PARTS CATALOG
1996 G16AR 1997 G16AR 1998 G16AS 1999 G16AT 2000 G16AU
2001 G16AW (JN62) U.S.A., CANADA, EUROPE, OTHERS
MARCH 2000 10JN6-100E4
FOREWORD
This Parts Catalogue is related to the parts for the model(s) shown in the frame 6. Applicable Serial No. and Color Code below. When you are ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers and part names correctly.
➀ Frame Serial No. JN6-000101 ~
➁ Engine Serial No. JN6-000101 ~
- Modifications or additions which have been made after issue of the Parts Catalogue will be announced in the Yamaha Parts News. it is advisable that you make necessary corrections to the Parts Catalogue according to the Yamaha Parts News.
- Abbreviations The following abbreviations are used in this Parts Catalogue.
- “UR”Use specified part number. “UN”Use as many as needed. “AP” Alternate parts. “LM”Local Made (Parts need to be ordered locally) “F#” Frame Number (Applicable machine number)
- Parts, which are to be supplied in an assembly, are listed with a dot (.) in
➀ Frame Serial No. JN6-300101 ~ front of the part name as shown below. EXAMPLE
➁ Engine Serial No. JN6-300101 ~ CARBURETOR ASSY .JET, PILOT .NOZZLE, MAIN
4. Number of component for assembly The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit.
EXAMPLE
PART NO. DESCRIPTION Q’TY REMARKS
2F5-83310-60 FRONT FLASHER LIGHT ASSY 2 115-83311-60 .BULB (6V-18W) 1
7. Note that the illustrations are for reference in finding parts numbers, not to be
5. Applicable colors of graphics are represented in the “REMARKS” as shown used for assembling. When assembling, please use the applicable service manual. below.
8. The asterisk (*) before a reference number indicates modification items after the
PART NO. DESCRIPTION Q’TY REMARKS first edition.
2N4-24110-00-X5 FUEL TANK COMP. 1 MAXIM RED 3J1-24240-10 .GRAPHIC, FUEL TANK 1 for MXR
CONTENTS
PAGE Secondary Sheave
Page 5
FIG. 2 CYLINDER HEAD
Page 6
FIG. 3 CRANKSHAFT / PISTON
Page 7
FIG. 4 CAMSHAFT / VALVE
Page 8
FIG. 5 AIR SHROUD / FAN
Page 9
NOTE “A”: When replacing “Case Air Filter JN6-E4411-02-00” you must also replace “Label Warning 1 JN6-K7761-10-00”.
Page 10
FIG. 7 CARBURETOR
REF
PART NUMBER DESCRIPTION QTY REMARKS
NO.
JN6-14101-14-00 98507-05100-00 92990-05100-00 JN6-14291-00-00 J10-14227-00-00 7LV-14211-00-00 73A-14212-00-00 620-1414J-24-00 JN6-1495H-3B-00 73A-1414G-00-00 3G2-1423E-33-00 796-14184-00-00 JN6-14185-00-00 127-14198-00-00 7R1-14162-00-00 JN5-14150-00-00 22F-14186-00-00 1W G-14922-00-00 73A-14212-10-00 98507-04010-00 92990-05100-00 7E1-14191-00-00 73A-14212-00-00 7LV-14118-00-00 1K7-14197-01-00
Page 11
FIG. 8 EXHAUST
Page 12
FIG. 9 CRANKCASE
REF
PART NUMBER DESCRIPTION QTY REMARKS
NO.
JN6-15100-02-00 JN6-15155-00-00 JN6-15123-00-00 90159-06107-00 93306-30709-00 93102-35191-00 93306-20211-00 90340-12097-00 812-11198-00-00 91808-16023-00 JN6-15411-00-00 93306-20716-00 93102-35191-00 93306-20211-00 JN6-15451-02-00 95817-08045-00 95817-10050-00 796-15363-01-00 93210-22344-00 J38-15361-00-00
Page 13
REF
PART NUMBER DESCRIPTION QTY REMARKS
NO.
NOTE “A”: Ref. No.’s 2 and 10 must be used as a set if installed on early units, from F# JN6-000101~008709.
Page 14
FIG. 11 REAR ARM / SUSPENSION
REF
PART NUMBER DESCRIPTION QTY REMARKS
NO. JN6-F2110-01-00 REAR ARM COMP.
1 JN6-F2128-01-00 COVER, 1
1 JN6-F211E-01-00 PANEL, INNER 1
1 JN6-F211G-01-00 PANEL, INNER 2 1 90267-48850-00 RIVET, BLIND 4 90267-40851-00 RIVET, BLIND 2 JN6-F2123-01-00 BUSHING, 1 1 90105-13864-00 BOLT, FLANGE 1 90179-13878-00 NUT 1 97017-10020-00 BOLT, HEX. HEAD 2 92907-10100-00 WASHER, LOCK 2 92907-10600-00 WASHER, PLAIN 2 JN6-F217G-00-00 ROD, CONNECTING 1 JN6-F2124-00-00 .BUSHING, 2 2 95817-12065-00 BOLT, FLANGE 2 95617-12200-00 NUT, U-FLANGE 2 90201-12426-00 WASHER, PLAIN 2 JN3-F2210-00-00 SHOCK ABSORBER 2 95807-10055-00 BOLT, FLANGE 4 95607-10200-00 NUT, U-FLANGE 4
Page 15
Page 16
REF
PART NUMBER DESCRIPTION QTY REMARKS
NO.
| FIG. 1 | ENGINE ASSEMBLY | |||||
|---|---|---|---|---|---|---|
| REF NO. | PART NUMBER | DESCRIPTION | QTY | REMARKS | ||
| 1 | JR3-19001-00-00 | ENGINE ASSEMBLY | 1 | |||
| REF NO. | PART NUMBER | DESCRIPTION | QTY | REMARKS |
| 1 | JN6-11102-00-00 | HEAD, CYLINDER | 1 | |
| 2 | JN6-11133-10-00 | .GUIDE, VALVE | 2 | |
| 3 | JN6-11181-00-00 | GASKET, CYLINDER HEAD | 1 | |
| 4 | 95817-10070-00 | BOLT, FLANGE | 4 | |
| 5 | 99530-14016-00 | PIN, DOW EL A | 2 | |
| 6 | 95617-08618-00 | BOLT, STUD | 2 | |
| 7 | NGK-BPR2E-S0-00 | PLUG, SPARK | 1 | STD, U.S. |
| 94702-00348 | PLUG, SPARK | 1 | STD, EUROPE | |
| NGK-BPR4E-S0-00 | PLUG, SPARK | 1 | AP, U.S. | |
| 94702-00343 | PLUG, SPARK | 1 | AP, EUROPE | |
| 8 | JN6-11191-01-00 | COVER, CYLINDER | 1 | |
| 9 | JN6-11116-00-00 | .JOINT, BREATHER | 1 | |
| 10 | JN6-11168-00-00 | COVER, BREATHER | 1 | |
| 11 | JN6-11169-00-00 | GASKET, BREATHER | 1 | |
| 12 | JN6-11193-00-00 | GASKET, HEAD COVER | 1 | |
| 13 | 95817-06030-00 | BOLT, FLANGE | 4 | |
| 14 | JN6-E1166-00-00 | PIPE, BREATHER | 1 | |
| 15 | 95617-08710-00 | BOLT, STUD | 2 | |
| 16 | 90467-13847-00 | CLAMP | 2 | F# JN6-006700~ |
| REF NO. | PART NUMBER | DESCRIPTION | QTY | REMARKS |
| 1 | JN6-11400-00-00 | CRANK ASSY. | 1 | |
| 2 | JN6-11631-00-A0 | PISTON, (STD) | 1 | STD |
| JN6-11635-00-00 | PISTON, (0.25mm O/S) | 1 | AP | |
| JN6-11636-00-00 | PISTON (0.50mm O/S) | 1 | AP | |
| 3 | JN6-11610-00-00 | PISTON RING SET, STD. | 1 | STD |
| JN6-11610-10-00 | PISTON RING SET, (0.25mm O/S) | 1 | AP | |
| JN6-11610-20-00 | PISTON RING SET, (0.50mm O/S) | 1 | AP | |
| 4 | 447-11633-00-00 | PIN, PISTON | 1 | |
| 5 | 93450-21053-00 | CIRCLIP | 2 | |
| 6 | JN6-11650-00-00 | CONNECTING ROD ASSY | 1 | |
| 7 | JN6-11654-00-00 | .BOLT, CONNECTING ROD | 2 | |
| 8 | JN6-11454-00-00 | WEIGHT, 1 | 1 | |
| 9 | 95317-18600-00 | NUT, HEX. | 1 | |
| 10 | 90201-18620-00 | WASHER, PLAIN | 1 | |
| 11 | 90280-04052-00 | KEY, W OODRUFF | 1 |
| REF NO. | PART NUMBER | DESCRIPTION | QTY | REMARKS |
| 1 | JN6-12171-00-00 | SHAFT, CAM 1 | 1 | |
| 2 | JN6-12111-01-00 | VALVE, INTAKE | 1 | |
| 3 | JN6-12121-00-00 | VALVE, EXHAUST | 1 | |
| 4 | JN6-12153-00-00 | LIFTER, VALVE | 2 | |
| 5 | 90501-264A9-00 | SPRING, COMPRESSION | 2 | |
| 6 | J38-12117-01-00 | RETAINER, VALVE SPRING | 2 | |
| 7 | J38-12118-00-00 | LOCK, VALVE SPRING | 2 | |
| 8 | JN6-12151-00-00 | ARM, VALVE ROCKER | 2 | |
| 9 | 22F-12159-00-00 | SCREW , VALVE | 2 | |
| 10 | 90170-05302-00 | NUT, HEX. | 2 | |
| 11 | J38-12156-00-00 | SHAFT, ROCKER | 1 | |
| 12 | JN6-12154-00-00 | ROD, VALVE PUSH | 2 | |
| 13 | 5H0-12119-00-00 | SEAL, VALVE STEM | 1 |
| REF NO. | PART NUMBER | DESCRIPTION | QTY | REMARKS |
| 1 | JN6-12621-00-00 | CASE, FAN 1 | 1 | |
| 2 | 95817-06020-00 | BOLT, FLANGE | 5 | |
| 3 | JN6-12616-00-00 | COVER, FAN CASE | 1 | |
| 4 | 97707-60520-00 | SCREW , PAN HEAD | 3 | |
| 5 | JN6-12651-00-00 | AIR SHROUD, CYLINDER 1 | 1 | |
| 6 | JN6-12652-00-00 | AIR SHROUD, CYLINDER 2 | 1 | |
| 7 | 95817-06020-00 | BOLT, FLANGE | 2 | |
| 8 | JN6-E2691-00-00 | DUCT, 1 | 1 | |
| 9 | 90269-08813-00 | RIVET | 2 | |
| 10 | JR3-2179R-03-00 | PLATE, EPA / CALIF. | 1 | UR, U.S. MODEL |
| FIG. 6 INTAKE | |||
|---|---|---|---|
| REF NO. PART NUMBER | DESCRIPTION | QTY | REMARKS |
| 1 JN6-13595-00-00 | JOINT | 1 | |
| 2 95707-08500-00 | NUT, FLANGE | 2 | |
| 3 JN6-13567-00-00 | GASKET | 3 | |
| 4 90119-06920-00 | BOLT, HEX HEAD W /WASHER | 2 | |
| 5 91790-05010-00 | PIN, CYL. HEAD | 2 | |
| 6 90468-10050-00 | CLIP | 2 | |
| 7 99080-07600-00 | CIRCLIP (E) | 1 | |
| 8 91790-05010-00 | PIN, CYL. HEAD | 1 | |
| 9 90468-10050-00 | CLIP | 1 | |
| 10 JN6-E4411-02-00 | CASE, AIR FILTER | 1 | SEE NOTE “A” |
| 11 JN6-E4412-01-00 | CAP, CASE 1 | 1 | |
| 12 JN6-E4450-01-00 | ELEMENT ASSY. | 1 | |
| 13 JN6-E445E-00-00 | FILTER, 1 | 1 | |
| 14 JN6-E3586-01-00 | JOINT, CARBURETOR | 1 | |
| 15 JN6-E4424-00-00 | CLIP, CAP FIT | 5 | |
| 16 93210-398D6-00 | O-RING | 1 | |
| 17 90105-06862-00 | BOLT, FLANGE | 3 | |
| 18 JN6-F6312-01-00 | W IRE, THROTTLE | 1 | |
| 19 JN6-F6331-00-00 | W IRE, STARTER | 1 | |
| 20 JN6-K7761-10-00 | LABEL, W ARNING 1 | 1 | SEE NOTE “A” |
| 21 90201-118N2-00 | WASHER, PLAIN | 1 |
| CARBURETOR ASSY. | 1 | UR, F# JN6-216891~ |
| .SCREW , PAN HEAD | 2 | |
| .W ASHER | 2 | |
| .BRACKET 1 | 1 | |
| .W ASHER | 1 | |
| .SCREW , PILOT ADJUSTING | 1 | |
| .SPRING, PILOT ADJUSTING | 1 | |
| .JET, PILOT | 1 | (#61.3) |
| .NOZZLE, MAIN | 1 | |
| .PIPE, MAIN BLEED | 1 | |
| .JET, MAIN | 1 | (#83.8) |
| .GASKET, FLOAT CHAMBER | 1 | |
| .FLOAT | 1 | |
| .GASKET | 1 | |
| .BOLT, HOLDING | 1 | |
| .NEEDLE ASSY | 1 | |
| .PIN, FLOAT | 1 | |
| .SCREW , THROTTLE | 1 | |
| .SPRING | 1 | |
| .SCREW , PAN HEAD | 1 | |
| .W ASHER | 1 | |
| .PLUG, DRAIN | 1 | |
| .SPRING | 1 | |
| .CAP | 1 | |
| .VENT HOSE | 1 | F# JN6-216891~ |
| REF NO. | PART NUMBER | DESCRIPTION | QTY | REMARKS |
| 1 | JN6-E4710-00-00 | MUFFLER ASSEMBLY | 1 | |
| 2 | 7KY-14613-01-00 | GASKET, EXHAUST 1 | 1 | |
| 3 | 90179-08879-00 | NUT | 2 | |
| 4 | 90185-08841-00 | NUT, U-FLANGE | 1 | |
| 5 | 90119-08825-00 | BOLT, HEX HEAD W /WASHER | 2 | |
| 6 | JN6-F1435-10-00 | BRACKET, MUFFLER | 1 |
| CRANKCASE ASSY | 1 |
| .NOZZLE, 3 | 1 |
| PLATE, BAFFLE | 1 |
| SCREW , W /WASHER | 1 |
| BEARING | 1 |
| SEAL, OIL | 1 |
| BEARING | 1 |
| PLUG, STRAIGHT | 1 |
| GASKET | 1 |
| PIN, DOW EL A | 2 |
| COVER, CRANKCASE | 1 |
| BEARING | 1 |
| SEAL, OIL | 1 |
| BEARING | 1 |
| GASKET, CRANKCASE | 1 |
| BOLT, FLANGE | 6 |
| BOLT, FLANGE | 2 |
| PLUG, OIL | 1 |
| O-RING | 1 |
| GAUGE, LEVEL | 1 |
| 1 | JN6-F1411-00-00 | BRACKET, ENGINE 1 | 1 | |
|---|---|---|---|---|
| 2 | JN6-F1419-00-00 | BRACKET, ENGINE 2 | 1 | F# JN6-000101~008709 |
| JN6-F1419-02-00 | BRACKET, ENGINE 2 | 1 | F# JN6-008710 ~ SEE NOTE “A” | |
| 3 | JN6-F1481-00-00 | BOLT, ENGINE | 4 | |
| 4 | 92907-10200-00 | WASHER, PLAIN | 4 | |
| 5 | 95607-10200-00 | NUT, U-FLANGE | 4 | |
| 6 | 90101-08870-00 | BOLT, HEX | 4 | |
| 7 | 90201-088K6-00 | WASHER, PLAIN | 4 | |
| 8 | JN6-F1486-00-00 | DAMPER, 2 | 8 | |
| 9 | JN6-F1459-00-00 | SPACER | 2 | |
| 10 | JN6-F1459-00-00 | SPACER | 2 | F# JN6-000101~008709 |
| JN6-F1459-10-00 | SPACER | 2 | F# JN6-008710~ SEE NOTE “A” | |
| 11 | 95617-08200-00 | NUT, U-FLANGE | 4 | |
| REF NO. | PART NUMBER | DESCRIPTION | QTY | REMARKS |
| 1 | JN6-F2501-01-00 | FRAME COMP. | 1 | |
| 2 | JN6-F254R-00-00 | SUPPORT, BODY MOUNTING | 1 | |
| 3 | 95817-08016-00 | BOLT, FLANGE | 2 | |
| 4 | 90480-25856-00 | GROMMET | 1 |
| REF NO. | PART NUMBER | DESCRIPTION | QTY | REMARKS |
| 28 | J38-23516-00-00 | PIN, STEERING KNUCKLE | 1 | |
| 29 | 90201-156J2-00 | WASHER, PLAIN | 1 | |
| 30 | J38-23528-00-00 | SEAL, DUST 2 | 1 | |
| 31 | 91609-60028-00 | PIN, SPRING | 1 | |
| 32 | 91609-35028-00 | PIN, SPRING | 1 | |
| 33 | 95817-10075-00 | BOLT, FLANGE | 4 | |
| 34 | 95607-10200-00 | NUT, U-FLANGE | 4 | |
| 35 | 91490-25020-00 | PIN, SPLIT | 4 | |
| 36 | JN3-F3350-00-00 | CUSHION ASSY. | 2 | |
| 37 | 95817-10065-00 | BOLT, FLANGE | 2 | |
| 38 | 95817-10055-00 | BOLT, FLANGE | 2 | |
| 39 | 95607-10200-00 | NUT, U-FLANGE | 4 | |
| 40 | JG5-W F511-00-00 | HUB | 2 | |
| 41 | 93306-204X0-00 | BEARING | 2 | |
| 42 | 93306-005Y3-00 | BEARING | 2 | |
| 43 | 90387-241M7-00 | COLLAR | 2 | |
| 44 | 93102-30083-00 | SEAL, OIL | 2 | |
| 45 | 90209-32271-00 | WASHER | 2 | |
| 46 | 95607-14100-00 | NUT, U | 2 | |
| 47 | 91490-25020-00 | PIN, SPLIT | 2 | |
| 48 | JN6-F5118-00-00 | COVER, HUB DUST | 2 | |
| 49 | JN6-F5100-11-00 | FR. W HEEL ASSY | 2 | |
| 50 | 90179-12262-00 | NUT | 8 |
Page 18
FIG. 14 STEERING
REF
PART NUMBER DESCRIPTION QTY REMARKS
NO.
JG5-F3811-00-00 J38-23816-00-00 93102-22314-00 J55-F3876-00-00 93332-000Y2-00 J10-23877-00-00 J10-23444-00-00 JN3-F3818-00-00 J38-23462-01-00 J10-23459-00-00 90170-08024-00 95817-06020-00 JN3-F3814-00-00 J10-23840-00-00 JN3-F3838-00-00 95617-12100-00 92907-12200-00 J38-23826-01-00 95707-16300-00 90215-16252-00 95817-10050-00 JN6-F3845-00-00 JN6-F3841-00-00 95607-10200-00 90170-12054-00 JN6-F3850-11-00 JN6-F3830-11-00
Page 19
| COLUMN, STEERING | 1 |
| ARM, PITMAN | 1 |
| SEAL, OIL | 1 |
| BOLT | 1 |
| BEARING | 2 |
| NUT | 1 |
| WASHER | 1 |
| COVER, STEERING | 1 |
| SEAL, STEERING | 1 |
| BOLT | 1 |
| NUT, HEX. | 1 |
| BOLT, FLANGE | 4 |
| HOLDER, HANDLE | 1 |
| STEERING SHAFT | 1 |
| WHEEL, STEERING | 1 |
| NUT, SELF-LOCKING | 1 |
| WASHER, PLAIN | 1 |
| ARM, IDLER | 1 |
| NUT, NYLON | 1 |
| WASHER, TONGUE | 1 |
| BOLT, FLANGE | 4 |
| UNIVERSAL JOINT | 2 |
| UNIVERSAL JOINT | 2 |
| NUT, (RH THREAD) | 2 |
| NUT, (LH THREAD) | 2 |
| TIE ROD ASSY, RIGHT | 1 |
| TIE ROD ASSY, LEFT | 1 |
FIG. 14 STEERING
| REF NO. | PART NUMBER | DESCRIPTION | QTY | REMARKS |
| 28 | 95607-10200-00 | NUT, U-FLANGE | 4 | |
| 29 | 91490-25020-00 | PIN, SPLIT | 4 |
Page 20
FIG. 15 FUEL TANK
REF
PART NUMBER DESCRIPTION QTY REMARKS
NO.
JN6-F4110-01-00 JN6-F4610-00-00 95817-08020-00 90560-08066-00 JN6-F4410-00-00 95817-06016-00 JN6-F4312-00-00 JN6-F4560-00-00 JN6-F4311-00-00 JN6-F4313-00-00 JN6-F4314-00-00 90467-12845-00 90467-10846-00 90464-11816-00 JN3-F4300-02-00 93210-228C4-00 98507-05014-00 92907-05100-00 92907-05600-00
Page 21
| FUEL TANK COMP | 1 | |
|---|---|---|
| CAP ASSY. | 1 | |
| BOLT, FLANGE | 2 | |
| SPACER | 2 | |
| FUEL PUMP ASSY | 1 | |
| BOLT, FLANGE | 2 | |
| PIPE, 2 | 1 | |
| FILTER ASSY. | 1 | |
| PIPE, FUEL | 1 | |
| PIPE, 3 | 1 | |
| PIPE, 4 | 1 | |
| CLIP | 2 | RED |
| CLIP | 6 | GREEN |
| CLAMP | 3 | |
| .FUEL PIPE JOINT | 1 | |
| .O-RING | 1 | |
| .SCREW , PAN HEAD | 4 | |
| .W ASHER, LOCK | 4 | |
| .W ASHER, PLAIN | 4 | |
FIG. 16 BRAKE
REF
PART NUMBER DESCRIPTION QTY REMARKS
NO.
J46-27250-03-00 90384-14080-00 J10-27211-00-00 J17-25670-01-00 90384-05163-00 90384-12164-00 90380-12051-00 90101-06555-00 90179-06387-00 90508-23542-00 90109-08669-00 92907-08100-00 90179-08378-00 J17-25679-01-00 92907-08200-00 J17-W 2561-02-00 90384-10162-00 J17-27221-00-00 92907-10600-00 99080-07600-00 90508-14548-00 J17-25672-01-00 J17-27231-03-00 J17-27232-00-00 95317-06700-00 90506-08526-00 J17-25673-00-00
Page 22
| BRAKE ARM COMP | 1 |
| .BUSH, BIMETAL FORMED | 2 |
| PEDAL, BRAKE | 1 |
| PARKING PEDAL COMP. | 1 |
| .BUSH, BIMETAL | 1 |
| .BUSH, BIMETAL | 1 |
| .BUSH, SOLID | 1 |
| BOLT, HEX. | 1 |
| NUT | 1 |
| SPRING,TORSION | 1 |
| BOLT | 1 |
| WASHER, SPRING | 1 |
| NUT | 1 |
| DAMPER | 2 |
| WASHER, PLAIN | 1 |
| SECTOR, PARKING BRAKE | 1 |
| .BUSH, BIMETAL | 1 |
| SEAL, SHAFT | 2 |
| WASHER, PLAIN | 1 |
| CIRCLIP (E) | 1 |
| SPRING, TORSION | 1 |
| PAD, PARKING | 1 |
| ROD, BRAKE | 1 |
| END, ROD 1 | 1 |
| NUT, HEX. | 2 |
| SPRING,TENSION | 1 |
| DAMPER, BRAKE | 1 |
| REF NO. | PART NUMBER | DESCRIPTION | QTY | REMARKS |
| 28 | J17-27228-00-00 | PIN, LINK JOINT | 1 | |
| 29 | 92907-05600-00 | WASHER, PLAIN | 1 | |
| 30 | 99080-04600-00 | CIRCLIP (E) | 1 | |
| 31 | 90201-123F2-00 | WASHER, PLAIN | 1 | |
| 32 | 90508-26557-00 | SPRING, TORSION | 1 | |
| 33 | 90380-12105-00 | BUSH, SOLID | 1 | |
| 34 | 90201-104G8-00 | WASHER, PLAIN | 2 | |
| 35 | J55-27226-00-00 | WASHER, LINK | 1 | |
| 36 | JN3-F7245-00-00 | PAD, BRAKE PEDAL | 1 | |
| 37 | 90508-405A9-00 | SPRING,TORSION | 1 | |
| 38 | 90101-10447-00 | BOLT, HEX. | 1 | |
| 39 | 95617-10200-00 | NUT, U-FLANGE | 1 | |
| 40 | J55-2252M-00-00 | BRACKET, 3 | 1 | |
| 41 | J17-27246-00-00 | NAIL, BRAKE | 1 | |
| 42 | 95817-08020-00 | BOLT, FLANGE | 2 | |
| 43 | J17-25673-00-00 | DAMPER, BRAKE | 1 | |
| 44 | 90387-107F8-00 | COLLAR | 1 | |
| 45 | JN6-F5685-00-00 | ROD | 1 | |
| 46 | 93210-132A8-00 | O-RING | 2 | |
| 47 | 91701-10022-00 | PIN | 1 | |
| 48 | 91490-30020-00 | PIN, SPLIT | 1 | |
| 49 | JN6-F5681-00-00 | EQUALIZER, BRAKE | 1 | |
| 50 | 90249-14129-00 | PIN | 1 | |
| 51 | 90179-08261-00 | NUT | 1 | |
| 52 | 95317-08700-00 | NUT, HEX. | 1 | |
| 53 | JN6-F6341-00-00 | W IRE, BRAKE 1 | 1 | |
| 54 | JF2-F6351-10-00 | W IRE, BRAKE 2 | 1 |
Page 23
| REF NO. | PART NUMBER | DESCRIPTION | QTY | REMARKS |
|---|---|---|---|---|
| 55 | 99001-09600-00 | CIRCLIP (E) | 4 | |
| 56 | 91701-08018-00 | PIN | 2 | |
| 57 | 91701-08026-00 | PIN | 2 | |
| 58 | 91490-25020-00 | PIN,SPLIT | 4 | |
| 59 | 95817-06016-00 | BOLT, FLANGE | 2 | |
| 60 | 95617-08200-00 | NUT, U-FLANGE | 1 |
Page 24
| REF NO. | PART NUMBER | DESCRIPTION | QTY | REMARKS | |
|---|---|---|---|---|---|
| 1 | JN6-F7280-00-00 | BACKING PLATE, | (RH) | 1 | (FOR RIGHT W HEEL ONLY) |
| 2 | JN3-F5340-00-00 | .SHOE, BRAKE SET | 1 | (FOR ONE W HEEL) | |
| 3 | JG5-F819G-00-00 | .REPAIR PARTS KIT | 1 | ||
| 4 | JG5-F7286-00-00 | .COVER, DUST | 1 | ||
| 5 | JN6-F722F-00-00 | .LEVER ADJUSTER (RH) | 1 | ||
Page 25
| REF NO. | PART NUMBER | DESCRIPTION | QTY | REMARKS |
| 1 | JN6-F7290-00-00 | BACKING PLATE, (LH) | 1 | (FOR LEFT W HEEL ONLY) |
| 2 | JN3-F5330-00-00 | .SHOE, BRAKE SET | 1 | (FOR ONE W HEEL) |
| 3 | JG5-F819G-00-00 | .REPAIR PARTS KIT | 1 | |
| 4 | JG5-F7286-00-00 | .COVER, DUST | 1 | |
| 5 | JN6-F722E-00-00 | .LEVER ADJUSTER (LH) | 1 |
Page 26
FIG. 19 ACCELERATOR
REF
PART NUMBER DESCRIPTION QTY REMARKS
NO.
JN6-F7874-01-00 J17-27853-01-00 J38-27872-00-00 91609-60028-00 91609-35028-00 JF3-27871-00-00 95817-06025-00 90106-08040-00 95707-08500-00 90384-14080-00 93210-14104-00 JN3-F7854-00-00 95817-08016-00 90506-26282-00 JN3-F6311-00-00 91790-05012-00 90468-10050-00 90508-16460-00 90560-05001-00 95817-06025-00 95707-06500-00 90601-200U1-00 90387-068T4-00
Page 27
| BRACKET, PEDAL | 1 |
| SHAFT, PEDAL | 1 |
| ARM, ACCELERATOR | 1 |
| PIN, SPRING | 1 |
| PIN, SPRING | 1 |
| PEDAL, ACCELERATOR | 1 |
| BOLT, FLANGE | 1 |
| BOLT, RD. HEX | 1 |
| NUT, FLANGE | 1 |
| BUSH, BIMETAL | 2 |
| O-RING | 4 |
| COVER, PEDAL | 1 |
| BOLT, HEX. H | 3 |
| SPRING, TENSION | 1 |
| W IRE, THROTTLE | 1 |
| PIN | 1 |
| CLIP | 1 |
| SPRING, TORSION | 1 |
| SPACER | 1 |
| BOLT, FLANGE | 1 |
| NUT, FLANGE | 1 |
| BAND | 1 |
| COLLAR | 1 |
| FIG. 20 GOVERNOR | |||
|---|---|---|---|
| REF NO. PART NUMBER | DESCRIPTION | QTY | REMARKS |
| 1 J38-27951-00-00 | LEVER, SPEED | 1 | |
| 2 95317-06600-00 | NUT, HEX. | 1 | |
| 3 90386-08141-00 | BUSH | 2 | |
| 4 90508-40678-00 | SPRING, TORSION | 1 | |
| 5 J38-27959-00-00 | SCREW , ADJUSTING | 1 | |
| 6 95607-06200-00 | NUT, U-FLANGE | 1 | |
| 7 JN3-G6555-00-00 | BRACKET 2 | 1 | |
| 8 90105-08859-00 | BOLT, FLANGE | 1 |
Page 28
| FIG. 21 PRIMARY CLUTCH | ||
|---|---|---|
| REF NO. PART NUMBER DESCRIPTION | QTY | REMARKS |
| JN6-G6201-00-00 PRIMARY CLUTCH ASSEMBLY | 1 | SEE NOTE “A” |
| 1 JN6-G6210-00-00 PRIMARY FIXED SHEAVE | 1 | |
| 2 JN6-G6220-00-00 PRIMARY SLIDING SHEAVE | 1 | |
| 3 93101-28831-00 .SEAL, OIL | 2 | |
| 4 90384-27823-00 .BUSH, BIMETAL | 2 | |
| 5 93700-06810-00 .NIPPLE, GREASE | 1 | |
| 6 90338-04840-00 .PLUG | 3 | |
| 7 JN6-G6232-00-00 WEIGHT, 1 | 3 | |
| 8 90109-06860-00 BOLT | 3 | |
| 9 90185-06834-00 NUT, SELF-LOCKING | 3 | |
| 10 JN6-G6251-00-00 SPIDER | 1 | |
| 11 JN6-G6258-01-00 COLLAR, ROLLER | 3 | |
| 12 93610-358A3-00 PIN, DOW EL | 3 | |
| 13 90201-098J1-00 WASHER, PLAIN | 6 | |
| 14 JN6-G6253-00-00 SLIDER | 6 | |
| 15 JN6-G6231-00-00 CAP | 1 | |
| 16 90105-06861-00 BOLT, FLANGE | 3 | |
| 17 90201-228K5-00 WASHER, PLAIN | 1 | |
| 18 JN6-G6249-00-00 BOLT | 1 | |
| 19 JN6-G621F-00-00 SHIM, THRUST | 6 | |
| 20 J55-G6241-00-00 BELT | 1 |
NOTE “A”: Assembly includes all parts except REF. Numbers 15, 16, 18 and 20 (the cap, 3 flange bolts for cap and the main bolt for the Primary Clutch assembly).
Page 29
| FIG. 22 SECONDARY SHEAVE | |
| REF NO. PART NUMBER DESCRIPTION QTY | REMARKS |
| 1 JN6-G6260-00-00 SECONDARY FIXED SHEAVE 1 | |
| 2 JN6-G6271-02-00 SECONDARY SLIDING SHEAVE 1 | |
| 3 93700-06809-00 .NIPPLE, GREASE 1 | |
| 4 93109-20069-00 .SEAL, OIL 2 | |
| 5 90384-20143-00 BUSHING 1 | |
| 6 JN6-G6270-0I-KT SECONDARY SLIDING SHEAVE KIT 1 | SEE NOTE “A” |
| 7 JN6-G6280-00-00 SECONDARY SPRING SEAT 1 | |
| 8 JN6-E7688-00-00 .SHOE, RAMP 3 | |
| 9 90110-04834-00 .BOLT, HEX. SOCKET 3 | |
| 10 90508-45844-00 SPRING, TORSION 1 | L=100.5mm±1.5 |
| 11 90202-20130-00 WASHER, PLAIN 1 | |
| 12 90280-05022-00 KEY, W OODRUFF 1 | |
| 13 90201-12588-00 WASHER, PLAIN 1 | |
| 14 95617-12200-00 NUT, U-FLANGE 1 | |
| NOTE “A”: Secondary sheave kit includes oil seals, bushing, and grease nipple. |
Page 30
REF
PART NUMBER DESCRIPTION QTY REMARKS
NO.
JN3-G6290-00-00 JN3-G6313-00-00 93102-25868-00 93306-303Y6-00 JN6-G6410-00-00 93306-005Y4-00 JN6-G6555-00-00 90105-08859-00 93306-007Y0-00 JN3-G633E-00-00 91490-25030-00 90101-10854-00 90170-10840-00 90105-10840-00 JN3-G6320-00-00 JN3-G6432-00-00 ACC-QUICK-GS-KT 90101-08856-00 JN3-G6314-00-00 JN3-G633G-00-00 JN3-G6355-00-00 93101-24822-00 JN3-G6511-00-00 JN3-G6512-00-00 93420-44805-00 93306-004X5-00 JN3-G6514-00-00
Page 31
| CASE ASSY | 1 |
| COVER, TRANSMISSION | 1 |
| SEAL, OIL | 1 |
| BEARING | 3 |
| DIFFERENTIAL ASSY. | 1 |
| BEARING | 1 |
| BRACKET, 2 | 1 |
| BOLT, FLANGE | 7 |
| BEARING | 2 |
| BAR, 1 | 1 |
| PIN, SPLIT | 2 |
| BOLT, HEX. | 4 |
| NUT, HEX. | 4 |
| BOLT, FLANGE | 4 |
| SHAFT, INPUT ASSY. | 1 |
| STOPPER | 1 |
| SEALANT 1 | 1 |
| BOLT, HEX. | 11 |
| COVER, TRANSMISSION | 1 |
| SHAFT | 1 |
| GEAR, PRIMARY | 1 |
| SEAL, OIL | 2 |
| SHAFT, RR. AXLE | 1 |
| SHAFT, RR. AXLE | 1 |
| CIRCLIP | 4 |
| BEARING | 2 |
| HUB, RR. AXLE | 2 |
| REF NO. | PART NUMBER | DESCRIPTION | QTY | REMARKS |
| 28 | JN3-G6556-00-00 | BRACKET, 3 | 1 | |
| 29 | 90185-16833-00 | NUT, SELF-LOCKING | 2 | |
| 30 | JH7-G5619-00-00 | CAP | 1 | |
| 31 | 90101-08855-00 | BOLT, HEX. | 8 | |
| 32 | 90170-08841-00 | NUT, HEX. | 8 | |
| 33 | 90201-178H8-00 | WASHER, PLAIN | 2 | |
| 34 | JN3-G6316-00-00 | GEAR, PINION | 1 | |
| 35 | JN3-G6326-00-00 | GEAR, W HEEL 1 | 1 | |
| 36 | JN3-G6327-00-00 | GEAR, W HEEL 2 | 1 | |
| 37 | JN3-G6356-00-00 | GEAR, IDLER | 1 | |
| 38 | 90201-208H9-00 | WASHER, PLAIN | 1 | |
| 39 | 90201-208J0-00 | WASHER, PLAIN | 1 | |
| 40 | 93440-20813-00 | CIRCLIP | 1 | |
| 41 | JN3-G638A-00-00 | BAR, SHIFT 1 | 1 | |
| 42 | JN6-G638E-00-00 | BAR, SHIFT 2 | 1 | |
| 43 | 90113-08803-00 | BOLT, SET | 1 | |
| 44 | 90501-10852-00 | SPRING, COMPRESSION | 1 | |
| 45 | 93500-06826-00 | BALL | 1 | |
| 46 | 93410-12822-00 | CIRCLIP | 1 | |
| 47 | 90202-12807-00 | WASHER, PLAIN | 1 | |
| 48 | 93104-11829-00 | SEAL, OIL | 1 | |
| 49 | 93109-10820-00 | SEAL, OIL | 1 | |
| 50 | JN3-G6249-00-00 | BOLT | 1 | |
| 51 | JN3-G6153-00-00 | COLLAR, GUIDE | 1 | |
| 52 | 93606-10842-00 | PIN, DOW EL | 2 | |
| 53 | JN3-G6344-00-00 | SHIM | 1 | 0.76mm (0.030in) |
| JN3-G6344-10-00 | SHIM | 1 | 0.90mm (0.035in) |
Page 32
| REF NO. | PART NUMBER | DESCRIPTION | QTY | REMARKS |
| JN3-G6344-20-00 | SHIM | 1 | 1.0mm (0.040in) | |
| JN3-G6344-30-00 | SHIM | 1 | 1.14mm (0.045in) | |
| JN3-G6344-40-00 | SHIM | 1 | 1.27mm (0.050in) | |
| JN3-G6344-50-00 | SHIM | 1 | 1.39mm (0.055in) | |
| JN3-G6344-60-00 | SHIM | 1 | 1.52mm (0.060in) | |
| JN3-G6344-70-00 | SHIM | 1 | 1.65mm (0.065in) | |
| JN3-G6344-80-00 | SHIM | 1 | 0.38mm (0.015in) | |
| 54 | JN3-G6319-00-00 | GASKET | 1 | |
| 55 | 93410-25017-00 | CIRCLIP (S) | 1 | |
| 56 | JN6-G6300-01-00 | TRANSAXLE ASSEMBLY | 1 | W ith brake plates |
Page 33
| REF NO. | PART NUMBER | DESCRIPTION | QTY | REMARKS |
| 1 | JN6-F5100-11-00 | WHEEL ASSY. | 2 | |
| 2 | 90179-12262-00 | NUT | 8 | |
| 3 | J55-G6521-00-00 | DRUM | 2 | |
| 4 | JN6-F5118-00-00 | COVER, HUB DUST | 2 | |
| 5 | 95817-08075-00 | BOLT, FLANGE | 1 | |
| 6 | 95707-08500-00 | NUT, FLANGE | 1 | |
| 7 | 97017-10020-00 | BOLT | 8 | |
| 8 | 92907-10100-00 | WASHER, LOCK | 8 | |
| 9 | 90201-102G9-00 | WASHER | 8 |
Page 34
FIG. 25 SHIFTER / CABLES
REF
PART NUMBER DESCRIPTION QTY REMARKS
NO. 95617-08100-00 NUT, U
1 JN3-G8330-00-00 CABLE, SHIFT
2 J55-G6383-00-00 LEVER, SHIFT 2
1 JF2-46382-00-00 LEVER, SHIFT 1 1 91702-06014-00 PIN 2 92907-06600-00 WASHER, PLAIN 2 91490-20025-00 PIN, SPLIT 2 JN3-G6381-00-00 KNOB, SHIFT 1 JN3-G6376-00-00 SPRING SET 1 90201-201L9-00 WASHER, PLAIN 1 90201-19551-00 WASHER, PLAIN 1 99009-19400-00 CIRCLIP (S) 1 98507-04016-00 SCREW , PANHEAD 2 92907-04100-00 WASHER, LOCK 2 92907-04600-00 WASHER 2 JN3-G6372-00-00 BRACKET, SHIFT 1 95817-06016-00 BOLT, FLANGE 4 JN3-82617-00-00 SW ITCH 1 90465-06038-00 CLAMP 1 90464-19815-00 CLAMP 1
Page 35
| REF NO. | PART NUMBER | DESCRIPTION | QTY | REMARKS |
| 1 | JN3-K7510-02-00 | FRONT BUMBER COMP. | 1 | |
| 2 | JN3-K8164-00-00 | STAY, FR. BUMPER | 1 | |
| 3 | JN3-K8165-00-00 | STAY, FR. BUMPER | 1 | |
| 4 | 95817-06016-00 | BOLT, FLANGE | 4 | |
| 5 | 95817-08016-00 | BOLT, FLANGE | 2 | |
| 6 | JN6-K7540-00-00 | REAR BUMPER | 1 | |
| 7 | JN3-K8174-00-00 | STAY, RR. BUMPER | 2 | |
| 8 | 95817-10020-00 | BOLT, FLANGE | 2 | |
| 9 | 95817-06016-00 | BOLT, FLANGE | 4 |
Page 36
| REF NO. | PART NUMBER | DESCRIPTION | QTY REMARKS |
| 1 | JN3-K8115-00-00 | COW L, FRONT | 1 IVORY |
| JN3-K8115-10-00 | COW L, FRONT | 1 RED | |
| JN3-K8115-30-00 | COW L, FRONT | 1 TEAL | |
| JN3-K8115-50-00 | COW L, FRONT | 1 HUNTER GRN | |
| 2 | JN3-K818E-00-00 | CAP, PROTECTOR | 2 W /O SUNTOP |
| 3 | JN6-F4161-01-00 | EMBLEM, 1 | 1 |
| 4 | 90162-04002-00 | SCREW , OVAL C | 2 |
| 5 | JF2-K811G-00-00 | BOLT, COW L FITTING | 1 |
| 6 | 98980-06016-00 | SCREW , BINDING | 2 |
| 7 | JF2-K811V-00-00 | PROTECTOR, 1 | 1 |
| 8 | JF2-K8261-02-00 | PLATE, BODY PROTECTOR | 2 |
| 9 | JN3-K8117-00-00 | PLATE, 1 | 12 |
| 10 | JF2-K8262-01-00 | PLATE, BODY PROTECTOR | 1 |
| 11 | JF2-K8263-01-00 | PLATE, BODY PROTECTOR | 1 |
| 12 | 90185-06836-00 | NUT, SELF-LOCKING | 12 |
| 13 | JN6-K8264-00-00 | PLATE, BODY PROTECTOR | 1 |
| 14 | 95607-06200-00 | NUT, U-FLANGE | 2 |
| 15 | JN6-K8265-00-00 | PLATE, BODY PROTECTOR | 1 |
| 16 | 95607-06200-00 | NUT, U-FLANGE | 2 |
| 17 | JN3-K8273-00-00 | COVER, HOLE 1 | 1 |
| 18 | JF2-K8114-02-00 | PANEL, FRONT | 1 |
| 19 | 90269-08069-00 | RIVET | 3 |
| 20 | JN3-K815G-00-00 | SEAL, FRONT STORAGE | 1 |
| 21 | JN3-K7768-00-00 | LABEL, W ARNING 8 | 1 UR, FOR USA SEE NOTE “A” |
| JN3-K7768-10-00 | LABEL, W ARNING 8 | 1 UR, FOR CAN SEE NOTE “A” | |
| JN3-K7768-20-00 | LABEL, W ARNING 8 | 1 UR, FOR EUR SEE NOTE “A” |
Page 37
FIG. 27 BODY
REF
PART NUMBER DESCRIPTION QTY REMARKS
NO.
| 22 | JN6-K835E-00-00 | HOLDER, BEVERAGE | 1 | |
|---|---|---|---|---|
| 23 | JN3-K835G-00-00 | HOUSING, HOLDER | 1 | SEE NOTE “A” |
| 24 | 97707-60130-00 | SCREW , PAN HEAD | 6 | |
| 25 | JN6-K8182-00-00 | PLATE, 2 | 1 | |
| 26 | 90267-63047-00 | RIVET, BLIND | 2 | |
NOTE “A”: When replacing “Housing Holder JN3-K835G-00-00” you should also replace “Label Warning 8 JN3-K7768-**-00”.
Page 38
REF
PART NUMBER DESCRIPTION QTY REMARKS
NO. REF
PART NUMBER DESCRIPTION QTY REMARKS
NO.
| 22 | 90267-63047-00 | RIVET, BLIND | 10 | |
|---|---|---|---|---|
| 23 | JN6-K8251-01-00 | PAD, SILENCER 1 | 1 | |
| 24 | JN6-K8252-01-00 | PAD, SILENCER 2 | 1 | |
| 25 | JN6-F4236-00-00 | MARK 2 | 1 | UR, F# JN6 |
| 000101~ | ||||
| JN6-F4236-10-00 | MARK 2 | 1 | UR, F# JN6 | |
| 112964~ | ||||
| JN6-F4236-20-00 | MARK 2 | 1 | UR, F# JN6 | |
| 212001~ | ||||
| JN6-F4236-30-00 | MARK 2 | 1 | UR, F# JN6 | |
| 312501~ | ||||
| JN6-F4236-40-00 | MARK 2 | 1 | UR, F# JN6 | |
| 26 | JN6-F4239-00-00 | MARK 5 | 1 | UR |
27 JN6-H2377-00-00 LABEL 1 UR, SEE NOTE “A”
28 JN3-K8299-10-00 PLATE, CAUTION 3 1 UR, SEE NOTE “A”
29 JN3-K8297-10-00 PLATE, CAUTION 1 1 UR, SEE NOTE “A”
30 JN3-K8243-00-00 MAT, BODY SIDE LEFT 1 F# JN6-100101~
31 JN3-K8244-00-00 MAT, BODY SIDE RIGHT 1 F# JN6-100101~
32 90269-07810-00 RIVET 10 F# JN6-100101~
NOTE “A”: When replacing “Panel Rear Body JN6-K8142-**-00” you must also replace “Indicator 1 JN3-K7741-00-00”, “Label JN6-H2377-00-00”, “Plate Caution 3 JN3-K8299-10-00”, and “Plate Caution 1 JN3-K8297-10-00”.
Page 40
| REF NO. | PART NUMBER | DESCRIPTION | QTY | REMARKS |
| 1 | JN6-K8271-00-00 | SERVICE LID | 1 | |
| 2 | JF2-K818A-00-00 | PROTECTOR, SIDE | 2 | |
| 3 | JF2-K8215-10-00 | PLATE, SIDE TRIM | 1 | |
| 4 | JF2-K821F-10-00 | PLATE, SIDE TRIM | 1 | |
| 5 | 90338-05829-00 | PLUG | 4 | |
| 6 | 90267-48154-00 | RIVET, BLIND | 6 | |
| 7 | 90267-48101-00 | RIVET, BLIND | 4 | |
| 8 | 90267-48086-00 | RIVET, BLIND | 4 | |
| 9 | JF2-K8191-00-00 | PANEL, REAR FENDER | 1 | |
| 10 | JF2-K8192-00-00 | PANEL, REAR FENDER | 1 | |
| 11 | JF2-K8187-00-00 | FLAP, FRONT FENDER LEFT | 1 | F# JN6-200101~ |
| 12 | JF2-K8189-00-00 | FLAP, FRONT FENDER RIGHT | 1 | F# JN6-200101~ |
| 13 | 90267-48831-00 | RIVET, BLIND | 4 | F# JN6-200101~ |
Page 41
| REF NO. | PART NUMBER | DESCRIPTION | QTY | REMARKS | |
|---|---|---|---|---|---|
| 1 | JF2-K8356-00-00 | PAD, BAG SUPPORT | 1 | ||
| 2 | JN6-K8355-00-00 | BAND | 1 | ||
| 3 | J38-78367-00-00 | PLATE, ANCHOR | 1 | ||
| 4 | 90101-06865-00 | BOLT, HEX. | 1 | ||
| 5 | 90185-06836-00 | NUT, SELF LOCKING | 1 | ||
| 6 | JN6-K8380-00-00 | LOCK ASSY. | 2 | ||
| 7 | 90159-06845-00 | SCREW , W ITH W ASHER | 4 | ||
| 8 | 9299R-06200-00 | WASHER, PLAIN | 4 | ||
| 9 | JN3-K8357-00-00 | HOLDER, 1 | 1 | SEE NOTE “A” | |
| 10 | JN6-K8358-00-00 | HOLDER, 2 | 1 | ||
| 11 | 97707-40625-00 | SCREW , PAN HEAD | 2 | ||
| 12 | 90201-044H9-00 | WASHER, PLAIN | 2 | ||
| 13 | 90502-10013-00 | SPRING, CONICAL | 2 | ||
| 14 | 90387-046N7-00 | COLLAR | 2 | ||
| 15 | JN3-K7762-01-00 | LABEL, W ARNING 2 | 1 | UR, FOR USA SEE NOTE “A” | |
| JN3-K7762-10-00 | LABEL, W ARNING 2 | 1 | UR, FOR CAN SEE NOTE “A” | ||
| JN3-K7762-20-00 | LABEL, W ARNING 2 | 1 | UR, FOR EUR SEE NOTE “A” | ||
| 16 | JN3-K8340-00-00 | LUGGAGE RACK | 1 | ||
| 17 | 90111-08803-00 | BOLT, HEX. SOCKET | 2 | ||
| 18 | 90201-08103-00 | WASHER, PLAIN | 4 | ||
| 19 | 90185-08832-00 | NUT, SELF-LOCKING | 2 | ||
| 20 | 90338-09828-00 | PLUG | 2 | ||
| 21 | JN6-K8358-00-KT | SCORECARD HOLDER KIT | 1 | SEE NOTE “B” | |
NOTE “A”: When replacing “Holder 1 JN3-K8357-00-00” you must also replace “Label Warning 2 JN3-K7762-**-00”.
NOTE “B”: Includes 10, 11, 12, 13, 14
Page 42
REF
PART NUMBER DESCRIPTION QTY REMARKS
NO.
| 1 | JN6-K8401-10-00 | CUSHION SEAT | 1 | UR, F# JN6-300101~ |
| 2 | JN6-K8404-09-00 | .COVER, SEAT | 1 | F# ~JN6-324396 |
| JN6-K8404-10-00 | .COVER, SEAT | 1 | F# JN6-400101~ | |
| 3 | JF2-K8427-00-00 | HINGE, SEAT FEMALE | 2 | |
| 4 | 90105-06903-00 | BOLT, FLANGE | 4 | |
| 5 | JN3-K8426-01-00 | HINGE, SEAT MALE | 2 | UR, F# JN6-212472~ |
| 6 | 97095-05012-00 | BOLT HEX. HEAD | 4 | F# ~JN6-212471 |
| 90111-06810-00 | BOLT, BUTTON | 4 | F# JN6-212472~ | |
| 7 | 92990-05100-00 | WASHER, LOCK | 4 | F# ~JN6-212471 |
| 90204-06870-00 | WASHER, LOCK | 4 | F# JN6-212472~ | |
| 8 | JN6-K8361-00-00 | ARM REST 1 | 1 | |
| 9 | JN6-K8362-00-00 | ARMREST 2 | 1 | |
| 10 | 90167-04815-00 | SCREW , P/H TAPPING | 4 | |
| 11 | 90185-08839-00 | NUT, SELF LOCKING | 8 | |
| 12 | 95617-08200-00 | NUT, U-FLANGE | 4 | |
| 13 | JN6-K8121-00-00 | REINFORCEMENT 1 | 2 | |
| 14 | JN6-K8122-01-00 | REINFORCEMENT 2 | 2 | UR, SEE NOTE “A“ F# JN6-212472~ |
| 15 | JN3-K8402-00-00 | BACK, SEAT SUB. | 2 | |
| 16 | JN3-K841G-09-00 | .COVER, SEAT BACK 2 | 1 | |
| 17 | JN3-K8413-00-00 | COVER, SEAT BACK | 2 | |
| 18 | 90119-08820-00 | BOLT, HEX. W /WASHER | 4 | |
| 19 | 90201-098J4-00 | WASHER, PLAIN | 4 | |
| 20 | 958950-06025-00 | BOLT, FLANGE | 4 | |
| 21 | 90201-068G0-00 | WASHER, PLAIN | 4 | |
| 22 | 90201-068G6-00 | WASHER, PLAIN | 4 |
NOTE “A“: For early units up to and including F# JN6-212471, you must also use REF Numbers 5 (JN3-K8426-01-00, Hinge, Seat Male ), 6 (90111-06810-00, Bolt Button ) and 7 (90204-06870-00, Washer, Lock).
Page 43
FIG. 31 SEAT
| REF NO. | PART NUMBER | DESCRIPTION | QTY | REMARKS |
| 23 | JN3-K8423-11-00 | SUPPORT, SEAT BACK | 1 | |
| 24 | JN3-K842H-00-00 | RETAINER, SEAT | 2 | |
| 25 | 95817-08045-00 | BOLT, FLANGE | 4 |
Page 44
REF
PART NUMBER DESCRIPTION QTY REMARKS
NO.
JN6-H1100-01-00 JN3-H1150-00-00 93306-20226-00 J10-81158-10-00 J10-81159-10-00 JN6-H1110-10-00 JN6-H1160-10-00 J10-81148-10-00 95380-06600-00 92990-06600-00 92995-06100-00 J10-81146-10-00 J38-81165-10-00 J10-81166-10-00 J10-81147-10-00 95380-06600-00 92990-06600-00 92995-06100-00 JF2-81119-00-00 JF2-81111-00-00 J38-81113-10-00 J10-81115-10-00 98507-05016-00 98580-04010-00 J10-81129-10-00 J10-81145-10-00 92990-06600-00
Page 45
| STARTER GENERATOR | 1 |
| .ARMATURE ASSY | 1 |
| .BEARING 1 (6202 SD) | 1 |
| .BEARING 2 (6203 SD) | 1 |
| .HOLDER, BEARING | 1 |
| .STATOR ASSY | 1 |
| .FIELD COIL ASSY | 1 |
| .SCREW 4 | 2 |
| .NUT | 4 |
| .W ASHER, W AVE | 2 |
| .W ASHER, W AVE | 4 |
| .SCREW 2 | 4 |
| .BRACKET, STARTER GENERATOR 1 | 1 |
| .BRACKET, STARTER GENERATOR 2 | 1 |
| .SCREW 3 | 2 |
| .NUT | 4 |
| .W ASHER, W AVE | 2 |
| .W ASHER, W AVE | 4 |
| .BRUSH HOLDER ASSY | 1 |
| .BRUSH | 4 |
| .SPRING, BRUSH | 4 |
| .W IRE, LEAD | 2 |
| .SCREW , PAN HEAD | 2 |
| .SCREW , PAN HEAD | 4 |
| .COVER, BRUSH | 4 |
| .SCREW 1 | 2 |
| .W ASHER, PLAIN | 2 |
| REF NO. | PART NUMBER | DESCRIPTION | QTY | REMARKS |
| 28 | JN3-H1661-00-00 | .SPACER | 1 | |
| 29 | JN3-H1161-00-00 | .PULLEY | 2 | |
| 30 | 90179-16889-00 | .NUT, FLANGE | 1 | |
| 31 | 98507-05018-00 | .SCREW | 3 |
Page 46
FIG. 33 ELECTRICAL 1
REF
PART NUMBER DESCRIPTION QTY REMARKS
NO.
JN6-H1170-00-00 95817-08020-00 90109-087A5-00 95707-08500-00 90107-06035-00 95317-06600-00 JN6-H1173-00-00 90464-09823-00 JN6-85650-00-00 JN6-85640-00-00 95817-06025-00 JN6-82318-00-00 95307-18600-00 90201-18620-00 90280-04052-00 85G-82370-20-00 JE8-82372-00-00 JN6-H1171-00-00 95817-08020-00 95817-12025-00 95817-06016-00 90464-40825-00 90207-05800-00 90267-48838-00
Page 47
| TENSIONER ASSY | 1 |
| BOLT, FLANGE | 2 |
| BOLT | 1 |
| NUT, FLANGE | 1 |
| BOLT, HEX. | 1 |
| NUT, HEX. | 1 |
| BELT | 1 |
| CLAMP | 1 |
| ROTOR ASSY. | 1 |
| T.C.I. UNIT | 1 |
| BOLT, FLANGE | 2 |
| W IRE, SUB-LEAD | 1 |
| NUT, HEX. | 1 |
| WASHER, PLAIN | 1 |
| KEY, W OODRUFF | 1 |
| PLUG CAP ASSY | 1 |
| SEAL, PLUG CAP | 1 |
| BRACKET, STARTER GENERATOR | 1 |
| BOLT, FLANGE | 2 |
| BOLT, FLANGE | 2 |
| BOLT, FLANGE | 3 |
| CLAMP | 2 |
| WASHER, FINISH | 1 |
| RIVET | 1 |
FIG. 34 ELECTRICAL 2
REF
PART NUMBER DESCRIPTION QTY REMARKS
NO.
JN3-H2133-00-00 J55-H2136-00-00 92907-06200-00 95707-06500-00 JN6-H2115-01-00 JN6-H2116-01-00 JN6-H2117-00-00 JN6-H2590-00-00 JF2-H1950-00-00 JN6-H2105-00-00 90163-06005-00 JF2-81910-01-00
95817-06016-00 JF7-82817-20-00 98507-05025-00 92907-05100-00 92907-05600-00 90464-31827-00 JR1-H3383-01-00 JN6-H3386-00-00
*
4U8-81950-02-00 JN6-H1942-00-00 90461-16802-00 95817-06016-00 90480-25856-00 JN6-85720-12-00
Page 48
| SCREW , FITTING | 2 | |
|---|---|---|
| PLATE, BATTERY | 1 | |
| WASHER, PLAIN | 2 | |
| NUT, FLANGE | 2 | |
| W IRE, PLUS LEAD | 1 | |
| W IRE, MINUS LEAD | 1 | |
| W IRE, LEAD | 1 | |
| W IRE HARNESS | 1 | WITH #33 FUSE |
| RELAY ASSY. | 1 | |
| HARNESS, W IRE | 1 | |
| SCREW , HEX. T | 2 | |
| VOLTAGE REGULATOR | 1 | |
| BOLT, FLANGE | 1 | |
| SW ITCH, ACCELERATOR STOP | 1 | |
| SCREW , PAN HEAD | 2 | |
| WASHER, LOCK | 2 | |
| WASHER, PLATE | 2 | |
| CLAMP | 4 | |
| BUZZER | 1 | |
| STAY, BUZZER | 1 | |
| BATTERY ASSY. | 1 | LM |
| RELAY ASSY. | 1 | |
| COVER | 1 | |
| CLAMP | 1 | |
| BOLT, FLANGE | 2 | |
| GROMMET | 1 | |
| OIL LEVEL GAUGE | 1 | |
| REF NO. | PART NUMBER | DESCRIPTION | QTY | REMARKS |
| 28 | 95817-06012-00 | BOLT, FLANGE | 4 | |
| 29 | JN6-85724-00-00 | CLAMP, OIL LEVEL | 1 | |
| 30 | JN8-82510-01-00 | MAIN SW ITCH | 1 | |
| 31 | J44-82511-00-YY | KEY, MAIN SW ITCH | 1 | |
| 32 | JN6-83530-00-00 | PILOT LAMP A | 1 | |
| 33 | 123-83516-21-XX | .BULB, (12V-3.4W ) | 1 | |
| 34 | 42X-82151-00-00 | FUSE (10A-BLADE) | 1 |
Page 49
| REF NO. | PART NUMBER | DESCRIPTION | QTY | REMARKS |
| 1 | JN3-K8421-00-00 | SUPPORT, SEAT | 1 | |
| 2 | JF2-K8422-00-00 | BRACKET, SEAT SUPPORT | 1 | |
| 3 | JN3-K8450-00-00 | SEAT ADJUSTER ASSY | 1 | |
| 4 | JN3-K845A-00-00 | .MEMBER, SLIDE SEAT | 1 | |
| 5 | JN3-K8451-00-00 | .FRAME, SLIDE SEAT | 1 | |
| 6 | JN3-K8452-00-00 | .SEAT-ADJUSTER | 1 | |
| 7 | JN3-K8459-00-00 | .REINFORCEMENT, 1 | 1 | |
| 8 | JN3-K845E-00-00 | .REINFORCEMENT, 2 | 1 | |
| 9 | 97080-08045-00 | .BOLT, HEXAGON | 2 | |
| 10 | 97080-08070-00 | .BOLT, HEXAGON | 2 | |
| 11 | 95680-08100-00 | .NUT, U | 2 | |
| 12 | 92990-08200-00 | .W ASHER, PLAIN | 2 | |
| 13 | 90338-09828-00 | .PLUG | 4 | |
| 14 | 97080-08020-00 | .BOLT, HEX. HEAD | 2 | |
| 15 | 92990-08100-00 | .W ASHER, SPRING | 2 | |
| 16 | 92990-08600-00 | .W ASHER, PLATE | 2 |
Page 50
| REF NO. | PART NUMBER | DESCRIPTION | QTY | REMARKS |
| 1 | JG5-F512L-00-00 | HUB-CAP, PLAIN | 4 | Comes with clips |
| 2 | JG5-F512N-00-00 | .CLIP, HUB CAP | 3 | |
| 3 | JG5-F512M-00-00 | HUB-CAP, MAG-STYLE | 4 | Comes with clips |
| 4 | JN6-HUBCP-TF-00 | HUB-CAP, TUNING FORK LOGO | 4 | Comes with clips |
Page 51
| REF NO. | PART NUMBER | DESCRIPTION | QTY | REMARKS |
| 1 | JN3-F389K-01-00 | ARM, PIVOT ASSY. | 1 | |
| 2 | JN6-F3841-00-00 | UNIVERSAL JOINT RH | 1 | |
| 3 | JN6-F3845-00-00 | UNIVERSAL JOINT LH | 1 | |
| 4 | 95607-10200-00 | NUT, U-FLANGE | 2 | |
| 5 | 90170-12054-00 | NUT (RH THREAD) | 1 | |
| 6 | 95317-12700-00 | NUT (LH THREAD) | 1 | |
| 7 | JN3-F3880-00-00 | TIE ROD | 1 | |
| 8 | JG5-F389J-00-00 | DRAW BAR ASSY. | 1 | |
| 9 | JN3-F3802-00-00 | REAR HITCH ASSY. | 1 |
Page 52
| REF NO. | PART NUMBER | DESCRIPTION | QTY | REMARKS | ||
|---|---|---|---|---|---|---|
| 1 | JN3-K7200-00-00 | W INDSHIELD ASSY. (ONE PIECE, CLEAR) | 1 | UR, AP | ||
| JN3-K7200-10-00 | W INDSHIELD ASSY. (ONE PIECE, TINTED) | 1 | UR, AP | |||
| 2 | JN3-K7211-01-00 | .W INDSHIELD (ONE PIECE, CLEAR) | 1 | UR | ||
| JN3-K7211-11-00 | .W INDSHIELD (ONE PIECE, TINTED) | 1 | UR | |||
| 3 | JN3-K838C-00-00 | .HOLDER SHIELD | 2 | |||
| 4 | JN3-K722A-01-00 | .FASTENER, 2 | 3 | |||
| 5 | JN3-K7200-20-00 | W INDSHIELD ASSY. (HINGED, CLEAR) | 1 | UR, AP | ||
| JN3-K7200-30-00 | W INDSHIELD ASSY. (HINGED, TINTED) | 1 | UR, AP | |||
| 6 | ACC-CCGLU-ES-ET | LATCH, RUBBER | 2 | SEE NOTE “A” | ||
| 7 | JN3-K7238-00-00 | ..DAMPER, W INDSHIELD | 6 | |||
| 8 | JN3-K838A-00-00 | .RETAINER 1 | 2 | |||
| 9 | JN3-K722A-01-00 | .FASTENER 2 | 1 | |||
| 10 | JN3-K7222-00-00 | .BRACKET, W /S | 2 | |||
| NOTE “A”: Includes adhesive. Replaces old style latch for hinged windshields. | ||||||
Page 53
| REF NO. | PART NUMBER | DESCRIPTION | QTY | REMARKS |
| 1 | JN3-K8310-10-00 | SUN ROOF ASSY | 1 | |
| 2 | JN3-K8314-00-00 | .COVER, SUNROOF | 1 | |
| 3 | JN3-K8312-00-00 | .SUPPORT, ROOF 1 | 1 | |
| 4 | JN3-K831A-00-00 | .SUPPORT, ROOF 3 | 1 | |
| 5 | JN3-K8313-00-00 | .SUPPORT, ROOF 2 | 1 | |
| 6 | 90387-09826-00 | .COLLAR | 2 | F# ~JN6-324396 |
| 7 | 90101-08862-00 | .BOLT, HEX. | 2 | F# ~JN6-324396 |
| 8 | 90101-22864-00 | .BOLT, HEX. | 4 | |
| 9 | 90101-22863-00 | .BOLT, HEX. | 6 | |
| 10 | 90201-088E5-00 | .W ASHER, PLAIN | 22 | |
| 11 | JN3-K832F-00-00 | .GROMMET, ROOF | 2 | |
| 12 | JN3-K832G-00-00 | .GROMMET, ROOF | 2 | |
| 13 | 90185-12835-00 | .NUT, SELF-LOCKING | 10 | |
| 14 | 90176-08801-00 | .NUT, CAP | 2 | F# JN6-400101~ |
| 15 | 90201-098J4-00 | .W ASHER, PLAIN | 2 | F# JN6-400101~ |
| 16 | JN6-K834A-00-00 | .REINF., HOLDER | 2 | F# JN6-400101~ |
Page 54
| FIG. 40 | OPTIONAL ORNAMENT PLATE | ||||||
|---|---|---|---|---|---|---|---|
| REF NO. | PART NUMBER | DESCRIPTION | QTY | REMARKS | |||
| 1 | JN3-K814N-00-00 | PLATE, ORNAMENT | 1 | ||||
Page 55
REF
PART NUMBER DESCRIPTION QTY REMARKS
NO.
JG5-K810T-10-00 JG5-K810T-20-00 JG5-K810T-30-00 JG5-K810T-40-00 JG5-K810T-50-00 JG5-K810T-60-00 JG5-K810T-70-00 JG5-K810T-80-00 JG5-K810T-90-00 JG5-K810T-00-00 JG5-K810U-A0-00 JG5-K810U-10-00 JG5-K810U-E0-00 JG5-K810U-20-00 JG5-K810U-F0-00 JG5-K810U-30-00 JG5-K810U-G0-00 JG5-K810U-40-00 JG5-K810U-H0-00 JG5-K810U-50-00 JG5-K810U-J0-00 JG5-K810U-60-00 JG5-K810U-K0-00 JG5-K810U-70-00 JG5-K810U-L0-00 JG5-K810U-80-00 JG5-K810U-M0-00
Page 56
| FLEET, NUMBER | 1 |
| FLEET, NUMBER | 1 |
| FLEET, NUMBER | 1 |
| FLEET, NUMBER | 1 |
| FLEET, NUMBER | 1 |
| FLEET, NUMBER | 1 |
| FLEET, NUMBER | 1 |
| FLEET, NUMBER | 1 |
| FLEET, NUMBER | 1 |
| FLEET, NUMBER | 1 |
| FLEET, NUMBER | 1 |
| FLEET, NUMBER | 1 |
| FLEET, NUMBER | 1 |
| FLEET, NUMBER | 1 |
| FLEET, NUMBER | 1 |
| FLEET, NUMBER | 1 |
| FLEET, NUMBER | 1 |
| FLEET, NUMBER | 1 |
| FLEET, NUMBER | 1 |
| FLEET, NUMBER | 1 |
| FLEET, NUMBER | 1 |
| FLEET, NUMBER | 1 |
| FLEET, NUMBER | 1 |
| FLEET, NUMBER | 1 |
| FLEET, NUMBER | 1 |
| FLEET, NUMBER | 1 |
| FLEET, NUMBER | 1 |
REF
PART NUMBER DESCRIPTION QTY REMARKS
NO.
| 28 | JG5-K810U-90-00 | FLEET, NUMBER | 1 |
| 29 | JG5-K810U-N0-00 | FLEET, NUMBER | 1 |
| 30 | JG5-K810U-00-00 | FLEET, NUMBER | 1 |
| 31 | JG5-K810V-A0-00 | FLEET, NUMBER | 1 |
| 32 | JG5-K810V-10-00 | FLEET, NUMBER | 1 |
| 33 | JG5-K810V-E0-00 | FLEET, NUMBER | 1 |
| 34 | JG5-K810V-20-00 | FLEET, NUMBER | 1 |
| 35 | JG5-K810V-F0-00 | FLEET, NUMBER | 1 |
| 36 | JG5-K810V-30-00 | FLEET, NUMBER | 1 |
| 37 | JG5-K810V-G0-00 | FLEET, NUMBER | 1 |
| 38 | JG5-K810V-40-00 | FLEET, NUMBER | 1 |
| 39 | JG5-K810V-H0-00 | FLEET, NUMBER | 1 |
| 40 | JG5-K810V-50-00 | FLEET, NUMBER | 1 |
Page 57
| FIG. 42 OPTIONAL SAND BOTTLE / RAKE | ||
| REF NO. PART NUMBER DESCRIPTION | QTY | REMARKS |
| 1 JN3-K8309-00-00 SAND BOTTLE ASSY. | 1 | |
| JN3-K839E-00-00 SAND BOTTLE | 1 | |
| JN3-K839G-00-00 HOLDER, SAND BOTTLE | 1 | |
| JN3-K839H-00-00 BRACKET, SAND BOTTLE | 1 | |
| JN3-K839J-00-00 SLEEVE | 1 | |
| 95027-06016-00 BOLT, SMALL FLANGE | 3 | |
| 90201-088E5-00 WASHER, PLATE | 1 | |
| 95607-06200-00 NUT, SELF LOCK | 3 | |
| 2 JG5-K834G-00-00 HOLDER, RAKE | 1 | |
| 3 JG5-K834H-00-00 RAKE, SAND 1 | 1 | |
| 4 JN6-SIDEB-AS-KT SIDE BASKET | 1 | |
| 5 JN6-SANDB-UC-KT SAND BUCKET | 1 | |
| 6 JN6-SANDS-CO-OP SAND SCOOP | 1 | |
| 7 JN6-SANDB-KK-IT SAND BUCKET KIT | 1 | SEE NOTE “A” |
| NOTE “A” : Includes 4, 5, 6 |
Page 58
| REF NO. | PART NUMBER | DESCRIPTION | QTY | REMARKS |
| 1 | JN6-H430A-20-00 | LIGHT KIT ASSY. | 1 | |
| 2 | JN3-H4303-20-00 | .HEAD LIGHT UNIT ASSY. | 1 | INCLUDES RH & LH HEADLIGHTS |
| 3 | JN3-H3976-20-00 | .SW ITCH | 1 | |
| 4 | 90890-05159-00 | .BULLET, PLUG | 2 | |
| 5 | JN6-H4159-00-00 | .CORD, HEAD LIGHT | 1 | |
| 6 | JN3-H4700-00-00 | .TAIL LIGHT ASSY | 2 | |
| 7 | JN3-H4718-00-00 | .GROMMET,TAIL | 2 | |
| 8 | 90464-14806-00 | .CLAMP | 25 |
Page 59
| FIG. 44 | OPTIONAL ENCLOSURE | |||||
|---|---|---|---|---|---|---|
| REF NO. | PART NUMBER | DESCRIPTION | QTY | REMARKS | ||
| 1 | JN3-K832U-00-00 | ENCLOSURE | 1 | |||
Page 60