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PARTS CATALOG

1996 G16AP 1997 G16AR 1998 G16AS 1999 G16AT 2000 G16AU 2001 G16AW

2002 G16AX (JN62) U.S.A., CANADA, EUROPE, OTHERS

AUGUST 2001 10JN6-100E4

FOREWORD

This Parts Catalogue is related to the parts for the model(s) shown in the frame 6. Applicable Serial No. and Color Code below. When you are ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers and part names correctly.

Frame Serial No. JN6-000101 ~

Engine Serial No. JN6-000101 ~

  1. Modifications or additions which have been made after issue of the Parts Catalogue will be announced in the Yamaha Parts News. it is advisable that you make necessary corrections to the Parts Catalogue according to the Yamaha Parts News.
    1. Abbreviations The following abbreviations are used in this Parts Catalogue.
    2. “UR”Use specified part number. “UN”Use as many as needed. “AP” Alternate parts. “LM” Local Made (Parts need to be ordered locally) “F#” Frame Number (Applicable machine number)
  2. Parts, which are to be supplied in an assembly, are listed with a dot (.) in

Frame Serial No. JN6-300101 ~ front of the part name as shown below. EXAMPLE

Engine Serial No. JN6-300101 ~ CARBURETOR ASSY .JET, PILOT .NOZZLE, MAIN

4. Number of component for assembly The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit.

EXAMPLE

PART NO. DESCRIPTION Q’TY REMARKS

2F5-83310-60 FRONT FLASHER LIGHT ASSY 2 115-83311-60 .BULB (6V-18W) 1

7. Note that the illustrations are for reference in finding parts numbers, not to be

5. Applicable colors of graphics are represented in the “REMARKS” as shown used for assembling. When assembling, please use the applicable service manual. below.

8. The asterisk (*) before a reference number indicates modification items after the

PART NO. DESCRIPTION Q’TY REMARKS

first edition.

2N4-24110-00-X5 FUEL TANK COMP. 1 MAXIM RED 3J1-24240-10 .GRAPHIC, FUEL TANK 1 for MXR

ENGINE PAGE Engine Assembly 5
Cylinder Head 6
Crankshaft / Piston 7
Camshaft / Valve 8
Air Shroud / Fan 9
Intake 10
Carburetor 11
Exhaust 12
Crankcase 13
CHASSIS Engine Mount 14
Rear Arm / Suspension 15
Frame 16
Front Suspension / Wheel 17 ~ 18
Steering 19 ~ 20
Fuel Tank 21
Brake 22 ~ 24
Brake 2 25
Brake 3 26
Accelerator 27
Governor 28
Primary Clutch 29

CONTENTS

PAGE Secondary Sheave

30
Transmission 31 ~ 33
34
Rear Axle Mount / Wheel Shifter / Cables 35
Bumper 36
Body (Front) 37 ~ 38
Body 2 (Rear) 39 ~ 40
Body Fitting 41
Carrier 42
Seat 43 ~ 44
Starter Generator 45 ~ 46
Electrical 1 47
48 ~ 49
Optional Seat Adjuster 50
Optional Hub Caps 51
Optional Draw Bar 52
Optional Windshield 53
Optional Sunroof 54
Optional Ornament Plate 55
Optional Fleet Numbers 56 ~ 57
Optional Sand Bottle / Rake 58
Optional Light Kit 59
Optional Enclosure 60

Page 5

Page 6

Page 7

FIG. 4 CAMSHAFT / VALVE

Page 8

Page 9

NOTE “A”: When replacing “Case Air Filter JN6-E4411-02-00” you must also replace “Label Warning 1 JN6-K7761-10-00”.

Page 10

FIG. 7 CARBURETOR

REF

PART NUMBER DESCRIPTION QTY REMARKS

NO.

JN6-14101-14-00 98507-05100-00 92990-05100-00 JN6-14291-00-00 J10-14227-00-00 7LV-14211-00-00 73A-14212-00-00 620-1414J-24-00 JN6-1495H-3B-00 73A-1414G-00-00 3G2-1423E-33-00 796-14184-00-00 JN6-14185-00-00 127-14198-00-00 7R1-14162-00-00 JN5-14150-00-00 22F-14186-00-00 1WG-14922-00-00 73A-14212-10-00 98507-04010-00 92990-05100-00 7E1-14191-00-00 73A-14212-00-00 7LV-14118-00-00 1K7-14197-01-00

Page 11

UR,

CARBURETOR ASSY.

1 F# JN6-216891~

.SCREW, PAN HEAD

2 .WASHER

2 .BRACKET 1 1 .WASHER 1 .SCREW, PILOT ADJUSTING 1 .SPRING, PILOT ADJUSTING 1 .JET, PILOT 1 (#61.3) .NOZZLE, MAIN 1 .PIPE, MAIN BLEED 1 .JET, MAIN 1 (#83.8) .GASKET, FLOAT CHAMBER 1 .FLOAT 1 .GASKET 1 .BOLT, HOLDING 1 .NEEDLE ASSY 1 .PIN, FLOAT 1 .SCREW, THROTTLE 1 .SPRING 1 .SCREW, PAN HEAD 1 .WASHER 1 .PLUG, DRAIN 1 .SPRING 1 .CAP 1 .VENT HOSE 1 F# JN6-216891~

Page 12

FIG. 9 CRANKCASE

REF

PART NUMBER DESCRIPTION QTY REMARKS

NO.

Page 13

REF

PART NUMBER DESCRIPTION QTY REMARKS

NO.

NOTE “A”: Ref. No.’s 2 and 10 must be used as a set if installed on early units, from F# JN6-000101~008709.

Page 14

REF

PART NUMBER DESCRIPTION QTY REMARKS

NO.

Page 15

Page 16

FIG. 13 FRONT SUSPENSION / WHEEL

REF

PART NUMBER DESCRIPTION QTY REMARKS

NO.

JN6-F3570-00-00 FRONT LOWER ARM, LEFT

1 JN6-F3526-00-00 .BUSHING, ARM

1 UR,90384-15826-00 BUSH, BIMETAL

1 F# JN6-218263~ UR,90384-15825-00 BUSH, BIMETAL

1 F# JN6-218263~ UR,90334-19800-00 PLUG, STRAIGHT

1 F# JN6-218263~ JN6-F3511-00-00 KNUCKLE, STEERING 1 JN3-F3512-00-00 ARM, KNUCKLE 1 95814-10040-00 BOLT, FLANGE 2 95617-10200-00 NUT, U-FLANGE 2 91490-25020-00 PIN, SPLIT 2 J38-23527-00-00 SEAL, DUST 1 1 J38-23516-00-00 PIN, STEERING KNUCKLE 1 90201-156J2-00 WASHER, PLAIN 1 J38-23528-00-00 SEAL, DUST 2 1 91609-60028-00 PIN, SPRING 1 91609-35028-00 PIN, SPRING 1 JN6-F3580-00-00 FRONT LOWER ARM, RIGHT 1 JN6-F3526-00-00 .BUSHING, ARM 1 90384-15826-00 BUSH, BIMETAL 1 90384-15825-00 BUSH, BIMETAL 1 90334-19800-00 PLUG, STRAIGHT 1 JN6-F3521-00-00 KNUCKLE, STEERING 1 JN3-F3512-00-00 ARM, KNUCKLE 1 95814-10040-00 BOLT, FLANGE 2 95607-10200-00 NUT, U-FLANGE 2 91490-25020-00 PIN, SPLIT 2 J38-23527-00-00 SEAL, DUST 1 1

Page 17

Page 18

Page 19

Page 20

REF

PART NUMBER DESCRIPTION QTY REMARKS

NO.

Page 21

FIG. 16 BRAKE

REF

PART NUMBER DESCRIPTION QTY REMARKS

NO.

J46-27250-03-00 90384-14080-00 J10-27211-00-00 J17-25670-01-00 90384-05163-00 90384-12164-00 90380-12051-00 90101-06555-00 90179-06387-00 90508-23542-00 90109-08669-00 92907-08100-00 90179-08378-00 J17-25679-01-00 92907-08200-00 J17-W2561-02-00 90384-10162-00 J17-27221-00-00 92907-10600-00 99080-07600-00 90508-14548-00 J17-25672-01-00 J17-27231-03-00 J17-27232-00-00 95317-06700-00 90506-08526-00 J17-25673-00-00

Page 22

BRAKE ARM COMP

1 .BUSH, BIMETAL FORMED

2 PEDAL, BRAKE

1 PARKING PEDAL COMP. 1 .BUSH, BIMETAL 1 .BUSH, BIMETAL 1 .BUSH, SOLID 1 BOLT, HEX. 1 NUT 1 SPRING,TORSION 1 BOLT 1 WASHER, SPRING 1 NUT 1 DAMPER 2 WASHER, PLAIN 1 SECTOR, PARKING BRAKE 1 .BUSH, BIMETAL 1 SEAL, SHAFT 2 WASHER, PLAIN 1 CIRCLIP (E) 1 SPRING, TORSION 1 PAD, PARKING 1 ROD, BRAKE 1 END, ROD 1 1 NUT, HEX. 2 SPRING,TENSION 1 DAMPER, BRAKE 1

Page 23

Page 24

Page 25

Page 26

FIG. 19 ACCELERATOR

REF

PART NUMBER DESCRIPTION QTY REMARKS

NO.

JN6-F7874-01-00 J17-27853-01-00 J38-27872-00-00 91609-60028-00 91609-35028-00 JF3-27871-00-00 95817-06025-00 90106-08040-00 95707-08500-00 90384-14080-00 93210-14104-00 JN3-F7854-00-00 95817-08016-00 90506-26282-00 JN3-F6311-00-00 91790-05012-00 90468-10050-00 90508-16460-00 90560-05001-00 95817-06025-00 95707-06500-00 90601-200U1-00 90387-068T4-00

Page 27

BRACKET, PEDAL

1 SHAFT, PEDAL

1 ARM, ACCELERATOR

1 PIN, SPRING 1 PIN, SPRING 1 PEDAL, ACCELERATOR 1 BOLT, FLANGE 1 BOLT, RD. HEX 1 NUT, FLANGE 1 BUSH, BIMETAL 2 O-RING 4 COVER, PEDAL 1 BOLT, HEX. H 3 SPRING, TENSION 1 WIRE, THROTTLE 1 PIN 1 CLIP 1 SPRING, TORSION 1 SPACER 1 BOLT, FLANGE 1 NUT, FLANGE 1 BAND 1 COLLAR 1

Page 28

REF

PART NUMBER DESCRIPTION QTY REMARKS

NO.

NOTE “A”: Assembly includes all parts except REF. Numbers 14, 15, 17 and 19 (the cap, 3 flange bolts for cap, the main bolt for the Primary Clutch assembly, and the belt).

Page 29

FIG. 22 SECONDARY SHEAVE

REF

PART NUMBER DESCRIPTION QTY REMARKS

NO.

1 JN6-G6260-00-00 SECONDARY FIXED SHEAVE

1 2 JN6-G6271-02-00 SECONDARY SLIDING SHEAVE

1 3 93700-06809-00 .NIPPLE, GREASE

1 4 93109-20069-00 .SEAL, OIL 2 5 90384-20143-00 BUSHING 1 6 JN6-G6270-0I-KT SECONDARY SLIDING SHEAVE KIT 1 SEE NOTE “A” 7 JN6-G6280-00-00 SECONDARY SPRING SEAT 1 8 JN6-E7688-00-00 .SHOE, RAMP 3 9 90110-04834-00 .BOLT, HEX. SOCKET 3 10 90508-45844-00 SPRING, TORSION 1 L=100.5mm±1.5 11 90202-20130-00 WASHER, PLAIN 1 12 90280-05022-00 KEY, WOODRUFF 1 13 90201-12588-00 WASHER, PLAIN 1 14 95617-12200-00 NUT, U-FLANGE 1

NOTE “A”: Secondary sheave kit includes oil seals, bushing, and grease nipple.

Page 30

REF

PART NUMBER DESCRIPTION QTY REMARKS

NO.

Page 31

Page 32

Page 33

Page 34

REF

PART NUMBER DESCRIPTION QTY REMARKS

NO.

Page 35

Page 36

FIG. 27 BODY

REF

PART NUMBER DESCRIPTION QTY REMARKS

NO.

1 JN3-K8115-00-00 COWL, FRONT 1 IVORY JN3-K8115-10-00 COWL, FRONT 1 RED JN3-K8115-30-00 COWL, FRONT 1 TEAL JN3-K8115-50-00 COWL, FRONT 1 HUNTER GRN

2 JN3-K818E-00-00 CAP, PROTECTOR 2 W/O SUNTOP 3 JN6-F4161-01-00 EMBLEM, 1 1 4 90162-04002-00 SCREW, OVAL C 2 5 JF2-K811G-00-00 BOLT, COWL FITTING 1 6 98980-06016-00 SCREW, BINDING 2 7 JF2-K811V-00-00 PROTECTOR, 1 1 8 JF2-K8261-02-00 PLATE, BODY PROTECTOR 2 9 JN3-K8117-00-00 PLATE, 1 12 10 JF2-K8262-01-00 PLATE, BODY PROTECTOR 1 11 JF2-K8263-01-00 PLATE, BODY PROTECTOR 1 12 90185-06836-00 NUT, SELF-LOCKING 12 13 JN6-K8264-00-00 PLATE, BODY PROTECTOR 1 14 95607-06200-00 NUT, U-FLANGE 2 15 JN6-K8265-00-00 PLATE, BODY PROTECTOR 1 16 95607-06200-00 NUT, U-FLANGE 2 17 JN3-K8273-00-00 COVER, HOLE 1 1 18 JF2-K8114-02-00 PANEL, FRONT 1 19 90269-08069-00 RIVET 3 20 JN3-K815G-00-00 SEAL, FRONT STORAGE 1

UR, FOR USA

21 JN3-K7768-00-00 LABEL, WARNING 8

1 SEE NOTE “A” UR, FOR CANJN3-K7768-10-00 LABEL, WARNING 8

1 SEE NOTE “A” UR, FOR EURJN3-K7768-20-00 LABEL, WARNING 8

1 SEE NOTE “A”

Page 37

FIG. 27 BODY

REF

PART NUMBER DESCRIPTION QTY REMARKS

NO.

NOTE “A”: When replacing “Housing Holder JN3-K835G-00-00” you should also replace “Label Warning 8 JN3-K7768-**-00”.

Page 38

FIG. 28 BODY 2

REF

PART NUMBER DESCRIPTION QTY REMARKS

NO. IVORY1 JN6-K8142-00-00 PANEL, REAR BODY

1 SEE NOTE “A” REDJN6-K8142-10-00 PANEL, REAR BODY

1 SEE NOTE “A” TEALJN6-K8142-30-00 PANEL, REAR BODY

1 SEE NOTE “A” HUNTER GRNJN6-K8142-50-00 PANEL, REAR BODY

1 SEE NOTE “A” 2 90110-06200-00 BOLT, HEX. SOCKET 2 3 90201-068H0-00 WASHER, PLAIN 2 4 90183-06811-00 NUT, SPRING 2 5 JN3-K8363-00-00 PROTECTOR 2 6 JN3-K7741-00-00 INDICATOR, 1 1 SEE NOTE “A” 7 JN3-K8425-00-00 SEAL, SEAT 2 8 JN3-K842A-00-00 SEAL, SEAT 2 2 9 90338-05834-00 PLUG 20 10 JN6-K824E-00-00 TRIM, REAR BODY 1 11 JF2-K8237-00-00 COVER, REAR FLOOR 1 12 90269-08069-00 RIVET 7 UR,

13 90101-06876-00 BOLT, HEX HEAD W/WASHER

2 F# JN6-007520~ UR,14 90201-068G7-00 WASHER, PLAIN

4 F# JN6-007520~ UR,15 90185-06836-00 NUT, SELF LOCK

2 F# JN6-007520~ 16 JN3-K8151-00-00 PANEL, INSPECTION 1 17 90267-36853-00 RIVET, BLIND 2 18 JN6-K8233-00-00 MAT, MAIN FLOOR 3 1 19 JN6-K8231-00-00 MAT, MAIN FLOOR 1 1 20 JN6-K8232-00-00 MAT, MAIN FLOOR 2 1 21 90269-08813-00 RIVET 4

Page 39

REF

PART NUMBER DESCRIPTION QTY REMARKS

NO.

NOTE “A”: When replacing “Panel Rear Body JN6-K8142-**-00” you must also replace “Indicator 1 JN3-K7741-00-00”, “Label JN6-H2377-00-00”, “Plate Caution 3 JN3-K8299-10-00”, and “Plate Caution 1 JN3-K8297-10-00”.

Page 40

Page 41

NOTE “A”: When replacing “Holder 1 JN3-K8357-00-00” you must also replace “Label Warning 2 JN3-K7762-**-00”.

NOTE “B”: Includes 10, 11, 12, 13, 14

Page 42

NOTE “A“: For early units up to and including F# JN6-212471, you must also use REF Numbers 5 (JN3-K8426-01-00, Hinge, Seat Male ), 6 (90111-06810-00, Bolt Button ) and 7 (90204-06870-00, Washer, Lock).

Page 43

Page 44

FIG. 32 STARTER GENERATOR

REF

PART NUMBER DESCRIPTION QTY REMARKS

NO.

JN6-H1100-01-00 JN3-H1150-00-00 93306-20226-00 J10-81158-10-00 J10-81159-10-00 JN6-H1110-10-00 JN6-H1160-10-00 J10-81148-10-00 95380-06600-00 92990-06600-00 92995-06100-00 J10-81146-10-00 J38-81165-10-00 J10-81166-10-00 J10-81147-10-00 95380-06600-00 92990-06600-00 92995-06100-00 JF2-81119-00-00 JF2-81111-00-00 J38-81113-10-00 J10-81115-10-00 98507-05016-00 98580-04010-00 J10-81129-10-00 J10-81145-10-00 92990-06600-00

Page 45

STARTER GENERATOR

1 .ARMATURE ASSY

1 .BEARING 1 (6202 SD)

1 .BEARING 2 (6203 SD) 1 .HOLDER, BEARING 1 .STATOR ASSY 1 .FIELD COIL ASSY 1 .SCREW 4 2 .NUT 4 .WASHER, WAVE 2 .WASHER, WAVE 4 .SCREW 2 4 .BRACKET, STARTER GENERATOR 1 1 .BRACKET, STARTER GENERATOR 2 1 .SCREW 3 2 .NUT 4 .WASHER, WAVE 2 .WASHER, WAVE 4 .BRUSH HOLDER ASSY 1 .BRUSH 4 .SPRING, BRUSH 4 .WIRE, LEAD 2 .SCREW, PAN HEAD 2 .SCREW, PAN HEAD 4 .COVER, BRUSH 4 .SCREW 1 2 .WASHER, PLAIN 2

Page 46

Page 47

REF

PART NUMBER DESCRIPTION QTY REMARKS

NO.

Page 48

Page 49

Page 50

Page 51

Page 52

Page 53

Page 54

Page 55

FIG. 41 OPTIONAL FLEET NUMBERS

REF

PART NUMBER DESCRIPTION QTY REMARKS

NO.

JG5-K810T-0-00 JG5-K810T-0-00 JG5-K810T-0-00 JG5-K810T-0-00 JG5-K810T-0-00 JG5-K810T-0-00 JG5-K810T-0-00 JG5-K810T-0-00 JG5-K810T-0-00 JG5-K810T-00-00 JG5-K810U-A0-00 JG5-K810U-10-00 JG5-K810U-E0-00 JG5-K810U-20-00 JG5-K810U-F0-00 JG5-K810U-30-00 JG5-K810U-G0-00 JG5-K810U-40-00 JG5-K810U-H0-00 JG5-K810U-50-00 JG5-K810U-J0-00 JG5-K810U-60-00 JG5-K810U-K0-00 JG5-K810U-70-00 JG5-K810U-L0-00 JG5-K810U-80-00 JG5-K810U-M0-00

Page 56

FLEET, NUMBER

1 FLEET, NUMBER

1 FLEET, NUMBER

1 FLEET, NUMBER 1 FLEET, NUMBER 1 FLEET, NUMBER 1 FLEET, NUMBER 1 FLEET, NUMBER 1 FLEET, NUMBER 1 FLEET, NUMBER 1 FLEET, NUMBER 1 FLEET, NUMBER 1 FLEET, NUMBER 1 FLEET, NUMBER 1 FLEET, NUMBER 1 FLEET, NUMBER 1 FLEET, NUMBER 1 FLEET, NUMBER 1 FLEET, NUMBER 1 FLEET, NUMBER 1 FLEET, NUMBER 1 FLEET, NUMBER 1 FLEET, NUMBER 1 FLEET, NUMBER 1 FLEET, NUMBER 1 FLEET, NUMBER 1 FLEET, NUMBER 1

REF

PART NUMBER DESCRIPTION QTY REMARKS

NO.

Page 57

Page 58

Page 59

Page 60

ENGINE PAGE Engine Assembly 5
Cylinder Head 6
Crankshaft / Piston 7
Camshaft / Valve 8
Air Shroud / Fan 9
Intake 10
Carburetor 11
Exhaust 12
Crankcase 13
CHASSIS Engine Mount 14
Rear Arm / Suspension 15
Frame 16
Front Suspension / Wheel 17 ~ 18
Steering 19 ~ 20
Fuel Tank 21
Brake 22 ~ 24
Brake 2 25
Brake 3 26
Accelerator 27
Governor 28
Primary Clutch 29

CONTENTS

PAGE Secondary Sheave

30
Transmission 31 ~ 33
34
Rear Axle Mount / Wheel Shifter / Cables 35
Bumper 36
Body (Front) 37 ~ 38
Body 2 (Rear) 39 ~ 40
Body Fitting 41
Carrier 42
Seat 43 ~ 44
Starter Generator 45 ~ 46
Electrical 1 47
48 ~ 49
Optional Seat Adjuster 50
Optional Hub Caps 51
Optional Draw Bar 52
Optional Windshield 53
Optional Sunroof 54
Optional Ornament Plate 55
Optional Fleet Numbers 56 ~ 57
Optional Sand Bottle / Rake 58
Optional Light Kit 59
Optional Enclosure 60
FIG. 1 ENGINE ASSEMBLY
REF NO. PART NUMBER DESCRIPTION QTY REMARKS
1 JR3-19001-00-00 ENGINE ASSEMBLY 1
FIG. 2 CYLINDER HEAD
REF NO. PART NUMBER DESCRIPTION QTY REMARKS
1 JN6-11102-00-00 HEAD, CYLINDER 1
2 JN6-11133-10-00 .GUIDE, VALVE 2
3 JN6-11181-00-00 GASKET, CYLINDER HEAD 1
4 95817-10070-00 BOLT, FLANGE 4
5 99530-14016-00 PIN, DOWEL A 2
6 95617-08618-00 BOLT, STUD 2
7 NGK-BPR2E-S0-00 PLUG, SPARK 1 STD, U.S.
94702-00348 PLUG, SPARK 1 STD, EUROPE
NGK-BPR4E-S0-00 PLUG, SPARK 1 AP, U.S.
94702-00343 PLUG, SPARK 1 AP, EUROPE
8 JN6-11191-01-00 COVER, CYLINDER 1
9 JN6-11116-00-00 .JOINT, BREATHER 1
10 JN6-11168-00-00 COVER, BREATHER 1
11 JN6-11169-00-00 GASKET, BREATHER 1
12 JN6-11193-00-00 GASKET, HEAD COVER 1
13 95817-06030-00 BOLT, FLANGE 4
14 JN6-E1166-00-00 PIPE, BREATHER 1
15 95617-08710-00 BOLT, STUD 2
16 90467-13847-00 CLAMP 2 F# JN6-006700~
FIG. 3 CRANKSHAFT / PISTON
REF NO. PART NUMBER DESCRIPTION QTY REMARKS
1 JN6-11400-00-00 CRANK ASSY. 1
2 JN6-11631-00-A0 PISTON, (STD) 1 STD
JN6-11635-00-00 PISTON, (0.25mm O/S) 1 AP
JN6-11636-00-00 PISTON (0.50mm O/S) 1 AP
3 JN6-11610-00-00 PISTON RING SET, STD. 1 STD
JN6-11610-10-00 PISTON RING SET, (0.25mm O/S) 1 AP
JN6-11610-20-00 PISTON RING SET, (0.50mm O/S) 1 AP
4 447-11633-00-00 PIN, PISTON 1
5 93450-21053-00 CIRCLIP 2
6 JN6-11650-00-00 CONNECTING ROD ASSY 1
7 JN6-11654-00-00 .BOLT, CONNECTING ROD 2
8 JN6-11454-00-00 WEIGHT, 1 1
9 95317-18600-00 NUT, HEX. 1
10 90201-18620-00 WASHER, PLAIN 1
11 90280-04052-00 KEY, WOODRUFF 1
REF NO. PART NUMBER DESCRIPTION QTY REMARKS
1 JN6-12171-00-00 SHAFT, CAM 1 1
2 JN6-12111-01-00 VALVE, INTAKE 1
3 JN6-12121-00-00 VALVE, EXHAUST 1
4 JN6-12153-00-00 LIFTER, VALVE 2
5 90501-264A9-00 SPRING, COMPRESSION 2
6 J38-12117-01-00 RETAINER, VALVE SPRING 2
7 J38-12118-00-00 LOCK, VALVE SPRING 2
8 JN6-12151-00-00 ARM, VALVE ROCKER 2
9 22F-12159-00-00 SCREW, VALVE 2
10 90170-05302-00 NUT, HEX. 2
11 J38-12156-00-00 SHAFT, ROCKER 1
12 JN6-12154-00-00 ROD, VALVE PUSH 2
13 5H0-12119-00-00 SEAL, VALVE STEM 1
FIG. 5 AIR SHROUD / FAN
REF NO. PART NUMBER DESCRIPTION QTY REMARKS
1 2 3 4 5 6 7 8 9 JN6-12621-00-00 95817-06020-00 JN6-12616-00-00 97707-60520-00 JN6-12651-00-00 JN6-12652-00-00 95817-06020-00 JN6-E2691-00-00 90269-08813-00 CASE, FAN 1 BOLT, FLANGE COVER, FAN CASE SCREW, PAN HEAD AIR SHROUD, CYLINDER 1 AIR SHROUD, CYLINDER 2 BOLT, FLANGE DUCT, 1 RIVET 1 5 1 3 1 1 2 1 2
10 JR3-2179R-03-00 PLATE, EPA / CALIF. 1 UR, U.S. MODEL
FIG. 6 INTAKE
REF NO. PART NUMBER DESCRIPTION QTY REMARKS
1 JN6-13595-00-00 JOINT 1
2 95707-08500-00 NUT, FLANGE 2
3 JN6-13567-00-00 GASKET 3
4 90119-06920-00 BOLT, HEX HEAD W/WASHER 2
5 91790-05010-00 PIN, CYL. HEAD 2
6 90468-10050-00 CLIP 2
7 99080-07600-00 CIRCLIP (E) 1
8 91790-05010-00 PIN, CYL. HEAD 1
9 90468-10050-00 CLIP 1
10 JN6-E4411-02-00 CASE, AIR FILTER 1 SEE NOTE “A”
11 JN6-E4412-01-00 CAP, CASE 1 1
12 JN6-E4450-01-00 ELEMENT ASSY. 1
13 JN6-E445E-00-00 FILTER, 1 1
14 JN6-E3586-01-00 JOINT, CARBURETOR 1
15 JN6-E4424-00-00 CLIP, CAP FIT 5
16 93210-398D6-00 O-RING 1
17 90105-06862-00 BOLT, FLANGE 3
18 JN6-F6312-01-00 WIRE, THROTTLE 1
19 JN6-F6331-00-00 WIRE, STARTER 1
20 JN6-K7761-10-00 LABEL, WARNING 1 1 SEE NOTE “A”
21 90201-118N2-00 WASHER, PLAIN 1
FIG. 8 EXHAUST
REF NO. PART NUMBER DESCRIPTION QTY REMARKS
1 2 3 4 5 6 JN6-E4710-00-00 7KY-14613-01-00 90179-08879-00 90185-08841-00 90119-08825-00 JN6-F1435-10-00 MUFFLER ASSEMBLY GASKET, EXHAUST 1 NUT NUT, U-FLANGE BOLT, HEX HEAD W/WASHER BRACKET, MUFFLER 1 1 2 1 2 1
JN6-15100-02-00 CRANKCASE ASSY 1
JN6-15155-00-00 .NOZZLE, 3 1
JN6-15123-00-00 PLATE, BAFFLE 1
90159-06107-00 SCREW, W/WASHER 1
93306-30709-00 BEARING 1
93102-35191-00 SEAL, OIL 1
93306-20211-00 BEARING 1
90340-12097-00 PLUG, STRAIGHT 1
812-11198-00-00 GASKET 1
91808-16023-00 PIN, DOWEL A 2
JN6-15411-00-00 COVER, CRANKCASE 1
93306-20716-00 BEARING 1
93102-35191-00 SEAL, OIL 1
93306-20211-00 BEARING 1
JN6-15451-02-00 GASKET, CRANKCASE 1
95817-08045-00 BOLT, FLANGE 6
95817-10050-00 BOLT, FLANGE 2
796-15363-01-00 PLUG, OIL 1
93210-22344-00 O-RING 1
J38-15361-00-00 GAUGE, LEVEL 1

FIG. 10 ENGINE MOUNT

1 JN6-F1411-00-00 BRACKET, ENGINE 1 1
2 JN6-F1419-00-00 BRACKET, ENGINE 2 1 F# JN6-000101~008709
JN6-F1419-02-00 BRACKET, ENGINE 2 1 F# JN6-008710 ~ SEE NOTE “A”
3 JN6-F1481-00-00 BOLT, ENGINE 4
4 92907-10200-00 WASHER, PLAIN 4
5 95607-10200-00 NUT, U-FLANGE 4
6 90101-08870-00 BOLT, HEX 4
7 90201-088K6-00 WASHER, PLAIN 4
8 JN6-F1486-00-00 DAMPER, 2 8
9 JN6-F1459-00-00 SPACER 2
10 JN6-F1459-00-00 SPACER 2 F# JN6-000101~008709
JN6-F1459-10-00 SPACER 2 F# JN6-008710~ SEE NOTE “A”
11 95617-08200-00 NUT, U-FLANGE 4

FIG. 11 REAR ARM / SUSPENSION

JN6-F2110-01-00 REAR ARM COMP. 1
JN6-F2128-01-00 COVER, 1 1
JN6-F211E-01-00 PANEL, INNER 1 1
JN6-F211G-01-00 PANEL, INNER 2 1
90267-48850-00 RIVET, BLIND 4
90267-40851-00 RIVET, BLIND 2
JN6-F2123-01-00 BUSHING, 1 1
90105-13864-00 BOLT, FLANGE 1
90179-13878-00 NUT 1
97017-10020-00 BOLT, HEX. HEAD 2
92907-10100-00 WASHER, LOCK 2
92907-10600-00 WASHER, PLAIN 2
JN6-F217G-00-00 ROD, CONNECTING 1
JN6-F2124-00-00 .BUSHING, 2 2
95817-12065-00 BOLT, FLANGE 2
95617-12200-00 NUT, U-FLANGE 2
90201-12426-00 WASHER, PLAIN 2
JN3-F2210-00-00 SHOCK ABSORBER 2
95807-10055-00 BOLT, FLANGE 4
95607-10200-00 NUT, U-FLANGE 4
FIG. 12 FRAME
REF NO. PART NUMBER DESCRIPTION QTY REMARKS
1 2 3 4 JN6-F2501-01-00 JN6-F254R-00-00 95817-08016-00 90480-25856-00 FRAME COMP. SUPPORT, BODY MOUNTING BOLT, FLANGE GROMMET 1 1 2 1

FIG. 13 FRONT SUSPENSION / WHEEL

REF NO. PART NUMBER DESCRIPTION QTY REMARKS
28 J38-23516-00-00 PIN, STEERING KNUCKLE 1
29 90201-156J2-00 WASHER, PLAIN 1
30 J38-23528-00-00 SEAL, DUST 2 1
31 91609-60028-00 PIN, SPRING 1
32 91609-35028-00 PIN, SPRING 1
33 95817-10075-00 BOLT, FLANGE 4
34 95607-10200-00 NUT, U-FLANGE 4
35 91490-25020-00 PIN, SPLIT 4
36 JN3-F3350-00-00 CUSHION ASSY. 2
37 95817-10065-00 BOLT, FLANGE 2
38 95817-10055-00 BOLT, FLANGE 2
39 95607-10200-00 NUT, U-FLANGE 4
40 JG5-WF511-00-00 HUB 2
41 93306-204X0-00 BEARING 2
42 93306-005Y3-00 BEARING 2
43 90387-241M7-00 COLLAR 2
44 93102-30083-00 SEAL, OIL 2
45 90209-32271-00 WASHER 2
46 95607-14100-00 NUT, U 2
47 91490-25020-00 PIN, SPLIT 2
48 JN6-F5118-00-00 COVER, HUB DUST 2
49 JN6-F5100-11-00 FR. WHEEL ASSY 2
50 90179-12262-00 NUT 8
REF NO. PART NUMBER FIG. 14 STEERING DESCRIPTION QTY REMARKS
JG5-F3811-00-00 COLUMN, STEERING 1
J38-23816-00-00 ARM, PITMAN 1
93102-22314-00 SEAL, OIL 1
J55-F3876-00-00 BOLT 1
93332-000Y2-00 BEARING 2
J10-23877-00-00 NUT 1
J10-23444-00-00 WASHER 1
JN3-F3818-00-00 COVER, STEERING 1
J38-23462-01-00 SEAL, STEERING 1
J10-23459-00-00 BOLT 1
90170-08024-00 NUT, HEX. 1
95817-06020-00 BOLT, FLANGE 4
JN3-F3814-00-00 HOLDER, HANDLE 1
J10-23840-00-00 STEERING SHAFT 1
JN3-F3838-00-00 WHEEL, STEERING 1
95617-12100-00 NUT, SELF-LOCKING 1
92907-12200-00 WASHER, PLAIN 1
J38-23826-01-00 ARM, IDLER 1
95707-16300-00 NUT, NYLON 1
90215-16252-00 WASHER, TONGUE 1
95817-10050-00 BOLT, FLANGE 4
JN6-F3845-00-00 UNIVERSAL JOINT 2
JN6-F3841-00-00 UNIVERSAL JOINT 2
95607-10200-00 NUT, (RH THREAD) 2
90170-12054-00 NUT, (LH THREAD) 2
JN6-F3850-11-00 TIE ROD ASSY, RIGHT 1
JN6-F3830-11-00 TIE ROD ASSY, LEFT 1
FIG. 14 STEERING
REF NO. PART NUMBER DESCRIPTION QTY REMARKS
28 29 95607-10200-00 91490-25020-00 NUT, U-FLANGE PIN, SPLIT 4 4

FIG. 15 FUEL TANK

JN6-F4110-01-00 FUEL TANK COMP 1
JN6-F4610-00-00 CAP ASSY. 1
95817-08020-00 BOLT, FLANGE 2
90560-08066-00 SPACER 2
JN6-F4410-00-00 FUEL PUMP ASSY 1
95817-06016-00 BOLT, FLANGE 2
JN6-F4312-00-00 PIPE, 2 1
JN6-F4560-00-00 FILTER ASSY. 1
JN6-F4311-00-00 PIPE, FUEL 1
JN6-F4313-00-00 PIPE, 3 1
JN6-F4314-00-00 PIPE, 4 1
90467-12845-00 CLIP 2 RED
90467-10846-00 CLIP 6 GREEN
90464-11816-00 CLAMP 3
JN3-F4300-02-00 .FUEL PIPE JOINT 1
93210-228C4-00 .O-RING 1
98507-05014-00 .SCREW, PAN HEAD 4
92907-05100-00 .WASHER, LOCK 4
92907-05600-00 .WASHER, PLAIN 4
FIG. 16 BRAKE
REF NO. PART NUMBER DESCRIPTION QTY REMARKS
28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 J17-27228-00-00 92907-05600-00 99080-04600-00 90201-123F2-00 90508-26557-00 90380-12105-00 90201-104G8-00 J55-27226-00-00 JN3-F7245-00-00 90508-405A9-00 90101-10447-00 95617-10200-00 J55-2252M-00-00 J17-27246-00-00 95817-08020-00 J17-25673-00-00 90387-107F8-00 JN6-F5685-00-00 93210-132A8-00 91701-10022-00 91490-30020-00 JN6-F5681-00-00 90249-14129-00 90179-08261-00 95317-08700-00 JN6-F6341-00-00 JF2-F6351-10-00 PIN, LINK JOINT WASHER, PLAIN CIRCLIP (E) WASHER, PLAIN SPRING, TORSION BUSH, SOLID WASHER, PLAIN WASHER, LINK PAD, BRAKE PEDAL SPRING,TORSION BOLT, HEX. NUT, U-FLANGE BRACKET, 3 NAIL, BRAKE BOLT, FLANGE DAMPER, BRAKE COLLAR ROD O-RING PIN PIN, SPLIT EQUALIZER, BRAKE PIN NUT NUT, HEX. WIRE, BRAKE 1 WIRE, BRAKE 2 1 1 1 1 1 1 2 1 1 1 1 1 1 1 2 1 1 1 2 1 1 1 1 1 1 1 1
FIG. 16 BRAKE
REF NO. PART NUMBER DESCRIPTION QTY REMARKS
55 56 57 58 59 60 99001-09600-00 91701-08018-00 91701-08026-00 91490-25020-00 95817-06016-00 95617-08200-00 CIRCLIP (E) PIN PIN PIN,SPLIT BOLT, FLANGE NUT, U-FLANGE 4 2 2 4 2 1
FIG. 17 BRAKE 2
REF NO. PART NUMBER DESCRIPTION QTY REMARKS
1 JN6-F7280-00-00 BACKING PLATE, (RH) 1 (FOR RIGHT WHEEL ONLY)
2 JN3-F5340-00-00 .SHOE, BRAKE SET 1 (FOR ONE WHEEL)
3 JG5-F819G-00-00 .REPAIR PARTS KIT 1
4 JG5-F7286-00-00 .COVER, DUST 1
5 JN6-F722F-00-00 .LEVER ADJUSTER (RH) 1
FIG. 18 BRAKE 3
REF NO. PART NUMBER DESCRIPTION QTY REMARKS
1 JN6-F7290-00-00 BACKING PLATE, (LH) 1 (FOR LEFT WHEEL ONLY)
2 JN3-F5330-00-00 .SHOE, BRAKE SET 1 (FOR ONE WHEEL)
3 JG5-F819G-00-00 .REPAIR PARTS KIT 1
4 JG5-F7286-00-00 .COVER, DUST 1
5 JN6-F722E-00-00 .LEVER ADJUSTER (LH) 1
FIG. 20 GOVERNOR
REF NO. PART NUMBER DESCRIPTION QTY REMARKS
1 J38-27951-00-00 LEVER, SPEED 1
2 95317-06600-00 NUT, HEX. 1
3 90386-08141-00 BUSH 2
4 90508-40678-00 SPRING, TORSION 1
5 J38-27959-00-00 SCREW, ADJUSTING 1
6 95607-06200-00 NUT, U-FLANGE 1
7 JN3-G6555-00-00 BRACKET 2 1
8 90105-08859-00 BOLT, FLANGE 1

FIG. 21 PRIMARY CLUTCH

JN6-G6201-00-00 PRIMARY CLUTCH ASSEMBLY 1 SEE NOTE “A”
1 JN6-G6210-00-00 PRIMARY FIXED SHEAVE 1
2 JN6-G6220-00-00 PRIMARY SLIDING SHEAVE 1
3 93101-28831-00 .SEAL, OIL 2
4 90384-27823-00 .BUSH, BIMETAL 2
5 93700-06810-00 .NIPPLE, GREASE 1
6 90338-04840-00 .PLUG 3
7 JN6-G6232-00-00 WEIGHT, 1 3
8 90109-06860-00 BOLT 3
9 90185-06834-00 NUT, SELF-LOCKING 3
10 JN6-G6251-00-00 SPIDER 1
11 JN6-G6258-01-00 COLLAR, ROLLER 3
12 93610-358A3-00 PIN, DOWEL 3
13 JN6-G6253-00-00 SLIDER 6
14 JN6-G6231-00-00 CAP 1
15 90105-06861-00 BOLT, FLANGE 3
16 90201-228K5-00 WASHER, PLAIN 1
17 JN6-G6249-00-00 BOLT 1
18 JN6-G621F-00-00 SHIM, THRUST 6
19 J55-G6241-00-00 BELT 1

FIG. 23 TRANSMISSION 1

JN3-G6290-00-00 CASE ASSY 1
JN3-G6313-00-00 COVER, TRANSMISSION 1
93102-25868-00 SEAL, OIL 1
93306-303Y6-00 BEARING 3
JN6-G6410-00-00 DIFFERENTIAL ASSY. 1
93306-005Y4-00 BEARING 1
JN6-G6555-00-00 BRACKET, 2 1
90105-08859-00 BOLT, FLANGE 7
93306-007Y0-00 BEARING 2
JN3-G633E-00-00 BAR, 1 1
91490-25030-00 PIN, SPLIT 2
90101-10854-00 BOLT, HEX. 4
90170-10840-00 NUT, HEX. 4
90105-10840-00 BOLT, FLANGE 4
JN3-G6320-00-00 SHAFT, INPUT ASSY. 1
JN3-G6432-00-00 STOPPER 1
ACC-QUICK-GS-KT SEALANT 1 1
90101-08856-00 BOLT, HEX. 11
JN3-G6314-00-00 COVER, TRANSMISSION 1
JN3-G633G-00-00 SHAFT 1
JN3-G6355-00-00 GEAR, PRIMARY 1
93101-24822-00 SEAL, OIL 2
JN3-G6511-00-00 SHAFT, RR. AXLE 1
JN3-G6512-00-00 SHAFT, RR. AXLE 1
93420-44805-00 CIRCLIP 4
93306-004X5-00 BEARING 2
JN3-G6514-00-00 HUB, RR. AXLE 2
FIG. 23 TRANSMISSION 1
REF NO. PART NUMBER DESCRIPTION QTY REMARKS
28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 JN3-G6556-00-00 90185-16833-00 JH7-G5619-00-00 90101-08855-00 90170-08841-00 90201-178H8-00 JN3-G6316-00-00 JN3-G6326-00-00 JN3-G6327-00-00 JN3-G6356-00-00 90201-208H9-00 90201-208J0-00 93440-20813-00JN3-G638A-00-00 JN6-G638E-00-00 90113-08803-00 90501-10852-00 93500-06826-00 93410-12822-00 90202-12807-00 93104-11829-00 93109-10820-00 JN3-G6249-00-00 JN3-G6153-00-00 93606-10842-00 JN3-G6344-00-00 JN3-G6344-10-00 BRACKET, 3 NUT, SELF-LOCKING CAP BOLT, HEX. NUT, HEX. WASHER, PLAIN GEAR, PINION GEAR, WHEEL 1 GEAR, WHEEL 2 GEAR, IDLER WASHER, PLAIN WASHER, PLAIN CIRCLIP BAR, SHIFT 1 BAR, SHIFT 2 BOLT, SET SPRING, COMPRESSION BALL CIRCLIP WASHER, PLAIN SEAL, OIL SEAL, OIL BOLT COLLAR, GUIDE PIN, DOWEL SHIM SHIM 1 2 1 8 8 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 0.76mm (0.030in) 0.90mm (0.035in)
FIG. 23 TRANSMISSION 1
REF NO. PART NUMBER DESCRIPTION QTY REMARKS
JN3-G6344-20-00 SHIM 1 1.0mm (0.040in)
JN3-G6344-30-00 SHIM 1 1.14mm (0.045in)
JN3-G6344-40-00 SHIM 1 1.27mm (0.050in)
JN3-G6344-50-00 SHIM 1 1.39mm (0.055in)
JN3-G6344-60-00 SHIM 1 1.52mm (0.060in)
JN3-G6344-70-00 SHIM 1 1.65mm (0.065in)
JN3-G6344-80-00 SHIM 1 0.38mm (0.015in)
54 JN3-G6319-00-00 GASKET 1
55 93410-25017-00 CIRCLIP (S) 1
56 JN6-G6300-01-00 TRANSAXLE ASSEMBLY 1 With brake plates
FIG. 24 REAR AXLE MOUNT / WHEEL
REF NO. PART NUMBER DESCRIPTION QTY REMARKS
1 JN6-F5100-11-00 WHEEL ASSY. 2
2 90179-12262-00 NUT 8
3 J55-G6521-00-00 DRUM 2
4 5 6 7 JN6-F5118-00-00 95817-08075-00 95707-08500-00 97017-10020-00 COVER, HUB DUST BOLT, FLANGE NUT, FLANGE BOLT 2 1 1 8
8 9 92907-10100-00 90201-102G9-00 WASHER, LOCK WASHER 8 8

FIG. 25 SHIFTER / CABLES

95617-08100-00 NUT, U 1
JN3-G8330-00-00 CABLE, SHIFT 2
J55-G6383-00-00 LEVER, SHIFT 2 1
JF2-46382-00-00 LEVER, SHIFT 1 1
91702-06014-00 PIN 2
92907-06600-00 WASHER, PLAIN 2
91490-20025-00 PIN, SPLIT 2
JN3-G6381-00-00 KNOB, SHIFT 1
JN3-G6376-00-00 SPRING SET 1
90201-201L9-00 WASHER, PLAIN 1
90201-19551-00 WASHER, PLAIN 1
99009-19400-00 CIRCLIP (S) 1
98507-04016-00 SCREW, PANHEAD 2
92907-04100-00 WASHER, LOCK 2
92907-04600-00 WASHER 2
JN3-G6372-00-00 BRACKET, SHIFT 1
95817-06016-00 BOLT, FLANGE 4
JN3-82617-00-00 SWITCH 1
90465-06038-00 CLAMP 1
90464-19815-00 CLAMP 1
FIG. 26 BUMPER
REF NO. PART NUMBER DESCRIPTION QTY REMARKS
1 JN3-K7510-02-00 FRONT BUMBER COMP. 1
2 3 4 5 6 JN3-K8164-00-00 JN3-K8165-00-00 95817-06016-00 95817-08016-00 JN6-K7540-00-00 STAY, FR. BUMPER STAY, FR. BUMPER BOLT, FLANGE BOLT, FLANGE REAR BUMPER 1 1 4 2 1
7 8 9 JN3-K8174-00-00 95817-10020-00 95817-06016-00 STAY, RR. BUMPER BOLT, FLANGE BOLT, FLANGE 2 2 4
22 JN6-K835E-00-00 HOLDER, BEVERAGE 1
23 JN3-K835G-00-00 HOUSING, HOLDER 1 SEE NOTE “A”
24 97707-60130-00 SCREW, PAN HEAD 6
25 JN6-K8182-00-00 PLATE, 2 1
26 90267-63047-00 RIVET, BLIND 2

FIG. 28 BODY 2

22 90267-63047-00 RIVET, BLIND 10
23 JN6-K8251-01-00 PAD, SILENCER 1 1
24 JN6-K8252-01-00 PAD, SILENCER 2 1
25 JN6-F4236-00-00 MARK 2 1 UR, F# JN6
000101~
JN6-F4236-10-00 MARK 2 1 UR, F# JN6
112964~
JN6-F4236-20-00 MARK 2 1 UR, F# JN6
212001~
JN6-F4236-30-00 MARK 2 1 UR, F# JN6
312501~
JN6-F4236-40-00 MARK 2 1 UR, F# JN6
26 JN6-F4239-00-00 MARK 5 1 UR
27 JN6-H2377-00-00 LABEL 1 UR,
SEE NOTE “A”
28 JN3-K8299-10-00 PLATE, CAUTION 3 1 UR,
SEE NOTE “A”
29 JN3-K8297-10-00 PLATE, CAUTION 1 1 UR,
SEE NOTE “A”
30 JN3-K8243-00-00 MAT, BODY SIDE LEFT 1 F# JN6-100101~
31 JN3-K8244-00-00 MAT, BODY SIDE RIGHT 1 F# JN6-100101~
32 90269-07810-00 RIVET 10 F# JN6-100101~
FIG. 29 BODY FITTING
REF NO. PART NUMBER DESCRIPTION QTY REMARKS
1 JN6-K8271-00-00 SERVICE LID 1
2 JF2-K818A-00-00 PROTECTOR, SIDE 2
3 JF2-K8215-10-00 PLATE, SIDE TRIM 1
4 JF2-K821F-10-00 PLATE, SIDE TRIM 1
5 90338-05829-00 PLUG 4
6 90267-48154-00 RIVET, BLIND 6
7 90267-48101-00 RIVET, BLIND 4
8 90267-48086-00 RIVET, BLIND 4
9 JF2-K8191-00-00 PANEL, REAR FENDER 1
10 JF2-K8192-00-00 PANEL, REAR FENDER 1
11 JF2-K8187-00-00 FLAP, FRONT FENDER LEFT 1 F# JN6-200101~
12 JF2-K8189-00-00 FLAP, FRONT FENDER RIGHT 1 F# JN6-200101~
13 90267-48831-00 RIVET, BLIND 4 F# JN6-200101~

FIG. 30 CARRIER

REF NO. PART NUMBER DESCRIPTION QTY REMARKS
1 JF2-K8356-00-00 PAD, BAG SUPPORT 1
2 JN6-K8355-00-00 BAND 1
3 J38-78367-00-00 PLATE, ANCHOR 1
4 90101-06865-00 BOLT, HEX. 1
5 90185-06836-00 NUT, SELF LOCKING 1
6 JN6-K8380-00-00 LOCK ASSY. 2
7 90159-06845-00 SCREW, WITH WASHER 4
8 9299R-06200-00 WASHER, PLAIN 4
9 JN3-K8357-00-00 HOLDER, 1 1 SEE NOTE “A”
10 JN6-K8358-00-00 HOLDER, 2 1
11 97707-40625-00 SCREW, PAN HEAD 2
12 90201-044H9-00 WASHER, PLAIN 2
13 90502-10013-00 SPRING, CONICAL 2
14 90387-046N7-00 COLLAR 2
15 JN3-K7762-01-00 LABEL, WARNING 2 1 UR, FOR USA SEE NOTE “A”
JN3-K7762-10-00 LABEL, WARNING 2 1 UR, FOR CAN SEE NOTE “A”
JN3-K7762-20-00 LABEL, WARNING 2 1 UR, FOR EUR SEE NOTE “A”
16 JN3-K8340-00-00 LUGGAGE RACK 1
17 90111-08803-00 BOLT, HEX. SOCKET 2
18 90201-08103-00 WASHER, PLAIN 4
19 90185-08832-00 NUT, SELF-LOCKING 2
20 90338-09828-00 PLUG 2
21 JN6-K8358-00-KT SCORECARD HOLDER KIT 1 SEE NOTE “B”

FIG. 31 SEAT

REF NO. PART NUMBER DESCRIPTION QTY REMARKS
1 JN6-K8401-10-00 CUSHION SEAT 1 UR, F# JN6-300101~
2 JN6-K8404-09-00 .COVER, SEAT 1 F# ~JN6-324396
JN6-K8404-10-00 .COVER, SEAT 1 F# JN6-400101~
3 JF2-K8427-00-00 HINGE, SEAT FEMALE 2
4 90105-06903-00 BOLT, FLANGE 4
5 JN3-K8426-01-00 HINGE, SEAT MALE 2 UR, F# JN6-212472~
6 97095-05012-00 BOLT HEX. HEAD 4 F# ~JN6-212471
90111-06810-00 BOLT, BUTTON 4 F# JN6-212472~
7 92990-05100-00 WASHER, LOCK 4 F# ~JN6-212471
90204-06870-00 WASHER, LOCK 4 F# JN6-212472~
8 JN6-K8361-00-00 ARM REST 1 1
9 JN6-K8362-00-00 ARMREST 2 1
10 90167-04815-00 SCREW, P/H TAPPING 4
11 90185-08839-00 NUT, SELF LOCKING 8
12 95617-08200-00 NUT, U-FLANGE 4
13 JN6-K8121-00-00 REINFORCEMENT 1 2
14 JN6-K8122-01-00 REINFORCEMENT 2 2 UR, SEE NOTE “A“ F# JN6-212472~
15 JN3-K8402-00-00 BACK, SEAT SUB. 2
16 JN3-K841G-09-00 .COVER, SEAT BACK 2 1
17 JN3-K8413-00-00 COVER, SEAT BACK 2
18 90119-08820-00 BOLT, HEX. W/WASHER 4
19 90201-098J4-00 WASHER, PLAIN 4
20 958950-06025-00 BOLT, FLANGE 4
21 90201-068G0-00 WASHER, PLAIN 4
22 90201-068G6-00 WASHER, PLAIN 4
FIG. 31 SEAT
REF NO. PART NUMBER DESCRIPTION QTY REMARKS
23 24 25 JN3-K8423-11-00 JN3-K842H-00-00 95817-08045-00 SUPPORT, SEAT BACK RETAINER, SEAT BOLT, FLANGE 1 2 4
FIG. 32 STARTER GENERATOR
REF NO. PART NUMBER DESCRIPTION QTY REMARKS
28 29 JN3-H1661-00-00 JN3-H1161-00-00 .SPACER .PULLEY 1 2
30 31 90179-16889-00 98507-05018-00 .NUT, FLANGE .SCREW 1 3
REF NO. PART NUMBER FIG. 33 ELECTRICAL 1 DESCRIPTION QTY REMARKS
JN6-H1170-00-00 TENSIONER ASSY 1
95817-08020-00 BOLT, FLANGE 2
90109-087A5-00 BOLT 1
95707-08500-00 NUT, FLANGE 1
90107-06035-00 BOLT, HEX. 1
95317-06600-00 NUT, HEX. 1
JN6-H1173-00-00 BELT 1
90464-09823-00 CLAMP 1
JN6-85650-00-00 ROTOR ASSY. 1
JN6-85640-00-00 T.C.I. UNIT 1
95817-06025-00 BOLT, FLANGE 2
JN6-82318-00-00 WIRE, SUB-LEAD 1
95307-18600-00 NUT, HEX. 1
90201-18620-00 WASHER, PLAIN 1
90280-04052-00 KEY, WOODRUFF 1
85G-82370-20-00 PLUG CAP ASSY 1
JE8-82372-00-00 SEAL, PLUG CAP 1
JN6-H1171-00-00 BRACKET, STARTER GENERATOR 1
95817-08020-00 BOLT, FLANGE 2
95817-12025-00 BOLT, FLANGE 2
95817-06016-00 BOLT, FLANGE 3
90464-40825-00 CLAMP 2
90207-05800-00 WASHER, FINISH 1
90267-48838-00 RIVET 1

FIG. 34 ELECTRICAL 2

JN3-H2133-00-00 SCREW, FITTING 2
J55-H2136-00-00 PLATE, BATTERY 1
92907-06200-00 WASHER, PLAIN 2
95707-06500-00 NUT, FLANGE 2
JN6-H2115-01-00 WIRE, PLUS LEAD 1
JN6-H2116-01-00 WIRE, MINUS LEAD 1
JN6-H2117-00-00 WIRE, LEAD 1
JN6-H2590-00-00 WIRE HARNESS 1 WITH #33 FUSE
JF2-H1950-00-00 RELAY ASSY. 1
JN6-H2105-00-00 HARNESS, WIRE 1
90163-06005-00 SCREW, HEX. T 2
JF2-81910-01-00 VOLTAGE REGULATOR 1
95817-06016-00 BOLT, FLANGE 1
JF7-82817-20-00 SWITCH, ACCELERATOR STOP 1
98507-05025-00 SCREW, PAN HEAD 2
92907-05100-00 WASHER, LOCK 2
92907-05600-00 WASHER, PLATE 2
90464-31827-00 CLAMP 4
JR1-H3383-01-00 BUZZER 1
JN6-H3386-00-00 STAY, BUZZER 1
* BATTERY ASSY. 1 LM
4U8-81950-02-00 RELAY ASSY. 1
JN6-H1942-00-00 COVER 1
90461-16802-00 CLAMP 1
95817-06016-00 BOLT, FLANGE 2
90480-25856-00 GROMMET 1
JN6-85720-12-00 OIL LEVEL GAUGE 1
FIG. 34 ELECTRICAL 2
REF NO. PART NUMBER DESCRIPTION QTY REMARKS
28 95817-06012-00 BOLT, FLANGE 4
29 JN6-85724-00-00 CLAMP, OIL LEVEL 1
30 JN8-82510-01-00 MAIN SWITCH 1
31 J44-82511-00-YY KEY, MAIN SWITCH 1
32 JN6-83530-00-00 PILOT LAMP A 1
33 123-83516-21-XX .BULB, (12V-3.4W) 1
34 42X-82151-00-00 FUSE (10A-BLADE) 1

FIG. 35 OPTIONAL SEAT ADJUSTER

REF NO. PART NUMBER DESCRIPTION QTY REMARKS
1 JN3-K8421-00-00 SUPPORT, SEAT 1
2 JF2-K8422-00-00 BRACKET, SEAT SUPPORT 1
3 JN3-K8450-00-00 SEAT ADJUSTER ASSY 1
4 JN3-K845A-00-00 .MEMBER, SLIDE SEAT 1
5 JN3-K8451-00-00 .FRAME, SLIDE SEAT 1
6 JN3-K8452-00-00 .SEAT-ADJUSTER 1
7 JN3-K8459-00-00 .REINFORCEMENT, 1 1
8 JN3-K845E-00-00 .REINFORCEMENT, 2 1
9 97080-08045-00 .BOLT, HEXAGON 2
10 97080-08070-00 .BOLT, HEXAGON 2
11 95680-08100-00 .NUT, U 2
12 92990-08200-00 .WASHER, PLAIN 2
13 90338-09828-00 .PLUG 4
14 97080-08020-00 .BOLT, HEX. HEAD 2
15 92990-08100-00 .WASHER, SPRING 2
16 92990-08600-00 .WASHER, PLATE 2
FIG. 36 OPTIONAL HUB CAPS
REF NO. PART NUMBER DESCRIPTION QTY REMARKS
1 JG5-F512L-00-00 HUB-CAP, PLAIN 4 Comes with clips
2 JG5-F512N-00-00 .CLIP, HUB CAP 3
3 JG5-F512M-00-00 HUB-CAP, MAG-STYLE 4 Comes with clips
4 JN6-HUBCP-TF-00 HUB-CAP, TUNING FORK LOGO 4 Comes with clips
FIG. 37 OPTIONAL DRAW BAR
REF NO. PART NUMBER DESCRIPTION QTY REMARKS
1 JN3-F389K-01-00 ARM, PIVOT ASSY. 1
2 JN6-F3841-00-00 UNIVERSAL JOINT RH 1
3 JN6-F3845-00-00 UNIVERSAL JOINT LH 1
4 95607-10200-00 NUT, U-FLANGE 2
5 90170-12054-00 NUT (RH THREAD) 1
6 95317-12700-00 NUT (LH THREAD) 1
7 JN3-F3880-00-00 TIE ROD 1
8 JG5-F389J-00-00 DRAW BAR ASSY. 1
9 JN3-F3802-00-00 REAR HITCH ASSY. 1
FIG. 38 OPTIONAL WINDSHIELD
REF NO. PART NUMBER DESCRIPTION QTY REMARKS
1 JN3-K7200-00-00 WINDSHIELD ASSY. (ONE PIECE, CLEAR) 1 UR, AP
JN3-K7200-10-00 WINDSHIELD ASSY. (ONE PIECE, TINTED) 1 UR, AP
2 JN3-K7211-01-00 .WINDSHIELD (ONE PIECE, CLEAR) 1 UR
JN3-K7211-11-00 .WINDSHIELD (ONE PIECE, TINTED) 1 UR
3 JN3-K838C-00-00 .HOLDER SHIELD 2
4 JN3-K722A-01-00 .FASTENER, 2 3
5 JN3-K7200-20-00 WINDSHIELD ASSY. (HINGED, CLEAR) 1 UR, AP
JN3-K7200-30-00 WINDSHIELD ASSY. (HINGED, TINTED) 1 UR, AP
6 ACC-CCGLU-ES-ET LATCH, RUBBER 2 SEE NOTE “A”
7 JN3-K7238-00-00 ..DAMPER, WINDSHIELD 6
8 JN3-K838A-00-00 .RETAINER 1 2
9 JN3-K722A-01-00 .FASTENER 2 1
10 JN3-K7222-00-00 .BRACKET, W/S 2
NOTE “A”: Includes adhesive. Replaces old style latch for hinged windshields.
FIG. 39 OPTIONAL SUN ROOF
REF NO. PART NUMBER DESCRIPTION QTY REMARKS
1 JN3-K8310-10-00 SUN ROOF ASSY 1
2 JN3-K8314-00-00 .COVER, SUNROOF 1
3 JN3-K8312-00-00 .SUPPORT, ROOF 1 1
4 JN3-K831A-00-00 .SUPPORT, ROOF 3 1
5 JN3-K8313-00-00 .SUPPORT, ROOF 2 1
6 90387-09826-00 .COLLAR 2 F# ~JN6-324396
7 90101-08862-00 .BOLT, HEX. 2 F# ~JN6-324396
8 90101-22864-00 .BOLT, HEX. 4
9 90101-22863-00 .BOLT, HEX. 6
10 90201-088E5-00 .WASHER, PLAIN 22
11 JN3-K832F-00-00 .GROMMET, ROOF 2
12 JN3-K832G-00-00 .GROMMET, ROOF 2
13 90185-12835-00 .NUT, SELF-LOCKING 10
14 90176-08801-00 .NUT, CAP 2 F# JN6-400101~
15 90201-098J4-00 .WASHER, PLAIN 2 F# JN6-400101~
16 JN6-K834A-00-00 .REINF., HOLDER 2 F# JN6-400101~
FIG. 40 OPTIONAL ORNAMENT PLATE
REF NO. PART NUMBER DESCRIPTION QTY REMARKS
1 JN3-K814N-00-00 PLATE, ORNAMENT 1

FIG. 41 OPTIONAL FLEET NUMBERS

28 JG5-K810U-90-00 FLEET, NUMBER 1
29 JG5-K810U-N0-00 FLEET, NUMBER 1
30 JG5-K810U-00-00 FLEET, NUMBER 1
31 JG5-K810V-A0-00 FLEET, NUMBER 1
32 JG5-K810V-10-00 FLEET, NUMBER 1
33 JG5-K810V-E0-00 FLEET, NUMBER 1
34 JG5-K810V-20-00 FLEET, NUMBER 1
35 JG5-K810V-F0-00 FLEET, NUMBER 1
36 JG5-K810V-30-00 FLEET, NUMBER 1
37 JG5-K810V-G0-00 FLEET, NUMBER 1
38 JG5-K810V-40-00 FLEET, NUMBER 1
39 JG5-K810V-H0-00 FLEET, NUMBER 1
40 JG5-K810V-50-00 FLEET, NUMBER 1
FIG. 42 OPTIONAL SAND BOTTLE / RAKE
REF NO. PART NUMBER DESCRIPTION QTY REMARKS
1 JN3-K8309-00-00 SAND BOTTLE ASSY. 1
JN3-K839E-00-00 SAND BOTTLE 1
JN3-K839G-00-00 HOLDER, SAND BOTTLE 1
JN3-K839H-00-00 BRACKET, SAND BOTTLE 1
JN3-K839J-00-00 SLEEVE 1
95027-06016-00 BOLT, SMALL FLANGE 3
90201-088E5-00 WASHER, PLATE 1
95607-06200-00 NUT, SELF LOCK 3
2 JG5-K834G-00-00 HOLDER, RAKE 1
3 JG5-K834H-00-00 RAKE, SAND 1 1
4 JN6-SIDEB-AS-KT SIDE BASKET 1
5 JN6-SANDB-UC-KT SAND BUCKET 1
6 JN6-SANDS-CO-OP SAND SCOOP 1
7 JN6-SANDB-KK-IT SAND BUCKET KIT 1 SEE NOTE “A”
NOTE “A” : Includes 4, 5, 6
FIG. 43 OPTIONAL LIGHT KIT
REF NO. PART NUMBER DESCRIPTION QTY REMARKS
1 JN6-H430A-20-00 LIGHT KIT ASSY. 1
2 3 JN3-H4303-20-00 JN3-H3976-20-00 .HEAD LIGHT UNIT ASSY. .SWITCH 1 1 INCLUDES RH & LH HEADLIGHTS
4 90890-05159-00 .BULLET, PLUG 2
5 JN6-H4159-00-00 .CORD, HEAD LIGHT 1
6 JN3-H4700-00-00 .TAIL LIGHT ASSY 2
7 JN3-H4718-00-00 .GROMMET,TAIL 2
8 90464-14806-00 .CLAMP 25
FIG. 44 OPTIONAL ENCLOSURE
REF NO. PART NUMBER DESCRIPTION QTY REMARKS
1 JN3-K832U-00-00 ENCLOSURE 1