This page has been converted to PDF format, please go to http://www.gmcarts.com/help/yamaha-parts-manuals/index.html

PARTS CATALOG

1996 G19EP 1997 G19ER 1998 G19ES 1999 G19ET 2000 G19EU

2001 G19EW (JR11) U.S.A., CANADA, EUROPE, OTHERS

MARCH 2000 10JR1-100E4

FOREWORD

This Parts Catalogue is related to the parts for the model(s) shown in the frame 6. Applicable Serial No. and Color Code below. When you are ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers and part names correctly.

Frame Serial No. JR1-000101 ~

Engine Serial No. JR1-000101 ~

  1. Modifications or additions which have been made after issue of the Parts Catalogue will be announced in the Yamaha Parts News. it is advisable that you make necessary corrections to the Parts Catalogue according to the Yamaha Parts News.
    1. Abbreviations The following abbreviations are used in this Parts Catalogue.
    2. “UR” Use specified part number. “UN” Use as many as needed. “AP” Alternate parts. “LM” Local Made (Parts need to be ordered locally) “F#” Frame Number (Applicable machine number)
  2. Parts, which are to be supplied in an assembly, are listed with a dot (.) in

Frame Serial No. JR1-300101 ~

front of the part name as shown below. EXAMPLE

Engine Serial No. JR1-300101 ~ CARBURETOR ASSY .JET, PILOT .NOZZLE, MAIN

4. Number of component for assembly The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit.

EXAMPLE

PART NO. DESCRIPTION Q’TY REMARKS

2F5-83310-60 FRONT FLASHER LIGHT ASSY 2

115-83311-60 .BULB (6V-18W) 1

7. Note

5. Applicable colors of graphics are represented in the “REMARKS” as shown that the

below. illustrations are for reference in finding parts numbers, not to be used for assembling. When assembling, please use the applicable service manual.

PART NO. DESCRIPTION Q’TY REMARKS

8. The asterisk (*) before a reference number indicates modification items after the

2N4-24110-00-X5 FUEL TANK COMP. 1 MAXIM RED first edition.

3J1-24240-10 .GRAPHIC, FUEL TANK 1 for MXR

CHASSIS PAGE Rear Arm / Suspension 5
Frame 6
Front Suspension / Wheel 7 ~ 8
Steering 9 ~ 10
Brake 11 ~ 13
Brake 2 14
Brake 3 15
Accelerator 16
Transmission 17 ~ 18
Rear Axle Mount / Wheel 19
Bumper 20
Body (Front) 21 ~ 22
Body 2 (Rear) 23 ~ 24
Body Fitting 25
Carrier 26
Seat 27 ~ 28
Electric Motor 29
30 ~ 31
32 ~ 33
CONTENTS
PAGE Battery Charger 34
Optional Seat Adjuster 35
Optional Hub Caps 36
Optional Draw Bar 37
Optional Windshield 38
Optional Sunroof 39
Optional Ornament Plate 40
Optional Fleet Numbers 41 ~ 42
Optional Sand Bottle / Rake 43
Optional Light Kit 44
Optional Enclosure 45
Optional Energy / Hour Gauges 46
REF PART NUMBER DESCRIPTION QTY REMARKS NO.
FRONT LOW ER ARM, LEFT 1
BUSHING, ARM 1
UR,90384-15826-00 BUSH, BIMETAL 1 F# JR1-204501~
UR,90384-15825-00 BUSH, BIMETAL 1 F# JR1-204501~
UR,90334-19800-00 PLUG, STRAIGHT 1 F# JR1-204501~
KNUCKLE, STEERING 1
ARM, KNUCKLE 1
BOLT, FLANGE 2
NUT, U-FLANGE 2
PIN, SPLIT 2
SEAL, DUST 1 1
PIN, STEERING KNUCKLE 1
WASHER, PLAIN 1
SEAL, DUST 2 1
PIN, SPRING 1
PIN, SPRING 1
FRONT LOW ER ARM, RIGHT 1
BUSHING, ARM 1
BUSH, BIMETAL 1
BUSH, BIMETAL 1
PLUG, STRAIGHT 1
KNUCKLE, STEERING 1
ARM, KNUCKLE 1
BOLT, FLANGE 2
NUT, U-FLANGE 2
PIN, SPLIT 2
SEAL, DUST 1 1

REF PART NUMBER DESCRIPTION QTY REMARKS NO.

JN8-F2110-00-00 REAR ARM COMP.

1 JN6-F2123-01-00 BUSHING, 1

1 90105-13864-00 BOLT, FLANGE

1 90179-13878-00 NUT 1 97017-10020-00 BOLT, HEX. HEAD 2 92907-10100-00 WASHER, LOCK 2 92907-10600-00 WASHER, PLAIN 2 JN6-F2172-00-00 ROD, CONNECTING 1 JN6-F2124-00-00 BUSHING, 2 2 95817-12065-00 BOLT, FLANGE 2 95617-12200-00 NUT, U-FLANGE 2 90201-12426-00 WASHER, PLAIN 2 JN4-F2210-00-00 SHOCK ABSORBER 2 95807-10055-00 BOLT, FLANGE 4 95607-10200-00 NUT, U-FLANGE 4 90462-20186-00 CLAMP 2 95817-06016-00 BOLT, FLANGE 2

Page 5

Page 6

REF PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 JR1-F2501-02-00 FRAME COMP. 1
2 JN6-F254R-00-00 SUPPORT, BODY MOUNT 1
3 95817-08016-00 BOLT, FLANGE 2
REF PART NUMBER DESCRIPTION QTY REMARKS
NO.
28 J38-23516-00-00 PIN, STEERING KNUCKLE 1
29 90201-156J2-00 WASHER, PLAIN 1
30 J38-23528-00-00 SEAL, DUST 2 1
31 91609-60028-00 PIN, SPRING 1
32 91609-35028-00 PIN, SPRING 1
33 95817-10075-00 BOLT, FLANGE 4
34 95607-10200-00 NUT, U-FLANGE 4
35 91490-25020-00 PIN, SPLIT 4
36 JN3-F3350-00-00 CUSHION ASSY. 2
37 95817-10065-00 BOLT, FLANGE 2
38 95817-10055-00 BOLT, FLANGE 2
39 95607-10200-00 NUT, U-FLANGE 4
40 JG5-W F511-00-00 HUB 2
41 93306-204X0-00 BEARING 2
42 93306-005Y3-00 BEARING 2
43 90387-241M7-00 COLLAR 2
44 93102-30083-00 SEAL, OIL 2
45 90209-32271-00 WASHER 2
46 95607-14100-00 NUT, U 2
47 91490-25020-00 PIN, SPLIT 2
48 JN6-F5118-00-00 COVER, HUB DUST 2
49 JN6-F5100-11-00 FR. W HEEL ASSY 2
50 90179-12262-00 NUT 8

Page 8

REF PART NUMBER DESCRIPTION QTY REMARKS
NO.
J G5-F3811-00-00 COLUMN, STEERING 1
J 38-23816-00-00 ARM, PITMAN 1
9 3102-22314-00 SEAL, OIL 1
J 55-F3876-00-00 BOLT 1
9 3332-000Y2-00 BEARING 2
J 10-23877-00-00 NUT 1
J 10-23444-00-00 WASHER 1
J N3-F3818-00-00 COVER, STEERING 1
J 38-23462-01-00 SEAL, STEERING 1
J 10-23459-00-00 BOLT 1
9 0170-08024-00 NUT, HEX. 1
9 5817-06020-00 BOLT, FLANGE 4
J N3-F3814-00-00 HOLDER, HANDLE 1
J 10-23840-00-00 STEERING SHAFT 1
J N3-F3838-00-00 WHEEL, STEERING 1
9 5617-12200-00 NUT, SELF-LOCKING 1
9 2907-12200-00 WASHER, PLAIN 1
J 38-23826-01-00 ARM, IDLER 1
9 5707-16300-00 NUT, NYLON 1
9 0215-16252-00 WASHER, TONGUE 1
9 0105-100A4-00 BOLT, FLANGE 4
J N6-F3841-00-00 UNIVERSAL JOINT 2
J N6-F3845-00-00 UNIVERSAL JOINT 2
9 5607-10200-00 NUT, (RH THREAD) 2
9 0170-12054-00 NUT, (LH THREAD) 2
J N6-F3830-11-00 TIE ROD ASSY, RIGHT 1
J N3-F3850-11-00 TIE ROD ASSY, LEFT 1

Page 9

REF PART NUMBER DESCRIPTION QTY REMARKS
NO.
28 95617-10200-00 NUT, U-FLANGE 4
29 91401-25020-00 PIN, SPLIT 4

Page 10

REF PART NUMBER DESCRIPTION QTY REMARKS
NO.
J 46-27250-03-00 BRAKE ARM COMP 1
9 0384-14080-00 .BUSH, BIMETAL FORMED 2
J 10-27211-00-00 PEDAL, BRAKE 1
J 17-25670-01-00 PARKING PEDAL COMP. 1
9 0384-05163-00 .BUSH, BIMETAL 1
9 0384-12164-00 .BUSH, BIMETAL 1
9 0380-12051-00 .BUSH, SOLID 1
9 0101-06555-00 BOLT, HEX. 1
9 0179-06387-00 NUT 1
9 0508-23542-00 SPRING,TORSION 1
9 0109-08669-00 BOLT 1
9 2907-08100-00 WASHER, SPRING 1
9 0179-08378-00 NUT 1
J 17-25679-01-00 DAMPER 2
9 2907-08200-00 WASHER, PLAIN 1
J17-W 2561-02-00 SECTOR, PARKING BRAKE 1
9 0384-10162-00 .BUSH, BIMETAL 1
J 17-27221-00-00 SEAL, SHAFT 2
9 2907-10600-00 WASHER, PLAIN 1
9 9080-07600-00 CIRCLIP (E) 1
9 0508-14548-00 SPRING, TORSION 1
J 17-25672-01-00 PAD, PARKING 1
J 17-27231-03-00 ROD, BRAKE 1
J 17-27232-00-00 END, ROD 1 1
9 5317-06700-00 NUT, HEX. 2
9 0506-08526-00 SPRING,TENSION 1
J 17-25673-00-00 DAMPER, BRAKE 1

Page 11

REF PART NUMBER DESCRIPTION QTY REMARKS
NO.
28 J17-27228-00-00 PIN, LINK JOINT 1
29 92907-05600-00 WASHER, PLAIN 1
30 99080-04600-00 CIRCLIP (E) 1
31 90201-123F2-00 WASHER, PLAIN 1
32 90508-26557-00 SPRING, TORSION 1
33 90380-12105-00 BUSH, SOLID 1
34 90201-104G8-00 WASHER, PLAIN 2
35 J55-27226-00-00 WASHER, LINK 1
36 JN3-F7245-00-00 PAD, BRAKE PEDAL 1
37 90508-405A9-00 SPRING,TORSION 1
38 90101-10447-00 BOLT, HEX. 1
39 95617-10200-00 NUT, U-FLANGE 1
40 J55-2252M-00-00 BRACKET, 3 1
41 J17-27246-00-00 NAIL, BRAKE 1
42 95807-08020-00 BOLT, FLANGE 2
43 J17-25673-00-00 DAMPER, BRAKE 1
44 90387-107F8-00 COLLAR 1
45 JN6-F5685-00-00 ROD 1
46 93210-132A8-00 O-RING 2
47 91701-10022-00 PIN 1
48 91490-30020-00 PIN, SPLIT 1
49 JN6-F5681-00-00 EQUALIZER, BRAKE 1
50 90249-14129-00 PIN 1
51 90179-08261-00 NUT 1
52 95317-08700-00 NUT, HEX. 1
53 JN6-F6341-00-00 W IRE, BRAKE 1 1
54 JF2-F6351-10-00 W IRE, BRAKE 2 1

Page 12

REF PART NUMBER DESCRIPTION QTY REMARKS
NO.
55 99001-09600-00 CIRCLIP (E) 4
56 91701-08018-00 PIN 2
57 91701-08026-00 PIN 2
58 91490-25020-00 PIN,SPLIT 4
59 95817-06016-00 BOLT, FLANGE 2
60 95607-08200-00 NUT, U-FLANGE 1

Page 13

REF PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 JN6-F7280-00-00 BACKING PLATE, (RH) 1 (FOR RIGHT WHEEL ONLY)
2 JN3-F5340-00-00 .SHOE, BRAKE SET 1 (FOR ONE WHEEL)
3 JG5-F819G-00-00 .REPAIR PARTS KIT 1
4 JG5-F7286-00-00 .COVER, DUST 1
5 JN6-F722F-00-00 .LEVER ADJUSTER (RH) 1

Page 14

REF PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 JN6-F7290-00-00 BACKING PLATE, (LH) 1 (FOR LEFT WHEEL ONLY)
2 JN3-F5330-00-00 .SHOE, BRAKE SET 1 (FOR ONE WHEEL)
3 JG5-F819G-00-00 .REPAIR PARTS KIT 1
4 JG5-F7286-00-00 .COVER, DUST 1
5 JN6-F722E-00-00 .LEVER ADJUSTER (LH) 1

Page 15

REF PART NUMBER DESCRIPTION QTY REMARKS
NO.
J N6-F7874-01-00 BRACKET, PEDAL 1
J 17-27853-01-00 SHAFT, PEDAL 1
J 22-27872-00-00 ARM, ACCELERATOR 1
9 1609-60028-00 PIN, SPRING 1
J F3-27871-01-00 PEDAL, ACCELERATOR 1
9 0381-06033-00 BUSH, SOLID 1
J 14-27815-00-00 LEVER, CRANK 1
9 2907-06600-00 WASHER, PLAIN 1
9 1401-20015-00 PIN, SPLIT 1
9 5817-06025-00 BOLT, FLANGE 1
9 0106-08040-00 BOLT, RD. HEX 1
9 5707-08500-00 NUT, FLANGE 1
9 1609-35028-00 PIN, SPRING 1
9 0384-14080-00 BUSH, BIMETAL 2
9 3210-14104-00 O-RING 4
J N3-F7854-00-00 COVER, PEDAL 1
9 5817-08016-00 BOLT, HEX. H 3
9 0506-26282-00 SPRING, TENSION 1
9 5817-06025-00 BOLT, FLANGE 1
9 5707-06500-00 NUT, FLANGE 1
9 0387-068T4-00 COLLAR 1

Page 16

REF PART NUMBER DESCRIPTION QTY REMARKS
NO.
J R1-G6310-00-00 CASE ASSY. 1
9 3420-50804-00 CIRCLIP 3
9 3210-478B8-00 RING 3
9 3306-303Y6-00 BEARING 2
J N6-G6410-00-00 DIFFERENTIAL ASSY. 1
9 3306-203X1-00 BEARING 1
9 3306-005Y1-00 BEARING 1
J H7-G3396-00-00 PLUG, BLIND 2
9 3306-007Y0-00 BEARING 2
9 3210-148B9-00 O-RING 2
9 1490-25030-00 PIN, SPLIT 2
9 0101-10854-00 BOLT, HEX. 4
9 0170-10840-00 NUT, HEX. 4
9 0105-10840-00 BOLT, FLANGE 4
A CC-QUICK-GS-KT SEALANT 1
J N3-G6432-00-00 STOPPER 1
A CC-QUICK-GS-KT SEALANT 1
9 0101-08856-00 BOLT, HEX. 10
J R1-G6312-00-00 CASE, TRANSMISSION 1
J H7-G6321-00-00 SHAFT, INPUT 1
J H7-G6350-00-00 COUNTER GEAR 1
J H7-G6421-00-00 GEAR, RING 1
9 3101-24822-00 SEAL, OIL 2
J R1-G6512-00-00 SHAFT, RR. AXLE, RIGHT 1
J R1-G6511-00-00 SHAFT, RR. AXLE, LEFT 1
9 3420-44805-00 CIRCLIP 4

Page 17

REF PART NUMBER DESCRIPTION QTY REMARKS
NO.
27 93306-004X5-00 BEARING 2
28 JN3-G6514-00-00 HUB, RR. AXLE 2
29 90185-16833-00 NUT, SELF-LOCKING 2
30 JH7-G5619-00-00 CAP 1
31 90101-08855-00 BOLT, HEX. 8
32 90170-08841-00 NUT, HEX. 8
33 JN6-F5118-00-00 COVER, HUB DUST 2
34 JR1-G6300-01-00 TRANSAXLE ASSEMBLY 1

Page 18

FIG. 10 REAR AXLE MOUNT / WHEEL

REF PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 JN6-F5100-11-00 REAR W HEEL ASSY. 2
2 90179-12262-00 NUT 8
3 J55-G6521-00-00 DRUM 2
4 JN6-F5118-00-00 COVER, HUB DUST 2
5 97017-10020-00 BOLT, HEX HEAD 8
6 92907-10100-00 WASHER 8
7 92907-10600-00 WASHER 8

Page 19

FIG. 11 BUMPER

REF PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 JN3-K7510-02-00 FRONT BUMBER COMP. 1
2 JN3-K8164-00-00 STAY, FR. BUMPER 1
3 JN3-K8165-00-00 STAY, FR. BUMPER 1
4 95817-06016-00 BOLT, FLANGE 4
5 95817-08016-00 BOLT, FLANGE 2
6 JN3-K7540-00-00 REAR BUMPER 1
7 JN3-K8174-00-00 STAY, RR. BUMPER 2
8 95817-10020-00 BOLT, FLANGE 2
9 95817-06016-00 BOLT, FLANGE 4

Page 20

REF PART NUMBER DESCRIPTION QTY REMARKS NO.

1 JN3-K8115-00-00 COW L, FRONT 1 IVORY JN3-K8115-10-00 COW L, FRONT 1 RED JN3-K8115-30-00 COW L, FRONT 1 TEAL JN3-K8115-50-00 COW L, FRONT 1 HUNTER GRN

2 JN3-K818E-00-00 CAP, PROTECTOR 2 W /O SUNTOP 3 JN6-F4161-01-00 EMBLEM, 1 1 4 90162-04002-00 SCREW , OVAL C 2 5 JF2-K811G-00-00 BOLT, COW L FITTING 1 6 98980-06016-00 SCREW , BINDING 2 7 JF2-K811V-00-00 PROTECTOR, 1 1 8 JF2-K8261-02-00 PLATE, BODY PROTECTOR 2 9 JN3-K8117-00-00 PLATE, 1 12 10 JF2-K8262-01-00 PLATE, BODY PROTECTOR 1 11 JF2-K8263-01-00 PLATE, BODY PROTECTOR 1 12 90185-06836-00 NUT, SELF-LOCKING 12 13 JN6-K8264-00-00 PLATE, BODY PROTECTOR 1 14 95607-06200-00 NUT, U-FLANGE 2 15 JN6-K8265-00-00 PLATE, BODY PROTECTOR 1 16 95607-06200-00 NUT, U-FLANGE 2 17 JN3-K8273-00-00 COVER, HOLE 1 1 18 JF2-K8114-02-00 PANEL, FRONT 1 19 90269-08066-00 RIVET 3 20 JN3-K815G-00-00 SEAL, FRONT STORAGE 1

UR, FOR USA

21 JR1-K7768-00-00 LABEL, W ARNING 8 1 SEE NOTE AUR, FOR CAN

JR1-K7768-10-00 LABEL, W ARNING 8 1 SEE NOTE AUR, FOR EUR

JR1-K7768-20-00 LABEL, W ARNING 8 1 SEE NOTE A

Page 21

REF PART NUMBER DESCRIPTION QTY REMARKS NO.

22 JN3-K835E-00-00 HOLDER, BEVERAGE 1
23 JR1-K835G-00-00 HOUSING, HOLDER 1 SEE NOTE A
24 97707-60130-00 SCREW , PAN HEAD 6
25 JN6-K8182-00-00 PLATE, 2 1
26 90267-63047-00 RIVET, BLIND 2

NOTE A: When replacing Housing Holder JR1-K835G-00-00you must also replace Label Warning 8 JR1-K7768-**-00.

Page 22

FIG. 13 BODY 2

REF PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 JN4-K8142-00-00 PANEL, REAR BODY 1 IVORY SEE NOTE A
JN4-K8142-10-00 PANEL, REAR BODY 1 RED SEE NOTE A
JN4-K8142-30-00 PANEL, REAR BODY 1 TEAL SEE NOTE A
JN4-K8142-50-00 PANEL, REAR BODY 1 HUNTER GRN SEE NOTE A
2 90110-06200-00 BOLT, HEX. SOCKET 2
3 90201-068H0-00 WASHER, PLAIN 2
4 90183-06811-00 NUT, SPRING 2
5 JN3-K8363-00-00 PROTECTOR 2
6 90338-11831-00 PLUG 1
7 JN4-K827A-00-00 GUIDE, 1 1
8 90267-60840-00 RIVET, BLIND 3
9 JR1-K7765-00-00 LABEL, W ARNING 5 1 SEE NOTE A
10 JN3-K8425-00-00 SEAL, SEAT 2
11 JN3-K842A-00-00 SEAL, SEAT 2 2
12 90338-05834-00 PLUG 20
13 90338-25836-00 PLUG 1
14 JN6-K824E-00-00 TRIM, REAR BODY 1
15 JF2-K8237-00-00 COVER, REAR FLOOR 1
16 90269-08069-00 RIVET 7
17 90101-06876-00 BOLT, HEX. W /WASHER 2 UR, F# JR1-000601~
18 90201-068G7-00 WASHER, PLAIN 4 UR, F# JR1-000601~
19 90185-06836-00 NUT, SELF-LOCK 2 UR, F# JR1-000601~
20 JN3-K8151-00-00 PANEL, INSPECTION 1
21 90267-36853-00 RIVET 2

Page 23

REF PART NUMBER DESCRIPTION QTY REMARKS NO.

22 JN6-K8233-00-00 MAT, MAIN FLOOR 3

1 23 JN6-K8231-00-00 MAT, MAIN FLOOR 1

1 24 JN6-K8232-00-00 MAT, MAIN FLOOR 2

1 25 90269-08813-00 RIVET 4 26 90267-63047-00 RIVET,BLIND 9 27 JN4-K8297-10-00 PLATE, CAUTION 1 1 SEE NOTE A28 JN8-K836A-00-00 PROTECTOR 2 1 F# JR1-202001~ 29 JR1-K8291-00-00 EMBLEM, 1 2 30 JN3-K8243-00-00 MAT, BODY SIDE LEFT 1 F# JR1-100101~ 31 JN3-K8244-00-00 MAT, BODY SIDE RIGHT 1 F# JR1-100101~ 32 90269-07810-00 RIVET 10 F# JR1-100101~ 33 JN8-F4236-01-00 MARK 2 1 F# JR1-000101~

JR1-002300 JN8-F4236-10-00 MARK 2 1 F# JR1-100101~ JR1-105600 JN8-F4236-20-00 MARK 2 1 F# JR1-200101~ JR1-205100 JN8-F4236-30-00 MARK 2 1 F# JR1-300101~ JR1-306500 JN8-F4236-40-00 MARK 2 1 F# JR1-400101~ 34 JN6-F4239-00-00 MARK 5 1

NOTE A: When replacing Panel Rear Body JN4-K8142-**-00 you must also replace Label Warning 5 JR1-K7765-00-00, and Plate Caution 1 JN4-K8297-10-00.

Page 24

REF PART NUMBER DESCRIPTION QTY REMARKS NO.

FIG. 14 BODY FITTING

1 JN6-K8271-00-00 SERVICE LID 1
2 JF2-K818A-00-00 PROTECTOR, SIDE 2
3 JF2-K8215-10-00 PLATE, SIDE TRIM 1
4 JF2-K821F-10-00 PLATE, SIDE TRIM 1
5 90338-05829-00 PLUG 4
6 90267-48154-00 RIVET, BLIND 6
7 90267-48101-00 RIVET, BLIND 4
8 90267-48086-00 RIVET, BLIND 4
9 JF2-K8191-00-00 PANEL, REAR FENDER 1
10 JF2-K8192-00-00 PANEL, REAR FENDER 1
11 JR1-K8298-10-00 PLATE, CAUTION 2 1 UR, USA SEE NOTE A
JR1-K8298-20-00 PLATE, CAUTION 2 1 UR, CAN, EUR SEE NOTE A
12 JF2-K8187-00-00 FLAP, FRONT FENDER LEFT 1 F# JR1-200101~
13 JF2-K8189-00-00 FLAP, FRONT FENDER RIGHT 1 F# JR1-200101~
14 90267-48831-00 RIVET, BLIND 4 F# JR1-200101~

NOTE A: When replacing Frame Comp. JR1-F2501-02-00you must also replace Plate Caution 2 JR1-K8298-**-00.

Page 25

REF PART NUMBER DESCRIPTION QTY REMARKS NO.

FIG. 15 CARRIER

1 JF2-K8356-00-00 PAD, BAG SUPPORT 1
2 JF2-K8355-00-00 BAND 1
3 J38-78367-00-00 PLATE, ANCHOR 1
4 90101-06865-00 BOLT, HEX. 1
5 90185-06836-00 NUT, SELF LOCKING 1
6 JN6-K8380-00-00 LOCK ASSY. 2
7 90159-06845-00 SCREW , W ITH W ASHER 4
8 9299R-06200-00 WASHER, PLAIN 4
9 JN3-K8357-00-00 HOLDER, 1 1 SEE NOTE A
10 JN6-K8358-00-00 HOLDER, 2 1
11 97707-40525-00 SCREW , PAN HEAD 2
12 90201-044H9-00 WASHER, PLAIN 2
13 90502-10013-00 SPRING, CONICAL 2
14 90387-046N7-00 COLLAR 2
15 JN3-K7762-01-00 LABEL, W ARNING 2 1 UR, FOR USA SEE NOTE A
JN3-K7762-10-00 LABEL, W ARNING 2 1 UR, FOR CAN SEE NOTE A
JN3-K7762-20-00 LABEL, W ARNING 2 1 UR, FOR EUR SEE NOTE A
16 JN3-K8340-00-00 LUGGAGE RACK 1
17 90111-08803-00 BOLT, HEX. SOCKET 2
18 90201-08103-00 WASHER, PLAIN 4
19 90185-08832-00 NUT, SELF-LOCKING 2
20 90338-09828-00 PLUG 2
21 JN6-K8358-00-KT SCORECARD HOLDER KIT 1 SEE NOTE B

NOTE A: When replacing Holder 1 JN3-K8557-00-00you must also replace Label Warning 2 JN3-K7762-**-00.

NOTE B: Includes 10, 11, 12, 13, 14

Page 26

REF PART NUMBER DESCRIPTION QTY REMARKS NO.

FIG. 16 SEAT

1 JN6-K8401-10-00 CUSHION SEAT 1 UR, F# JR1-300101~
2 JN6-K8404-09-00 .COVER, SEAT 1 UR, F# ~JR1-306500
JN6-K8404-10-00 .COVER, SEAT 1 UR, F# JR1-400101~
3 JF2-K8427-00-00 HINGE, SEAT FEMALE 2
4 90105-06903-00 BOLT, FLANGE 4
5 JN3-K8426-01-00 HINGE, SEAT MALE 2 UR, F# JR1-202001~
6 97395-05012-00 BOLT HEX. HEAD 4 F# ~JR1-202000
90111-06810-00 BOLT, BUTTON 4 F# JR1-202001~
7 92990-05100-00 WASHER, LOCK 4 F# ~JR1-202000
90204-06870-00 WASHER, LOCK 4 F# JR1-202001~
8 JN3-K8361-00-00 ARM REST 1 1
9 JN6-K8362-00-00 ARMREST 2 1
10 90167-04815-00 SCREW , P/H TAPPING 4
11 90185-08839-00 NUT, SELF LOCKING 8
12 95617-08200-00 NUT, U-FLANGE 4
13 JN6-K8121-00-00 REINFORCEMENT 1 2
14 JN6-K8122-01-00 REINFORCEMENT 2 2 UR, SEE NOTE A F# JR1-202001~
15 JN3-K8402-00-00 BACK, SEAT SUB. 2
16 JN3-K841G-09-00 .COVER, SEAT BACK 2 1
17 JN3-K8413-00-00 COVER, SEAT BACK 2
18 90119-08820-00 BOLT, HEX. W /WASHER 4
19 90201-098J4-00 WASHER, PLAIN 4
20 95880-06025-00 BOLT, FLANGE 4
21 90201-068G0-00 WASHER, PLAIN 4

NOTE A: For early units up to and including F# JR1-202000, you must also use REF Numbers 5 (JN3-K8426-01-00, Hinge, Seat Male ), 6 (90111-06810-00, Bolt Button ) and 7 (90204-06870-00, Washer, Lock).

Page 27

FIG. 16 SEAT

REF PART NUMBER DESCRIPTION QTY REMARKS
NO.
22 90201-068G6-00 WASHER, PLAIN 4
23 JN3-K8423-11-00 SUPPORT, SEAT BACK 1
24 JN3-K842H-00-00 RETAINER, SEAT 2
25 95817-08045-00 BOLT, FLANGE 4

Page 28

FIG. 17 ELECTRIC MOTOR

REF PART NUMBER DESCRIPTION QTY REMARKS
NO.
J R1-H1890-00-00 MOTOR ASSY. 1
J H7-H183J-00-00 .BRACKET, FRONT 1
J R1-H1850-00-00 .ARMATURE ASSY 1
J R1-H1160-00-00 .FIELD COIL ASSY 1
J H7-H1872-00-00 .NUT, SPECIAL 4
9 2990-08200-00 .W ASHER, PLAIN 4
J R1-H1843-00-00 .W ASHER, 1 2
J R1-H1840-00-00 .BRUSH HOLDER 1
J G6-H1848-00-00 .SCREW , BRUSH HOLDER 2
J G6-H1824-00-00 .W ASHER 2 2
J H7-H1856-00-00 .RETAINER 1
J 56-H1857-00-00 .BEARING 1
J R1-H1822-00-00 .BRACKET, ELECTRIC 1
J R1-H1670-00-00 .PICK-UP ASSY 1
J R1-H1639-00-00 .COVER 1
J R1-H1645-00-00 .SCREW 1 3
J R1-H1828-00-00 .BOLT 2 4
J H7-H1846-00-00 .SCREW 2
9 0101-06857-00 BOLT 3
9 0215-06811-00 WASHER, LOCK 3
9 0201-068E2-00 WASHER, PLATE 3
J H7-H1829-00-00 GROMMET 1
J H7-H1801-00-00 .BRUSH SET 1
J R1-H1826-00-00 BOLT 1
JR1-H181K-00-00 MAGNET 1
J R1-H812L-00-00 O-RING 1

Page 29

FIG. 18 CONTROLLER 1

REF PART NUMBER DESCRIPTION QTY REMARKS
NO.
J R1-85885-00-00 THROTTLE SENSOR 1
9 8507-05316-00 SCREW , PAN HEAD 3
9 2907-05100-00 WASHER, LOCK 3
9 2907-05600-00 WASHER 3
J F3-2625H-00-00 ARM, THROTTLE 1
J F3-27825-00-00 SPRING, RETURN 1
J N4-F7241-00-00 ROD, JOINT 1
9 2907-06100-00 WASHER, SPRING 1
9 5307-06600-00 NUT, HEX. 1
J F3-27981-00-00 BRACKET, THROTTLE 1
J F3-27813-00-00 PIN, PEDAL CRANK 1
9 9001-04600-00 CIRCLIP (E) 2
J N4-F7486-00-00 COVER, 1 1
J F3-27487-00-00 COVER, 2 1
9 7017-05616-00 BOLT, HEX. HEAD 6
9 2907-05100-00 WASHER, LOCK 6
9 2907-05600-00 WASHER 6
9 5307-08700-00 NUT, HEX. 2
J F3-27445-00-00 PLATE 1 1
J R1-H6510-10-00 CONTROL UNIT 1
J R1-H2727-00-00 SW ITCH, TOW / STORAGE 1
9 7017-06020-00 BOLT 4
9 2907-06100-00 WASHER, LOCK 4
9 2907-06600-00 WASHER, PLATE 4
9 0119-04824-00 BOLT, W /WASHER 2
9 7017-08016-00 BOLT 4
9 2907-08100-00 WASHER, LOCK 4

Page 30

FIG. 18 CONTROLLER 1

REF PART NUMBER DESCRIPTION QTY REMARKS
NO.
28 92907-08600-00 WASHER, PLATE 4
29 90183-04815-00 NUT, SPRING 2
30 95707-08500-00 NUT, FLANGE 4
31 JR1-H215D-00-00 SEAL MCU, CANNON PLUG 1

Page 31

REF PART NUMBER DESCRIPTION QTY REMARKS NO.

J56-H2123-00-00 JF3-H2136-00-00 JN4-H2133-00-00 90201-065G8-00 95707-06500-00 JN8-H2115-00-00 JR1-H2127-01-00 JR1-H2149-01-00 JR1-H2917-01-00 JR1-H2521-00-00 JR1-H2531-00-00 JR1-H6171-00-00 90465-13152-00 JR1-H6172-00-00 JR1-H7196-00-00 JR1-H2590-00-00 JR1-H2151-00-00 JR1-H1950-00-00 JN6-H2105-00-00 90163-06005-00 JR1-H3383-01-00 JN6-H3386-00-00 JR1-H6181-02-00 JR1-H1215-00-00 JR1-H1216-00-00 JF7-82817-20-00 98507-05025-00

Page 32

SEAT, BATTERY 3
PLATE, BATTERY 3
SCREW , FITTING 6
WASHER, PLAIN 6
NUT, FLANGE 6
W IRE, PLUS LEAD 1
W IRE, LEAD 2 3
W IRE, LEAD 3 2
SW ITCH, F/R CONTROL 1
W IRE, LEAD 1
W IRE, LEAD 1
W IRE, LEAD 1 1
CLAMP 3
W IRE, LEAD 2 1
TUBE, 1 1
W IRE HARNESS 1
.FUSE 1 (3A-BL)
RELAY ASSY. 1
HARNESS,W IRE 1
SCREW , HEX. 2
BUZZER 1
STAY, BUZZER 1
RECEPTACLE 1
W IRE, LEAD 1 1
W IRE, LEAD 2 1
SW ITCH, ACCELERATOR STOP 1
SCREW , PAN HEAD 2

FIG. 19 ELECTRICAL 1

REF PART NUMBER DESCRIPTION QTY REMARKS
NO.
28 92907-05100-00 WASHER, LOCK 2
29 92907-05600-00 WASHER, PLATE 2
30 90464-13827-00 CLAMP 4
31 JG6-H1872-00-00 NUT, SPECIAL 4
32 JR1-H6527-00-00 WIRE, 7 1
33 JR1-H6521-00-00 WIRE, 1 1
34 90464-25826-00 CLAMP 3
35 * BATTERY ASSY 6 DOMESTIC MARKET: * USE LOCAL MFR.
JR1-H2110-00-00 BATTERY ASSY 6 FOR EXPORT MARKET
36 MAC-SCR48-17-17 CHARGER, BATTERY 1 120V
MAC-SCR48-17-37 CHARGER, BATTERY 1 220-240V
37 JR1-82510-01-00 SW ITCH, MAIN 1
38 J44-82511-00-00 .KEY, MAIN SW ITCH 1

Page 33

FIG. 20 BATTERY CHARGER

REF PART NUMBER DESCRIPTION QTY REMARKS MAC NUMBER
NO.
MAC-SCR48-17-17 CHARGER (JR1-H2107-02) 1 120V SCR481717
MAC-SCR48-17-37 CHARGER (JR1-H2107-12) 1 220-240V SCR481737
MAC-W P141-06-20 CASE COVER 1 W P14106-2
MAC-W P140-81-00 CASE MAIN 1 120V W P14081
MAC-W P140-81-10 CASE MAIN 1 220-240V W P14081-1
MAC-M1406-10-00 CIRCUIT BREAKER, 15A AC 1 M14061
MAC-M3660-00-00 AC STRAIN RELIEF 1 M366
MAC-M6680-00-00 DC STRAIN RELIEF 1 M6680
MAC-0480S-1F-17 CONTROL CIRCUIT 1 CNM0480S1F17
MAC-11438-10-00 AC CORD ASSY 1 120V W P11438-1
MAC-W P142-11-50 AC CORD ASSY 1 220-240V W P14211-5
MAC-CDC10-23-00 DC CORD ASSY 1 CDC1023
MAC-W P130-70-10 DC FUSE ASSY 1 W P13070-1
MAC-M1351-60-00 .DC FUSE COVER 1 M13516
MAC-M1290-60-00 .DC FUSE LINK 2 M12906
MAC-M1409-80-00 DC PLUG SET 1 M14098
MAC-CHT00-64-00 RECTIFIER ASSY 2 120V: S/N ~97365922 220-240V: S/N ~97333972 CHT0064R
MAC-CHT00-73-R0 RECTIFIER ASSY 2 120V:220-240v: S/N 97365923~ S/N 97333973~ CHT0073R
MAC-M1406-50-00 RELAY 1 M14065
MAC-W P139-76-00 RESISTOR ASSY 1 220-240V W P13976
MAC-M3998-00-00 RECTIFIER, SCR 1 M3998
MAC-M1304-90-00 SW ITCH, AC VOLTAGE 1 220-240V M13049
MAC-TX141-10-V0 POW ER TRANSFORMER 1 U.S. 120V TX14110V
MAC-TX141-70-V0 POW ER TRANSFORMER 1 220-240V TX14170V
MAC-W P122-36-50 VARISTOR ASSY 1 U.S. 120V W P12236-5
MAC-W P140-18-40 VARISTOR ASSY 1 130/220-240V W P14018-4

Page 34

FIG. 21 OPTIONAL SEAT ADJUSTER

REF PART NUMBER DESCRIPTION QTY REMARKS
NO.
J N3-K8421-00-00 SUPPORT, SEAT 1
J F2-K8422-00-00 BRACKET, SEAT SUPPORT 1
J N3-K8450-10-00 SEAT ADJUSTER ASSY 1
JN3-K845A-00-00 .MEMBER, SLIDE SEAT 1
J N3-K8451-10-00 .FRAME, SLIDE SEAT 1
J N3-K8452-00-00 .SEAT-ADJUSTER 1
J N3-K8459-00-00 .REINFORCEMENT, 1 1
JN3-K845E-00-00 .REINFORCEMENT, 2 1
9 7080-08045-00 .BOLT, HEXAGON 2
9 7080-08070-00 .BOLT, HEXAGON 2
9 5680-08100-00 .NUT, U 2
9 2990-08200-00 .W ASHER, PLAIN 2
9 0338-09828-00 .PLUG 4
9 7080-08020-00 .BOLT, HEX. HEAD 2
9 2990-08100-00 .W ASHER, SPRING 2
9 2990-08600-00 .W ASHER, PLATE 2

Page 35

FIG. 22 OPTIONAL HUB CAPS

REF PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 JG5-F512L-00-00 HUB-CAP, PLAIN 4 Comes with clips
2 JG5-F512N-00-00 .CLIP, HUB CAP 3
3 JG5-F512M-00-00 HUB-CAP, MAG-STYLE 4 Comes with clips
4 JG5-HUBCP-TF-00 HUB-CAP, TUNING FORK LOGO 4

Page 36

FIG. 23 OPTIONAL DRAW BAR

REF PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 JG5-F389K-01-00 ARM, PIVOT ASSY. 1
2 JN6-F3841-00-00 UNIVERSAL JOINT (RH) 1
3 JN6-F3845-00-00 UNIVERSAL JOINT (LH) 1
4 95607-10200-00 NUT, U-FLANGE 2
5 90170-12054-00 NUT (RH THREAD) 1
6 95317-12700-00 NUT (LH THREAD) 1
7 JN3-F3880-00-00 TIE ROD 1
8 JG5-F389J-00-00 DRAW BAR ASSY. 1
9 JN3-F3802-00-00 REAR HITCH ASSY. 1

Page 37

FIG. 24 OPTIONAL WINDSHIELD

REF NO. PART NUMBER DESCRIPTION QTY REMARKS
1 JN3-K7200-00-00 W INDSHIELD ASSY. (ONE PIECE, CLEAR) 1 UR, AP
JN3-K7200-10-00 W INDSHIELD ASSY. (ONE PIECE, TINTED) 1 UR, AP
2 JN3-K7211-01-00 .W INDSHIELD (ONE PIECE, CLEAR) 1 UR
JN3-K7211-11-00 .W INDSHIELD (ONE PIECE, TINTED) 1 UR
3 JN3-K838C-00-00 .HOLDER SHIELD 2
4 JN3-K722A-01-00 .FASTENER, 2 3
5 JN3-K7200-20-00 W INDSHIELD ASSY. (HINGED, CLEAR) 1 UR, AP
JN3-K7200-30-00 W INDSHIELD ASSY. (HINGED, TINTED) 1 UR, AP
6 ACC-CCGLU-ES-ET LATCH, RUBBER 2 SEE NOTE A
7 JN3-K7238-00-00 ..DAMPER, W INDSHIELD 6
8 JN3-K838A-00-00 .RETAINER 1 2
9 JN3-K722A-01-00 .FASTENER 2 1
10 JN3-K7222-00-00 .BRACKET, W /S 2
NOTE A: Includes adhesive. Replaces old style latch for hinged windshields.

Page 38

FIG. 25 OPTIONAL SUN ROOF

REF NO. PART NUMBER DESCRIPTION QTY REMARKS
1 JN3-K8310-10-00 SUN ROOF ASSY 1
2 JN3-K8314-00-00 .COVER, SUNROOF 1
3 JN3-K8312-00-00 .SUPPORT, ROOF 1 1
4 JN3-K831A-00-00 .SUPPORT, ROOF 3 1
5 JN3-K8313-00-00 .SUPPORT, ROOF 2 1
6 90387-09826-00 .COLLAR 2 F# ~JR1-306500
7 90101-08862-00 .BOLT, HEX. 2 F# ~JR1-306500
8 90101-22864-00 .BOLT, HEX. 4
9 90101-22863-00 .BOLT, HEX. 6
10 90201-088E5-00 .W ASHER, PLAIN 22
11 JN3-K832F-00-00 .GROMMET, ROOF 2
12 JN3-K832G-00-00 .GROMMET, ROOF 2
13 90185-12835-00 .NUT, SELF-LOCKING 10
14 90176-08801-00 .NUT, CAP 2 F# JR1-400101~
15 90201-098J4-00 .W ASHER, PLAIN 2 F# JR1-400101~
16 JN6-K834A-00-00 .REINF., HOLDER 2 F# JR1-400101~

Page 39

FIG. 26 OPTIONAL ORNAMENT
REF NO. PART NUMBER DESCRIPTION QTY REMARKS
1 JN3-K814N-00-00 PLATE, ORNAMENT 1

Page 40

REF PART NUMBER DESCRIPTION QTY REMARKS NO.

JG5-K810T-10-00 FLEET, NUMBER

1 AR JG5-K810T-20-00 FLEET, NUMBER

1 AR JG5-K810T-30-00 FLEET, NUMBER

1 AR JG5-K810T-40-00 FLEET, NUMBER 1 AR JG5-K810T-50-00 FLEET, NUMBER 1 AR JG5-K810T-60-00 FLEET, NUMBER 1 AR JG5-K810T-70-00 FLEET, NUMBER 1 AR JG5-K810T-80-00 FLEET, NUMBER 1 AR JG5-K810T-90-00 FLEET, NUMBER 1 AR JG5-K810T-00-00 FLEET, NUMBER 1 AR JG5-K810U-A0-00 FLEET, NUMBER 1 AR JG5-K810U-10-00 FLEET, NUMBER 1 AR JG5-K810U-E0-00 FLEET, NUMBER 1 AR JG5-K810U-20-00 FLEET, NUMBER 1 AR JG5-K810U-F0-00 FLEET, NUMBER 1 AR JG5-K810U-30-00 FLEET, NUMBER 1 AR JG5-K810U-G0-00 FLEET, NUMBER 1 AR JG5-K810U-40-00 FLEET, NUMBER 1 AR JG5-K810U-H0-00 FLEET, NUMBER 1 AR JG5-K810U-50-00 FLEET, NUMBER 1 AR JG5-K810U-J0-00 FLEET, NUMBER 1 AR JG5-K810U-60-00 FLEET, NUMBER 1 AR JG5-K810U-K0-00 FLEET, NUMBER 1 AR JG5-K810U-70-00 FLEET, NUMBER 1 AR JG5-K810U-L0-00 FLEET, NUMBER 1 AR JG5-K810U-80-00 FLEET, NUMBER 1 AR JG5-K810U-M0-00 FLEET, NUMBER 1 AR

Page 41

FIG. 27 OPTIONAL FLEET NUMBERS

REF PART NUMBER DESCRIPTION QTY REMARKS
NO.
28 JG5-K810U-90-00 FLEET, NUMBER 1 AR
29 JG5-K810U-N0-00 FLEET, NUMBER 1 AR
30 JG5-K810U-00-00 FLEET, NUMBER 1 AR
31 JG5-K810V-A0-00 FLEET, NUMBER 1 AR
32 JG5-K810V-10-00 FLEET, NUMBER 1 AR
33 JG5-K810V-E0-00 FLEET, NUMBER 1 AR
34 JG5-K810V-20-00 FLEET, NUMBER 1 AR
35 JG5-K810V-F0-00 FLEET, NUMBER 1 AR
36 JG5-K810V-30-00 FLEET, NUMBER 1 AR
37 JG5-K810V-G0-00 FLEET, NUMBER 1 AR
38 JG5-K810V-40-00 FLEET, NUMBER 1 AR
39 JG5-K810V-H0-00 FLEET, NUMBER 1 AR
40 JG5-K810V-50-00 FLEET, NUMBER 1 AR

Page 42

FIG. 28 OPTIONAL SAND BOTTLE / RAKE

REF NO. PART NUMBER DESCRIPTION QTY REMARKS
1 JN3-K8309-00-00 SAND BOTTLE ASSY. 1
JN3-K839E-00-00 .SAND BOTTLE 1
JN3-K839G-00-00 .HOLDER, SAND BOTTLE 1
JN3-K839H-00-00 .BRACKET, SAND BOTTLE 1
JN3-K839J-00-00 .SLEEVE 1
95027-06016-00 .BOLT, SMALL FLANGE 3
90201-088E5-00 .W ASHER, PLATE 1
95607-06200-00 .NUT, SELF LOCK 3
2 JG5-K834G-00-00 HOLDER, RAKE 1
3 JG5-K834H-00-00 RAKE, SAND 1 1
4 JN6-SIDEB-AS-KT SIDE BASKET 1
5 JN6-SANDB-UC-KT SAND BUCKET 1
6 JN6-SANDS-CO-OP SAND SCOOP 1
7 JN6-SANDB-KK-IT SAND BUCKET KIT 1 SEE NOTE A
NOTE A: Includes 4, 5, 6

Page 43

FIG. 29 OPTIONAL LIGHT KIT

REF NO. PART NUMBER DESCRIPTION QTY REMARKS
1 JR1-H430A-20-00 LIGHT KIT ASSY. 1
2 JN3-H4303-20-00 .HEAD LIGHT UNIT ASSY. 1 INCLUDES RH & LH HEADLIGHTS
3 JN3-H3976-20-00 .SW ITCH 1
4 9E212-10401-00 .TERMINAL W IRE 2
5 JN6-H4159-00-00 .CORD, HEAD LIGHT 1
6 JN3-H4700-00-00 .TAIL LIGHT ASSY 2
7 JN3-H4718-00-00 .GROMMET,TAIL 2
8 90464-14806-00 .CLAMP 20
9 JR1-H4149-00-00 W IRE LEAD 2 1
10 JR1-H1910-00-00 VOLTAGE REGULATOR 1

Page 44

FIG. 30 OPTIONAL ENCLOSURE
REF NO. PART NUMBER DESCRIPTION QTY REMARKS
1 JN3-K832U-00-00 ENCLOSURE 1

Page 45

FIG. 31 OPTIONAL ENERGY / HOUR GAUGES

REF PART NUMBER DESCRIPTION QTY REMARKS
NO.
1 JR1-H351C-10-00 BATTERY ENERGY GAUGE 1 SEE NOTE A
2 JN6-H351C-00-00 HOUR GAUGE 1 SEE NOTE A
NOTE A: Includes mounting screws and terminal connectors.

Page 46