | DESCRIPTION | QTY | REMARKS | ||
| 1 | JN6-H430A-20-00 | LIGHT KIT ASSY. | 1 | |||
| 2 3 | JN3-H4303-20-00 JN3-H3976-20-00 | .HEAD LIGHT UNIT ASSY. .SWITCH | 1 1 | INCLUDES RH & LH HEADLIGHTS | ||
| 4 | 90890-05159-00 | .BULLET, PLUG | 2 | |||
| 5 | JN6-H4159-00-00 | .CORD, HEAD LIGHT | 1 | |||
| 6 | JN3-H4700-00-00 | .TAIL LIGHT ASSY | 2 | |||
| 7 | JN3-H4718-00-00 | .GROMMET,TAIL | 2 | |||
| 8 | 90464-14806-00 | .CLAMP | 25 | |||
| FIG. 44 | OPTIONAL ENCLOSURE | |||||
|---|---|---|---|---|---|---|
| REF NO. | PART NUMBER | DESCRIPTION | QTY | REMARKS | ||
| 1 | JN3-K832U-00-00 | ENCLOSURE | 1 | |||