PARTS CATALOG
1997 G11AR 1998 G11AS 1999 G11AT 2000 G11AU
2001 G11AW (JR31) U.S.A., CANADA, EUROPE, OTHERS
MARCH 2000 10JR3-100E4
FOREWARD
This Parts Catalogue is related to the parts for the model(s) shown in the frame 6. Applicable Serial No. and Color Code below. When you are ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers and part names correctly.
➀ Frame Serial No. JR3-000101 ~
➁ Engine Serial No. JR3-000101 ~
- Modifications or additions which have been made after issue of the Parts Catalogue will be announced in the Yamaha Parts News. it is advisable that you make necessary corrections to the Parts Catalogue according to the Yamaha Parts News.
- Abbreviations The following abbreviations are used in this Parts Catalogue.
- “UR” Use specified part number. “UN” Use as many as needed. “AP” Alternate parts. “LM” Local Made (Parts need to be ordered locally) “F#” Frame Number (Applicable machine number)
- Parts, which are to be supplied in an assembly, are listed with a dot (.) in
➀ Frame Serial No. JR3-300101 ~
front of the part name as shown below. EXAMPLE
➁ Engine Serial No. JR3-300101 ~ CARBURETOR ASSY .JET, PILOT .NOZZLE, MAIN
4. Number of component for assembly The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit.
EXAMPLE
2F5-83310-60 FRONT FLASHER LIGHT ASSY 2 115-83311-60 .BULB (6V-18W) 1
7. Note that the illustrations are for reference in finding parts numbers, not to be used for assembling. When assembling, please use the applicable service manual.
5. Applicable colors of graphics are represented in the “REMARKS” as shown 8. The asterisk (*) before a reference number indicates modification items after the below. first edition.
PART NO. DESCRIPTION Q’TY REMARKS
PART NO. DESCRIPTION Q’TY REMARKS
2N4-24110-00-X5 FUEL TANK COMP. 1 MAXIM RED 3J1-24240-10 .GRAPHIC, FUEL TANK 1 for MXR
REF PART NUMBER DESCRIPTION QTY REMARKS NO. | FIG. 1 | ENGINE ASSEMBLY | |||||
|---|---|---|---|---|---|---|
| REF NO. | PART NUMBER | DESCRIPTION | QTY | REMARKS | ||
| 1 | JR3-19001-00-00 | ENGINE ASSEMBLY | 1 | |||
Page 5
FIG. 2 CYLINDER HEAD
| REF | PART NUMBER | DESCRIPTION | QTY | REMARKS |
| NO. | ||||
| 1 | JN6-11102-00-00 | HEAD, CYLINDER | 1 | |
| 2 | JN6-11133-10-00 | .GUIDE, VALVE | 2 | |
| 3 | JN6-11181-00-00 | GASKET, CYLINDER HEAD | 1 | |
| 4 | 95817-10070-00 | BOLT, FLANGE | 4 | |
| 5 | 99530-14016-00 | PIN, DOWEL A | 2 | |
| 6 | 95617-08618-00 | BOLT, STUD | 2 | |
| 7 | NGK-BPR2E-S0-00 | PLUG, SPARK | 1 | STD, U.S. |
| 94702-00348 | PLUG, SPARK | 1 | STD, EUROPE | |
| NGK-BPR4E-S0-00 | PLUG, SPARK | 1 | AP, U.S. | |
| 94702-00343 | PLUG, SPARK | 1 | AP, EUROPE | |
| 8 | JN6-11191-01-00 | COVER, CYLINDER | 1 | |
| 9 | JN6-11116-00-00 | .JOINT, BREATHER | 1 | |
| 10 | JN6-11168-00-00 | COVER, BREATHER | 1 | |
| 11 | JN6-11169-00-00 | GASKET, BREATHER | 1 | |
| 12 | JN6-11193-00-00 | GASKET, HEAD COVER | 1 | |
| 13 | 95817-06030-00 | BOLT, FLANGE | 4 | |
| 14 | JN6-E1166-00-00 | PIPE, BREATHER | 1 | |
| 15 | 95617-08710-00 | BOLT, STUD | 2 | |
| 16 | 90467-13847-00 | CLAMP | 2 |
Page 6
FIG. 3 CRANKSHAFT / PISTON
| REF | PART NUMBER | DESCRIPTION | QTY | REMARKS |
| NO. | ||||
| 1 | JN6-11400-00-00 | CRANK ASSY. | 1 | |
| 2 | JN6-11631-00-A0 | PISTON, (STD) | 1 | STD |
| JN6-11635-00-00 | PISTON, (0.25mm O/S) | 1 | AP | |
| JN6-11636-00-00 | PISTON (0.50mm O/S) | 1 | AP | |
| 3 | JN6-11610-00-00 | PISTON RING SET, STD. | 1 | STD |
| JN6-11610-10-00 | PISTON RING SET, (0.25mm O/S) | 1 | AP | |
| JN6-11610-20-00 | PISTON RING SET, (0.50mm O/S) | 1 | AP | |
| 4 | 447-11633-00-00 | PIN, PISTON | 1 | |
| 5 | 93450-21053-00 | CIRCLIP | 2 | |
| 6 | JN6-11650-00-00 | CONNECTING ROD ASSY | 1 | |
| 7 | JN6-11654-00-00 | .BOLT, CONNECTING ROD | 2 | |
| 8 | JN6-11454-00-00 | WEIGHT, 1 | 1 | |
| 9 | 95317-18600-00 | NUT, HEX. | 1 | |
| 10 | 90201-18620-00 | WASHER, PLAIN | 1 | |
| 11 | 90280-04052-00 | KEY, WOODRUFF | 1 |
Page 7
FIG. 4 CAMSHAFT / VALVE
| REF | PART NUMBER | DESCRIPTION | QTY | REMARKS |
| NO. | ||||
| 1 | JN6-12171-00-00 | SHAFT, CAM 1 | 1 | |
| 2 | JN6-12111-01-00 | VALVE, INTAKE | 1 | |
| 3 | JN6-12121-00-00 | VALVE, EXHAUST | 1 | |
| 4 | JN6-12153-00-00 | LIFTER, VALVE | 2 | |
| 5 | 90501-264A9-00 | SPRING, COMPRESSION | 2 | |
| 6 | J38-12117-01-00 | RETAINER, VALVE SPRING | 2 | |
| 7 | J38-12118-00-00 | LOCK, VALVE SPRING | 2 | |
| 8 | JN6-12151-00-00 | ARM, VALVE ROCKER | 2 | |
| 9 | 22F-12159-00-00 | SCREW, VALVE | 2 | |
| 10 | 90170-05302-00 | NUT, HEX. | 2 | |
| 11 | J38-12156-00-00 | SHAFT, ROCKER | 1 | |
| 12 | JN6-12154-00-00 | ROD, VALVE PUSH | 2 | |
| 13 | 5H0-12119-00-00 | SEAL, VALVE STEM | 1 |
Page 8
FIG. 5 AIR SHROUD / FAN
| REF | PART NUMBER | DESCRIPTION | QTY | REMARKS |
| NO. | ||||
| 1 | JN6-12621-00-00 | CASE, FAN 1 | 1 | |
| 2 | 95817-06020-00 | BOLT, FLANGE | 5 | |
| 3 | JN6-12616-00-00 | COVER, FAN CASE | 1 | |
| 4 | 97707-60520-00 | SCREW, PAN HEAD | 3 | |
| 5 | JN6-12651-00-00 | AIR SHROUD, CYLINDER 1 | 1 | |
| 6 | JN6-12652-00-00 | AIR SHROUD, CYLINDER 2 | 1 | |
| 7 | 95817-06020-00 | BOLT, FLANGE | 2 | |
| 8 | JN6-E2691-00-00 | DUCT, 1 | 1 | |
| 9 | 90269-08813-00 | RIVET | 2 | |
| 10 | JR3-2179V-03-00 | PLATE, EPA / CALIF. | 1 | UR, U.S. MODEL |
Page 9
FIG. 6 INTAKE
REF PART NUMBER DESCRIPTION QTY REMARKS NO.
JN6-13595-00-00 95707-08500-00 JN6-13567-00-00 90119-06920-00 91790-05010-00 90468-10050-00 99080-07600-00 91790-05010-00 90468-10050-00 JN6-E4411-02-00 JN6-E4412-01-00 JN6-E4450-01-00 JN6-E445E-00-00 JN6-E3586-01-00 JN6-E4424-00-00 93210-398D6-00 90105-06862-00 JN6-F6312-01-00 JN6-F6331-00-00 90464-31827-00 90201-118N2-00
Page 10
| JOINT | 1 |
| NUT, FLANGE | 2 |
| GASKET | 3 |
| BOLT, HEX HEAD W/WASHER | 2 |
| PIN, CYL. HEAD | 2 |
| CLIP | 2 |
| CIRCLIP (E) | 1 |
| PIN, CYL. HEAD | 1 |
| CLIP | 1 |
| CASE, AIR FILTER | 1 |
| CAP, CASE 1 | 1 |
| ELEMENT ASSY. | 1 |
| FILTER, 1 | 1 |
| JOINT, CARBURETOR | 1 |
| CLIP, CAP FIT | 5 |
| O-RING | 1 |
| BOLT, FLANGE | 3 |
| WIRE, THROTTLE | 1 |
| WIRE, STARTER | 1 |
| CLAMP | 1 |
| WASHER, PLAIN | 1 |
FIG. 7 CARBURETOR
REF PART NUMBER DESCRIPTION QTY REMARKS NO.
JN6-14101-14-00 98507-05100-00 92990-05100-00 JN6-14291-00-00 J10-14227-00-00 7LV-14211-00-00 73A-14212-00-00 620-1414J-24-00 JN6-1495H-3B-00 73A-1414G-00-00 3G2-1423E-33-00 796-14184-00-00 JN6-14185-00-00 127-14198-00-00 7R1-14162-00-00 JN5-14150-00-00 22F-14186-00-00 1WG-14922-00-00 73A-14212-10-00 98507-04010-00 92990-05100-00 7E1-14191-00-00 73A-14212-00-00 7LV-14118-00-00 1K7-14197-01-00
Page 11
| CARBURETOR ASSY. | 1 | UR, F# JR3-100701~ |
| .SCREW, PAN HEAD | 2 | |
| .WASHER | 2 | |
| .BRACKET 1 | 1 | |
| .WASHER | 1 | |
| .SCREW, PILOT ADJUSTING | 1 | |
| .SPRING, PILOT ADJUSTING | 1 | |
| .JET, PILOT | 1 | (#61.3) |
| .NOZZLE, MAIN | 1 | |
| .PIPE, MAIN BLEED | 1 | |
| .JET, MAIN | 1 | (#83.8) |
| .GASKET, FLOAT CHAMBER | 1 | |
| .FLOAT | 1 | |
| .GASKET | 1 | |
| .BOLT, HOLDING | 1 | |
| .NEEDLE ASSY | 1 | |
| .PIN, FLOAT | 1 | |
| .SCREW, THROTTLE | 1 | |
| .SPRING | 1 | |
| .SCREW, PAN HEAD | 1 | |
| .WASHER | 1 | |
| .PLUG, DRAIN | 1 | |
| .SPRING | 1 | |
| .CAP | 1 | |
| .VENT HOSE | 1 | F# JR3-100701~ |
FIG. 8 EXHAUST
| REF | PART NUMBER | DESCRIPTION | QTY | REMARKS |
| NO. | ||||
| 1 | JN6-E4710-00-00 | MUFFLER ASSEMBLY | 1 | |
| 2 | 7KY-14613-01-00 | GASKET, EXHAUST 1 | 1 | |
| 3 | 90179-08879-00 | NUT | 2 | |
| 4 | 90185-08841-00 | NUT, U-FLANGE | 1 | |
| 5 | 90119-08825-00 | BOLT, HEX HEAD W/WASHER | 2 | |
| 6 | JN6-F1435-10-00 | BRACKET, MUFFLER | 1 |
Page 12
FIG. 9 CRANKCASE
| REF | PART NUMBER | DESCRIPTION | QTY | REMARKS |
| NO. | ||||
| J | N6-15100-02-00 | CRANKCASE ASSY | 1 | |
| J | N6-15155-00-00 | .NOZZLE, 3 | 1 | |
| J | N6-15123-00-00 | PLATE, BAFFLE | 1 | |
| 9 | 0159-06107-00 | SCREW, W/WASHER | 1 | |
| 9 | 3306-30709-00 | BEARING | 1 | |
| 9 | 3102-35191-00 | SEAL, OIL | 1 | |
| 9 | 3306-20211-00 | BEARING | 1 | |
| 9 | 0340-12097-00 | PLUG, STRAIGHT | 1 | |
| 8 | 12-11198-00-00 | GASKET | 1 | |
| 9 | 1808-16023-00 | PIN, DOWEL A | 2 | |
| J | N6-15411-00-00 | COVER, CRANKCASE | 1 | |
| 9 | 3306-20716-00 | BEARING | 1 | |
| 9 | 3102-35191-00 | SEAL, OIL | 1 | |
| 9 | 3306-20211-00 | BEARING | 1 | |
| J | N6-15451-02-00 | GASKET, CRANKCASE | 1 | |
| 9 | 5817-08045-00 | BOLT, FLANGE | 6 | |
| 9 | 5817-10050-00 | BOLT, FLANGE | 2 | |
| 7 | 96-15363-01-00 | PLUG, OIL | 1 | |
| 9 | 3210-22344-00 | O-RING | 1 | |
| J | 38-15361-00-00 | GAUGE, LEVEL | 1 |
Page 13
| REF | PART NUMBER | DESCRIPTION | QTY | REMARKS |
| NO. | ||||
| 1 | 95607-10200-00 | NUT, U-FLANGE | 4 | |
| 2 | 92907-10200-00 | WASHER, PLAIN | 4 | |
| 3 | JN6-F1481-00-00 | BOLT, ENGINE | 4 | |
| 4 | JN6-F1411-00-00 | BRACKET, ENGINE 1 | 1 | |
| 5 | JN6-F1419-02-00 | BRACKET, ENGINE 2 | 1 | |
| 6 | JR3-F1459-00-00 | SPACER | 4 | |
| 7 | 92990-82000-00 | WASHER, PLAIN | 2 | |
| 8 | 90201-088K6-00 | WASHER, PLAIN | 4 | |
| 9 | 90101-08880-00 | BOLT, HEX | 4 | |
| 10 | 90179-08885-00 | NUT, U-FLANGE | 4 |
Page 14
FIG. 11 REAR ARM / SUSPENSION
REF PART NUMBER DESCRIPTION QTY REMARKS NO.
JN6-F2110-01-00 REAR ARM COMP.
1 JN6-F2128-01-00 COVER, 1
1 90267-48850-00 RIVET, BLIND
4 90267-40851-00 RIVET, BLIND 2 JN6-F2123-01-00 BUSHING, 1 1 90105-13864-00 BOLT, FLANGE 1 90179-13878-00 NUT 1 97017-10020-00 BOLT, HEX. HEAD 2 92907-10100-00 WASHER, LOCK 2 92907-10600-00 WASHER, PLAIN 2 JN6-F217G-00-00 ROD, CONNECTING ASSY. 1 JN6-F2124-00-00 .BUSHING, 2 2 95817-12065-00 BOLT, FLANGE 2 95617-12200-00 NUT, U-FLANGE 2 90201-12426-00 WASHER, PLAIN 2 JJ3-F2210-00-00 SHOCK ABSORBER 2 95807-10055-00 BOLT, FLANGE 4 95607-10200-00 NUT, U-FLANGE 4
Page 15
| REF | PART NUMBER | DESCRIPTION | QTY | REMARKS |
| NO. | ||||
| 1 | JR3-F2501-00-00 | FRAME COMP. | 1 | |
| 2 | 90109-10862-00 | BOLT | 2 | |
| 3 | 90170-10847-00 | NUT, HEX | 4 | |
| 4 | 92907-10100-00 | WASHER, SPRING | 4 | |
| 5 | 92907-10200-00 | WASHER, PLAIN | 4 | |
| 6 | JJ3-F722B-02-00 | BAR, TOW | 1 |
Page 16
REF PART NUMBER DESCRIPTION QTY REMARKS NO.
JR3-F3570-10-00 JN6-F3526-00-00 90384-15825-00 JR3-F3501-00-00 JN3-F3512-00-00 95617-10200-00 91490-25020-00 J38-23527-00-00 JJ3-F3516-00-00 90201-156J2-00 95607-12200-00 92907-12300-00 JR3-F3580-00-00 JN6-F3526-00-00 JR3-F3502-00-00 JN3-F3512-00-00 90105-10360-00 95607-10200-00 91490-25020-00 J38-23527-00-00 JJ3-F3516-00-00 90201-156J2-00 90105-10357-00 95607-10200-00 91401-25020-00 JJ3-F3350-00-00 97007-10065-00
Page 17
| FRONT LOWER ARM, LEFT | 1 | |
|---|---|---|
| .BUSHING, ARM | 2 | |
| BUSH, BIMETAL | 2 | UR, F# JR3-100701~ |
| KNUCKLE, STEERING LEFT | 1 | |
| ARM, KNUCKLE | 1 | |
| NUT, U-FLANGE | 2 | |
| PIN, SPLIT | 2 | |
| SEAL, DUST 1 | 1 | |
| PIN, STEERING KNUCKLE | 1 | |
| WASHER, PLAIN | 1 | |
| NUT, U-FLANGE | 2 | |
| WASHER | 2 | |
| FRONT LOWER ARM, RIGHT | 1 | |
| .BUSHING, ARM | 2 | |
| KNUCKLE, STEERING RIGHT | 1 | |
| ARM, KNUCKLE | 1 | |
| BOLT, FLANGE | 4 | |
| NUT, U-FLANGE | 2 | |
| PIN, SPLIT | 2 | |
| SEAL, DUST 1 | 1 | |
| PIN, STEERING KNUCKLE | 1 | |
| WASHER, PLAIN | 1 | |
| BOLT, FLANGE | 4 | |
| NUT, SELF-LOCKING | 4 | |
| PIN, SPLIT | 4 | |
| SHOCK ABSORBER ASSY | 2 | |
| BOLT | 2 | |
| FIG. 13 FRONT SUSPENSION / WHEEL | ||||
|---|---|---|---|---|
| REF | PART NUMBER | DESCRIPTION | QTY | REMARKS |
| NO. | ||||
| 28 | 97017-10050-00 | BOLT | 2 | |
| 29 | 95617-10100-00 | NUT, U | 4 | |
| 30 | JG5-WF511-00-00 | HUB | 2 | |
| 31 | 93306-204X0-00 | BEARING | 2 | |
| 32 | 93306-005Y3-00 | BEARING | 2 | |
| 33 | 90387-241M7-00 | COLLAR | 2 | |
| 34 | 93102-30083-00 | SEAL, OIL | 2 | |
| 35 | 90209-32271-00 | WASHER | 2 | |
| 36 | 95607-14100-00 | NUT, U | 2 | |
| 37 | 91490-25020-00 | PIN, SPLIT | 2 | |
| 38 | JN6-F5118-00-00 | COVER, HUB DUST | 2 | |
| 39 | JN6-F5100-11-00 | FR. WHEEL ASSY | 2 | |
| 40 | 90179-12262-00 | NUT | 8 | |
Page 18
| REF | PART NUMBER | DESCRIPTION | QTY | REMARKS |
| NO. | ||||
| J | G5-F3811-00-00 | COLUMN, STEERING | 1 | |
| J | 38-23816-00-00 | ARM, PITMAN | 1 | |
| 9 | 3102-22314-00 | SEAL, OIL | 1 | |
| J | 55-F3876-00-00 | BOLT | 1 | |
| 9 | 3332-000Y2-00 | BEARING | 2 | |
| J | 10-23877-00-00 | NUT | 1 | |
| J | 10-23444-00-00 | WASHER | 1 | |
| J | N3-F3818-00-00 | COVER, STEERING | 1 | |
| J | 38-23462-01-00 | SEAL, STEERING | 1 | |
| J | 10-23459-00-00 | BOLT | 1 | |
| 9 | 0170-08024-00 | NUT, HEX. | 1 | |
| 9 | 5817-06020-00 | BOLT, FLANGE | 4 | |
| J | N3-F3814-00-00 | HOLDER, HANDLE | 1 | |
| J | 10-23840-00-00 | STEERING SHAFT | 1 | |
| J | N3-F3838-00-00 | WHEEL, STEERING | 1 | |
| 9 | 5617-12100-00 | NUT, SELF-LOCKING | 1 | |
| 9 | 2907-12200-00 | WASHER, PLAIN | 1 | |
| J | 38-23826-01-00 | ARM, IDLER | 1 | |
| 9 | 5707-16300-00 | NUT, NYLON | 1 | |
| 9 | 0215-16252-00 | WASHER, TONGUE | 1 | |
| 9 | 0105-100A4-00 | BOLT, FLANGE | 4 | |
| J | N6-F3845-00-00 | UNIVERSAL JOINT | 2 | |
| J | N6-F3841-00-00 | UNIVERSAL JOINT | 2 | |
| 9 | 5607-10200-00 | NUT, (RH THREAD) | 2 | |
| 9 | 0170-12054-00 | NUT, (LH THREAD) | 2 | |
| J | N3-F3850-11-00 | TIE ROD ASSY, RIGHT | 1 | |
| J | N3-F3830-11-00 | TIE ROD ASSY, LEFT | 1 |
Page 19
FIG. 14 STEERING
| REF | PART NUMBER | DESCRIPTION | QTY | REMARKS |
| NO. | ||||
| 28 | 95607-10200-00 | NUT, U-FLANGE | 4 | |
| 29 | 91490-25020-00 | PIN, SPLIT | 4 |
Page 20
| REF | PART NUMBER | DESCRIPTION | QTY | REMARKS |
| NO. | ||||
| J | 55-F4111-11-00 | TANK, FUEL | 1 | |
| J | 24-24620-01-00 | BODY CAP ASSY | 1 | |
| J | 10-24612-00-00 | GASKET, CAP | 1 | |
| J | 10-21773-00-00 | GROMMET | 1 | |
| J | 24-24460-01-00 | RELEASE VALVE ASSY. | 1 | |
| 8 | R4-24560-00-00 | FILTER ASSY. | 1 | |
| 8 | F3-24564-00-00 | GASKET | 1 | |
| J | 38-85710-02-00 | FUEL LEVEL GAUGE ASSY. | 1 | |
| 9 | 7007-08025-00 | BOLT | 3 | |
| 9 | 2907-08100-00 | WASHER, SPRING | 3 | |
| 9 | 0201-086A3-00 | WASHER, PLATE | 4 | |
| 9 | 5617-08200-00 | NUT, SELF-LOCKING | 2 | |
| J | N6-F4410-00-00 | FUEL PUMP ASSY. | 1 | |
| 9 | 5817-06016-00 | BOLT, FLANGE | 2 | |
| J | R3-F4312-00-00 | PIPE 2 | 1 | |
| J | R3-F4461-00-00 | PIPE, JOINT | 1 | |
| J | N6-F4311-00-00 | PIPE, FUEL | 1 | |
| J | N6-F4313-00-00 | PIPE 3 | 1 | |
| J | R3-F4314-00-00 | PIPE 4 | 1 | |
| 9 | 0467-12845-00 | CLIP | 2 | |
| 9 | 0467-10846-00 | CLIP | 6 | |
| 9 | 0464-11816-00 | CLAMP | 1 | |
| 9 | 0464-12830-00 | CLAMP | 1 |
Page 21
| REF | PART NUMBER | DESCRIPTION | QTY | REMARKS |
| NO. | ||||
| J | 46-27250-03-00 | BRAKE ARM COMP | 1 | |
| 9 | 0384-14080-00 | .BUSH, BIMETAL FORMED | 2 | |
| J | 10-27211-00-00 | PEDAL, BRAKE | 1 | |
| J | 17-25670-01-00 | PARKING PEDAL COMP. | 1 | |
| 9 | 0384-05163-00 | .BUSH, BIMETAL | 1 | |
| 9 | 0384-12164-00 | .BUSH, BIMETAL | 1 | |
| 9 | 0380-12051-00 | .BUSH, SOLID | 1 | |
| 9 | 0101-06555-00 | BOLT, HEX. | 1 | |
| J | 55-27226-00-00 | WASHER, LINK | 1 | |
| 9 | 0179-06387-00 | NUT | 1 | |
| 9 | 0508-23542-00 | SPRING,TORSION | 1 | |
| 9 | 0109-08669-00 | BOLT | 1 | |
| 9 | 2907-08100-00 | WASHER, SPRING | 1 | |
| 9 | 0179-08378-00 | NUT | 1 | |
| J | 17-25679-01-00 | DAMPER | 2 | |
| 9 | 2907-08200-00 | WASHER, PLAIN | 1 | |
| J | 17-W2561-02-00 | SECTOR, PARKING BRAKE | 1 | |
| 9 | 0384-10162-00 | .BUSH, BIMETAL | 1 | |
| J | 17-27221-00-00 | SEAL, SHAFT | 2 | |
| 9 | 2907-10600-00 | WASHER, PLAIN | 1 | |
| 9 | 9080-07600-00 | CIRCLIP (E) | 1 | |
| 9 | 0508-14548-00 | SPRING, TORSION | 1 | |
| J | 17-25672-01-00 | PAD, PARKING | 1 | |
| J | 17-27231-03-00 | ROD, BRAKE | 1 | |
| J | 17-27232-00-00 | END, ROD 1 | 1 | |
| 9 | 5317-06700-00 | NUT, HEX. | 2 | |
| 9 | 0506-08526-00 | SPRING,TENSION | 1 |
Page 22
| REF | PART NUMBER | DESCRIPTION | QTY | REMARKS |
| NO. | ||||
| 28 | J17-25673-00-00 | DAMPER, BRAKE | 1 | |
| 29 | J17-27228-00-00 | PIN, LINK JOINT | 1 | |
| 30 | 92907-05600-00 | WASHER, PLAIN | 1 | |
| 31 | 99080-04600-00 | CIRCLIP (E) | 1 | |
| 32 | 90201-123F2-00 | WASHER, PLAIN | 1 | |
| 33 | 90508-26557-00 | SPRING, TORSION | 1 | |
| 34 | 90380-12105-00 | BUSH, SOLID | 1 | |
| 35 | 90201-104G8-00 | WASHER, PLAIN | 2 | |
| 36 | JN3-F7245-00-00 | PAD, BRAKE PEDAL | 1 | |
| 37 | 90508-405A9-00 | SPRING,TORSION | 1 | |
| 38 | 90101-10447-00 | BOLT, HEX. | 1 | |
| 39 | 95617-10200-00 | NUT, U-FLANGE | 1 | |
| 40 | J55-2252M-00-00 | BRACKET, 3 | 1 | |
| 41 | J17-27246-00-00 | NAIL, BRAKE | 1 | |
| 42 | 95807-08020-00 | BOLT, FLANGE | 2 | |
| 43 | J17-25673-00-00 | DAMPER, BRAKE | 1 | |
| 44 | 90387-107F8-00 | COLLAR | 1 | |
| 45 | J20-25685-00-00 | ROD | 1 | |
| 46 | 93210-132A8-00 | O-RING | 2 | |
| 47 | 91701-10022-00 | PIN | 1 | |
| 48 | 91490-30020-00 | PIN, SPLIT | 1 | |
| 49 | J10-25681-00-00 | EQUALIZER, BRAKE | 1 | |
| 50 | 90249-14129-00 | PIN | 1 | |
| 51 | 90179-08261-00 | NUT | 1 | |
| 52 | 95317-08700-00 | NUT, HEX. | 1 | |
| 53 | JJ3-F6341-01-00 | WIRE, BRAKE 1 | 1 | |
| 54 | JJ3-F6351-02-00 | WIRE, BRAKE 2 | 1 |
Page 23
| REF | PART NUMBER | DESCRIPTION | QTY | REMARKS |
| NO. | ||||
| 55 | 99001-09600-00 | CIRCLIP (E) | 4 | |
| 56 | 91701-08018-00 | PIN | 4 | |
| 57 | 95817-06016-00 | BOLT, FLANGE | 2 | |
| 58 | 91490-25020-00 | PIN,SPLIT | 4 | |
| 59 | 90464-19815-00 | CLAMP | 1 |
Page 24
| REF NO. | PART NUMBER | DESCRIPTION | QTY | REMARKS |
| 1 | JN6-F7280-00-00 | BACKING PLATE, (RH) | 1 | (FOR RIGHT WHEEL ONLY) |
| 2 | JN3-F5340-00-00 | .SHOE, BRAKE SET | 1 | (FOR ONE WHEEL) |
| 3 | JG5-F819G-00-00 | .REPAIR PARTS KIT | 1 | |
| 4 | JG5-F7286-00-00 | .COVER, DUST | 1 | |
| 5 | JN6-F722F-00-00 | .LEVER ADJUSTER (RH) | 1 |
Page 25
| REF NO. | PART NUMBER | DESCRIPTION | QTY | REMARKS |
| 1 | JN6-F7290-00-00 | BACKING PLATE, (LH) | 1 | (FOR LEFT WHEEL ONLY) |
| 2 | JN3-F5330-00-00 | .SHOE, BRAKE SET | 1 | (FOR ONE WHEEL) |
| 3 | JG5-F819G-00-00 | .REPAIR PARTS KIT | 1 | |
| 4 | JG5-F7286-00-00 | .COVER, DUST | 1 | |
| 5 | JN6-F722E-00-00 | .LEVER ADJUSTER (LH) | 1 |
Page 26
| REF | PART NUMBER | DESCRIPTION | QTY | REMARKS |
| NO. | ||||
| J | N6-F7874-01-00 | BRACKET, PEDAL | 1 | |
| J | 17-27853-01-00 | SHAFT, PEDAL | 1 | |
| J | 38-27872-00-00 | ARM, ACCELERATOR | 1 | |
| 9 | 1609-60028-00 | PIN, SPRING | 1 | |
| 9 | 1609-35028-00 | PIN, SPRING | 1 | |
| J | F3-27871-01-00 | PEDAL, ACCELERATOR | 1 | |
| 9 | 5817-06025-00 | BOLT, FLANGE | 1 | |
| 9 | 0106-08040-00 | BOLT, RD. HEX | 1 | |
| 9 | 5707-08500-00 | NUT, FLANGE | 1 | |
| 9 | 0384-14080-00 | BUSH, BIMETAL | 2 | |
| 9 | 3210-14104-00 | O-RING | 4 | |
| J | N3-F7854-00-00 | COVER, PEDAL | 1 | |
| 9 | 5817-08016-00 | BOLT, HEX. H | 3 | |
| 9 | 0506-26282-00 | SPRING, TENSION | 1 | |
| J | J3-F6311-00-00 | WIRE, THROTTLE | 1 | |
| 9 | 1790-05012-00 | PIN | 1 | |
| 9 | 0468-10050-00 | CLIP | 1 | |
| 9 | 0508-16460-00 | SPRING, TORSION | 1 | |
| 9 | 0560-05001-00 | SPACER | 1 | |
| 9 | 5817-06025-00 | BOLT, FLANGE | 1 | |
| 9 | 5707-06500-00 | NUT, FLANGE | 1 | |
| 9 | 0601-200U1-00 | BAND | 1 | |
| 9 | 0387-068T4-00 | COLLAR | 1 |
Page 27
| FIG. 20 GOVERNOR | |||
|---|---|---|---|
| REF PART NUMBER | DESCRIPTION | QTY | REMARKS |
| NO. | |||
| 1 J38-27951-00-00 | LEVER, SPEED | 1 | |
| 2 95317-06600-00 | NUT, HEX. | 1 | |
| 3 90386-08141-00 | BUSH | 2 | |
| 4 90508-40678-00 | SPRING, TORSION | 1 | |
| 5 J38-27959-00-00 | SCREW, ADJUSTING | 1 | |
| 6 95607-06200-00 | NUT, U-FLANGE | 1 | |
| 7 JN3-G6555-00-00 | BRACKET 2 | 1 | |
| 8 90105-08859-00 | BOLT, FLANGE | 1 |
Page 28
| FIG. 21 PRIMARY CLUTCH | ||||
|---|---|---|---|---|
| REF | PART NUMBER | DESCRIPTION | QTY | REMARKS |
| NO. | ||||
| JN6-G6201-00-00 | PRIMARY CLUTCH ASSEMBLY | 1 | SEE NOTE “A” | |
| 1 | JN6-G6210-00-00 | PRIMARY FIXED SHEAVE | 1 | |
| 2 | JN6-G6220-00-00 | PRIMARY SLIDING SHEAVE | 1 | |
| 3 | 93101-28831-00 | .SEAL, OIL | 2 | |
| 4 | 90384-27823-00 | .BUSH, BIMETAL | 2 | |
| 5 | 93700-06810-00 | .NIPPLE, GREASE | 1 | |
| 6 | 90338-04840-00 | .PLUG | 3 | |
| 7 | JN6-G6232-00-00 | WEIGHT, 1 | 3 | |
| 8 | 90109-06860-00 | BOLT | 3 | |
| 9 | 90185-06834-00 | NUT, SELF-LOCKING | 3 | |
| 10 | JN6-G6251-00-00 | SPIDER | 1 | |
| 11 | JN6-G6258-01-00 | COLLAR, ROLLER | 3 | |
| 12 | 93610-358A3-00 | PIN, DOWEL | 3 | |
| 13 | 90201-098J1-00 | WASHER, PLAIN | 6 | |
| 14 | JN6-G6253-00-00 | SLIDER | 6 | |
| 15 | JN6-G6231-00-00 | CAP | 1 | |
| 16 | 90105-06861-00 | BOLT, FLANGE | 3 | |
| 17 | 90201-228K5-00 | WASHER, PLAIN | 1 | |
| 18 | JN6-G6249-00-00 | BOLT | 1 | |
| 19 | JN6-G621F-00-00 | SHIM, THRUST | 6 | |
| 20 | J55-G6241-00-00 | BELT | 1 | |
NOTE “A“: Assembly includes all parts except REF. Numbers 15, 16, 18 and 20 (the cap, 3 flange bolts for cap, the main bolt for the Primary Clutch assembly and the Belt).
Page 29
| FIG. 22 SECONDARY SHEAVE | |
| REF NO. PART NUMBER DESCRIPTION QTY | REMARKS |
| 1 JN6-G6260-00-00 SECONDARY FIXED SHEAVE 1 | |
| 2 JN6-G6271-02-00 SECONDARY SLIDING SHEAVE 1 | |
| 3 93700-06809-00 .NIPPLE, GREASE 1 | |
| 4 93109-20069-00 .SEAL, OIL 2 | |
| 5 90384-20143-00 BUSHING 1 | |
| 6 JN6-G6270-0I-KT SECONDARY SLIDING SHEAVE KIT 1 | SEE NOTE “A” |
| 7 JN6-G6280-00-00 SECONDARY SPRING SEAT 1 | |
| 8 JN6-E7688-00-00 .SHOE, RAMP 3 | |
| 9 90110-04834-00 .BOLT, HEX. SOCKET 3 | |
| 10 90508-45844-00 SPRING, TORSION 1 | L=100.5mm±1.5 |
| 11 90202-20130-00 WASHER, PLAIN 1 | |
| 12 90280-05022-00 KEY, WOODRUFF 1 | |
| 13 90201-12588-00 WASHER, PLAIN 1 | |
| 14 95617-12200-00 NUT, U-FLANGE 1 | |
| NOTE “A”: Secondary sheave kit includes oil seals, bushing, and grease nipple. |
Page 30
| REF | PART NUMBER | DESCRIPTION | QTY | REMARKS |
| NO. | ||||
| J | R3-G6290-00-00 | CASE ASSY | 1 | |
| J | N3-G6313-00-00 | COVER, TRANSMISSION | 1 | |
| 9 | 3102-25868-00 | SEAL, OIL | 1 | |
| 9 | 3306-303Y6-00 | BEARING | 3 | |
| J | N6-G6410-00-00 | DIFFERENTIAL ASSY. | 1 | |
| 9 | 3306-005Y4-00 | BEARING | 1 | |
| J | N6-G6555-00-00 | BRACKET, 2 | 1 | |
| 9 | 0105-08859-00 | BOLT, FLANGE | 7 | |
| 9 | 3306-007Y0-00 | BEARING | 2 | |
| J | N3-G633E-00-00 | BAR, 1 | 1 | |
| 9 | 1490-25030-00 | PIN, SPLIT | 2 | |
| 9 | 0101-10854-00 | BOLT, HEX. | 4 | |
| 9 | 0170-10840-00 | NUT, HEX. | 4 | |
| 9 | 0105-10840-00 | BOLT, FLANGE | 4 | |
| J | R3-G6320-00-00 | SHAFT, INPUT ASSY. | 1 | |
| J | N3-G6432-00-00 | STOPPER | 1 | |
| A | CC-QUICK-GS-KT | SEALANT | 1 | |
| 9 | 0101-08856-00 | BOLT, HEX. | 11 | |
| J | N3-G6314-00-00 | COVER, TRANSMISSION | 1 | |
| J | N3-G633G-00-00 | SHAFT | 1 | |
| J | N3-G6355-00-00 | GEAR, PRIMARY | 1 | |
| 9 | 3101-31836-00 | SEAL, OIL | 2 | |
| J | R3-G6511-00-00 | SHAFT, RR. AXLE | 1 | |
| J | R3-G6512-00-00 | SHAFT, RR. AXLE | 1 | |
| 9 | 3420-52806-00 | CIRCLIP | 4 | |
| 9 | 3306-205X2-00 | BEARING | 2 | |
| J | R3-G6514-00-00 | HUB, RR. AXLE | 2 |
Page 31
| REF | PART NUMBER | DESCRIPTION | QTY | REMARKS |
| NO. | ||||
| JN3-G6344-20-00 | SHIM | 1 | 1.0mm (0.040in) | |
| JN3-G6344-30-00 | SHIM | 1 | 1.14mm (0.045in) | |
| JN3-G6344-40-00 | SHIM | 1 | 1.27mm (0.050in) | |
| JN3-G6344-50-00 | SHIM | 1 | 1.39mm (0.055in) | |
| JN3-G6344-60-00 | SHIM | 1 | 1.52mm (0.060in) | |
| JN3-G6344-70-00 | SHIM | 1 | 1.65mm (0.065in) | |
| JN3-G6344-80-00 | SHIM | 1 | 0.38mm (0.015in) | |
| 54 | JN3-G6319-00-00 | GASKET | 1 | |
| 55 | 93410-25017-00 | CIRCLIP | 1 | |
| 56 | JR3-G6300-01-00 | TRANSAXLE ASSEMBLY | 1 |
Page 33
| REF | PART NUMBER | DESCRIPTION | QTY | REMARKS |
| NO. | ||||
| 1 | JR3-F5300-00-00 | WHEEL ASSY. | 2 | |
| 2 | 90179-12262-00 | NUT | 8 | |
| 3 | J55-G6521-00-00 | DRUM | 2 | |
| 4 | JN6-F5118-00-00 | COVER, HUB DUST | 2 | |
| 5 | 95817-08075-00 | BOLT, FLANGE | 1 | |
| 6 | 95707-08500-00 | NUT, FLANGE | 1 | |
| 7 | 97017-10020-00 | BOLT | 8 | |
| 8 | 92907-10100-00 | WASHER, LOCK | 8 | |
| 9 | 90201-102G9-00 | WASHER | 8 |
Page 34
FIG. 25 SHIFTER / CABLES
REF PART NUMBER DESCRIPTION QTY REMARKS NO.
95617-08100-00 NUT, U
1 JJ3-G8330-010-00 CABLE, SHIFT
2 J55-G6383-00-00 .LEVER, SHIFT 2
1 JF2-46382-00-00 LEVER, SHIFT 1 1 91702-06014-00 PIN 2 92907-06600-00 WASHER, PLAIN 2 91490-20025-00 PIN, SPLIT 2 JN3-G6381-00-00 KNOB, SHIFT 1 JN3-G6376-00-00 SPRING SET 1 90201-201L9-00 WASHER, PLAIN 1 90201-19551-00 WASHER, PLAIN 1 99009-19400-00 CIRCLIP (S) 1 98507-04016-00 SCREW, PANHEAD 2 92907-04100-00 WASHER, LOCK 2 92907-04600-00 WASHER 2 JN3-G6372-00-00 BRACKET, SHIFT 1 95817-06016-00 BOLT, FLANGE 4 JN3-82617-00-00 SWITCH 1 90465-06038-00 CLAMP 1 JJ3-G6394-00-00 JOINT 1
Page 35
| REF | PART NUMBER | DESCRIPTION | QTY | REMARKS |
| NO. | ||||
| 1 | JN3-K7510-02-00 | FRONT BUMBER COMP. | 1 | |
| 2 | JN3-K8164-00-00 | STAY, FR. BUMPER | 1 | |
| 3 | JN3-K8165-00-00 | STAY, FR. BUMPER | 1 | |
| 4 | 95817-06016-00 | BOLT, FLANGE | 4 | |
| 5 | 95817-08016-00 | BOLT, FLANGE | 2 |
Page 36
REF PART NUMBER DESCRIPTION QTY REMARKS NO.
| 1 | JN3-K8115-20-00 | COWL, FRONT | 1 | GRAY |
| 2 | JN3-K818E-00-00 | CAP, PROTECTOR | 2 | |
| 3 | JN6-F4161-00-00 | EMBLEM, 1 | 1 | |
| 4 | 90162-04002-00 | SCREW, OVAL C | 2 | |
| 5 | JF2-K811G-00-00 | BOLT, COWL FITTING | 1 | |
| 6 | 98980-06016-00 | SCREW, BINDING | 2 | |
| 7 | JF2-K811V-00-00 | PROTECTOR, 1 | 1 | |
| 8 | JF2-K8261-02-00 | PLATE, BODY PROTECTOR | 2 | |
| 9 | JN3-K8117-00-00 | PLATE, 1 | 12 | |
| 10 | JF2-K8262-01-00 | PLATE, BODY PROTECTOR | 1 | |
| 11 | JF2-K8263-01-00 | PLATE, BODY PROTECTOR | 1 | |
| 12 | 90185-06836-00 | NUT, SELF-LOCKING | 12 | |
| 13 | JF2-K8264-00-00 | PLATE, BODY PROTECTOR | 1 | |
| 14 | 95607-06200-00 | NUT, U-FLANGE | 24 | |
| 15 | JF2-K811W-00-00 | PROTECTOR 2 | 1 | |
| 16 | JF2-K8265-00-00 | PLATE, BODY PROTECTOR | 1 | |
| 17 | JF2-K811X-00-00 | PROTECTOR 3 | 1 | |
| 18 | JF2-78273-00-00 | COVER, HOLE 1 | 1 | |
| 19 | 90269-11042-00 | RIVET | 4 | |
| 20 | JF2-K8114-02-00 | PANEL, FRONT | 1 | SEE NOTE “A” |
| 21 | 90269-08069-00 | RIVET | 3 | |
| 22 | JN3-K815G-00-00 | SEAL, FRONT STORAGE | 1 | |
| 23 | JF2-K835E-00-00 | HOLDER, BEVERAGE | 1 | |
| 24 | 90201-060A3-00 | WASHER, PLATE | 2 | |
| 25 | 97707-60130-00 | SCREW, TAPPING | 2 | |
| 26 | JJ3-K7761-00-00 | LABEL, WARNING 1 | 1 | SEE NOTE “A” |
NOTE “A”: When replacing “Panel Front JF2-K8114-02-00” you should also replace “Label Warning 1 JJ3-K7761-00-00”.
Page 37
| REF | PART NUMBER | DESCRIPTION | QTY | REMARKS |
| NO. | ||||
| 27 | JN6-K8233-00-00 | MAT, MAIN FLOOR 3 | 1 | |
| 28 | JN6-K8231-00-00 | MAT, MAIN FLOOR 1 | 1 | |
| 29 | JN6-K8232-00-00 | MAT, MAIN FLOOR 2 | 1 | |
| 30 | 90269-08813-00 | RIVET | 4 | |
| 31 | 90267-63047-00 | RIVET, BLIND | 9 |
Page 38
REF PART NUMBER DESCRIPTION QTY REMARKS NO.
| 1 | JJ3-K7765-00-00 | LABEL, WARNING 5 | 1 | SEE NOTE “A” |
| 2 | JN3-K7741-00-00 | INDICATOR 1 | 1 | SEE NOTE “B” |
| 3 | JJ3-K8142-11-00 | PANEL, REAR BODY | 1 | SEE NOTE “A” |
| 4 | JJ3-K8141-10-00 | PANEL, INTERMEDIATE BODY | 1 | SEE NOTE “B” |
| 5 | 90183-06810-00 | NUT, SPRING | 10 | |
| 6 | 90183-06811-00 | NUT, SPRING | 4 | |
| 7 | JJ3-K8111-12-00 | PANEL, BODY SHELL | 1 | |
| 8 | JJ3-K8112-12-00 | PANEL, BODY SHELL | 1 | |
| 9 | 90151-06040-00 | SCREW, COUNTERSUNK | 2 | |
| 10 | 90267-62841-00 | RIVET, BLIND | 6 | |
| 11 | 90119-06929-00 | BOLT, WITH WASHER | 8 | |
| 12 | 90201-065F3-00 | WASHER, PLATE | 8 | |
| 13 | JJ3-K8226-00-00 | ROD, SEAT STOPPER | 1 | |
| 14 | JJ3-K8427-01-00 | HINGE, SEAT 2 | 2 | |
| 15 | 90267-64834-00 | RIVET, BLIND | 4 | |
| 16 | 90201-08681-00 | WASHER, PLATE | 4 | |
| 17 | JJ3-K814H-00-00 | HOOK, BODY LOCK | 2 | |
| 18 | 90119-08903-00 | BOLT, WITH WASHER | 2 | |
| 19 | 90110-06200-00 | BOLT, HEXAGON SOCKET HEAD | 4 | |
| 20 | 90480-13018-00 | GROMMET | 1 | |
| 21 | 90464-10814-00 | CLAMP | 1 | |
| 22 | JJ3-K8167-01-00 | BUMPER, RUBBER 1 | 2 | |
| 23 | JJ3-K7768-00-00 | LABEL, WARNING 8 | 1 | SEE NOTE “A” |
NOTE “A”: When replacing “Panel Rear Body JJ3-K8142-11-00” you must also replace “Label Warning 5 JJ3-K7765-00-00”, and “Label Warning 8 JJ3-K7768-00-00”.
NOTE “B”: When replacing “Panel Intermediate Body JJ3-K8141-10-00” you must also replace “Indicator 1 JN3-K7741-00-00”.
Page 39
| REF | PART NUMBER | DESCRIPTION | QTY | REMARKS | |
| NO. | |||||
| 24 | 90267-36853-00 | RIVET, BLIND | 4 | ||
| 25 | JR3-F4236-00-00 | MARK 2 | 1 | UR, F# JR3-100500~ | |
| JR3-101000 | |||||
| JR3-F4236-10-00 | MARK 2 | 1 | UR, F# JR3-200101~ | ||
| JR3-201000 | |||||
| 25 | JR3-F4236-00-00 | MARK 2 | 1 | UR, F# JR3-100500~ | |
| JR3-101000 | |||||
| JR3-F4236-10-00 | MARK 2 | 1 | UR, F# JR3-200101~ | ||
| JR3-201000 | |||||
| JR3-F4236-20-00 | MARK 2 | 1 | UR, F# JR3-300101~ | ||
| 26 | JR3-F4236-10-00 | MARK 5 | 1 | UR, F# JR3-200101~ JR3-201000 |
Page 40
| REF | PART NUMBER | DESCRIPTION | QTY | REMARKS |
| NO. | ||||
| 1 | JN6-K8271-00-00 | SERVICE LID | 1 | |
| 2 | JF2-K8215-10-00 | PLATE, SIDE TRIM | 1 | |
| 3 | JF2-K821F-10-00 | PLATE, SIDE TRIM | 1 | |
| 4 | 90267-48154-00 | RIVET, BLIND | 4 | |
| 5 | JJ3-K8124-00-00 | REINFORCEMENT 4 | 2 | |
| 6 | JJ3-K8191-00-00 | PANEL, REAR FENDER 1 | 1 | |
| 7 | JJ3-K8192-00-00 | PANEL, REAR FENDER 2 | 1 | |
| 8 | 90267-48101-00 | RIVET, BLIND | 6 | |
| 8 | JF2-K8187-00-00 | FLAP, FRONT FENDER LEFT | 1 | F# JR3-100101~ |
| 9 | JF2-K8189-00-00 | FLAP, FRONT FENDER RIGHT | 1 | F# JR3-100101~ |
| 10 | 90267-48831-00 | RIVET, BLIND | 4 | F# JR3-100101~ |
Page 41
FIG. 30 CARRIER
REF PART NUMBER DESCRIPTION QTY REMARKS NO.
JJ3-K810F-00-00 JJ3-K810G-00-00 JJ3-K7782-00-00 JJ3-K810N-00-00 JJ3-K8117-00-00 90119-08038-00 90119-08925-00 95617-08200-00 90267-64844-00 JJ3-K821A-00-00 JR3-K8156-00-00 JJ3-K8317-00-00 90119-06908-00 95607-06200-00 JJ3-K8384-00-00 97017-06020-00 95380-06700-00 JJ3-K8385-00-00 95617-08200-00 JJ3-K818N-00-00 JJ3-K8376-00-00 90267-64844-00 JJ3-K8380-03-00 958107-08020-00 95617-08200-00 JJ3-K818M-00-00 90240-13808-00
Page 42
| SIDE PANEL COMP. (LH) | 1 | SEE NOTE “A” |
| SIDE PANEL COMP. (RH) | 1 | |
| PANEL, DASH 2 | 1 | SEE NOTE “B” |
| REAR STORAGE LID COMP. | 1 | |
| PLATE 1 | 1 | |
| BOLT, WITH WASHER | 19 | |
| BOLT, WITH WASHER | 2 | |
| NUT, SELF-LOCKING | 21 | |
| RIVET, BLIND | 6 | |
| PAD, BODY MOUNTING 1 | 5 | |
| STOPPER, LOCK | 2 | F# JR3-100950~ |
| RING, HOOK | 2 | |
| BOLT, WITH WASHER | 6 | |
| NUT, SELF-LOCKING | 6 | |
| BOLT | 2 | |
| BOLT | 4 | |
| NUT | 4 | |
| BOLT 2 | 2 | |
| NUT, SELF-LOCKING | 2 | |
| BED, BOX | 1 | |
| SUPPORT 2 | 1 | |
| RIVET, BLIND | 2 | |
| LOCK ASSY | 1 | |
| BOLT, FLANGE | 6 | |
| NUT, SELF-LOCKING | 6 | |
| CAP, PROTECTOR END 4 | 1 | |
| PIN, CLEVIS | 2 |
REF PART NUMBER DESCRIPTION QTY REMARKS NO.
| 28 | 91490-30030-00 | PIN, COTTER | 2 | |
|---|---|---|---|---|
| 29 | JJ3-K8158-01-00 | ROD, INSPECTION LID | 1 | |
| 30 | 91490-20025-00 | PIN, COTTER | 1 | |
| 31 | JJ3-K8369-00-00 | PIN, LEVER | 1 | |
| 32 | 90119-06908-00 | BOLT, WITH WASHER | 2 | |
| 33 | 95607-06200-00 | NUT, SELF-LOCKING | 2 | |
| 34 | JJ3-K7764-01-00 | LABEL, WARNING 4 | 1 | SEE NOTE “A” |
| 35 | JJ3-K7766-01-00 | LABEL, WARNING 6 | 1 | SEE NOTE “B” |
| 36 | JJ3-K815H-00-00 | DAMPER, LOCK | 1 | |
| 37 | 90338-05830-00 | PLUG | 4 | |
| 38 | JR3-K8316-00-00 | DAMPER | 2 | |
| 39 | JJ3-K7588-00-00 | DAMPER 1 | 1 | |
| 40 | 95617-08200-00 | NUT, SELF-LOCKING | 2 | |
| 41 | JR3-K8323-00-00 | BRACKET, 1 | 1 | F# JR3-100501~ |
| 42 | JN3-K7762-01-00 | LABEL, WARNING 2 | 1 | SEE NOTE “C” |
| 43 | JN6-K8358-00-00 | HOLDER 2 | 1 | |
| 44 | 90502-10013-00 | SPRING, CONICAL | 2 | |
| 45 | 90387-046N7-00 | COLLAR | 2 | |
| 46 | 90201-044H9-00 | WASHER, PLAIN | 2 | |
| 47 | 97707-40625-00 | SCREW, PAN HEAD | 2 | |
| 48 | JN3-K8357-00-00 | HOLDER 1 | 1 | SEE NOTE “C” |
| 49 | JN6-K8358-00-KT | INFORMATION HOLDER KIT | 1 | SEE NOTE “D” |
NOTE “A”: When replacing “Side Panel Comp (LH) JJ3-K810F-00-00” you must also replace “Label Warning 4 JJ3-K7764-01-00”.
NOTE “B”: When replacing “Panel Dash 2 JJ3-K7782-00-00” you must also replace “Label Warning 6 JJ3-K7766-01-00”.
NOTE “C”: When replacing “Holder 1 JN3-K8357-00-00” you must also replace “Label Warning 2 JN3-K7762-01-00”.
NOTE “D”: Includes 43, 44, 45, 46, 47
Page 43
| REF | PART NUMBER | DESCRIPTION | QTY | REMARKS | |
|---|---|---|---|---|---|
| NO. | |||||
| 1 | JN6-K8401-10-00 | CUSHION SEAT | 1 | UR, F# JR3-300101~ | |
| 2 | JN6-K8404-09-00 | .COVER, SEAT | 1 | ||
| JN6-K8404-10-00 | .COVER, SEAT | 1 | UR, F# JR3-300101~ | ||
| 3 | JN3-K8426-01-00 | HINGE, SEAT MALE | 2 | UR, F# JR3-100500~ | |
| 4 | 97095-05012-00 | BOLT, HEX | 4 | F# ~JR3-100499 | |
| 90111-06810-00 | BOLT, BUTTON | 4 | F# JR3-100500~ | ||
| 5 | 92990-05100-00 | WASHER, LOCK | 4 | F# ~JR3-100499 | |
| 90204-06870-00 | WASHER, LOCK | 4 | F# JR3-100500~ | ||
| 6 | 90167-04815-00 | SCREW, PAN HEAD | 4 | ||
| 7 | 90185-08839-00 | NUT, SELF-LOCKING | 12 | ||
| 8 | JN6-K8121-00-00 | REINFORCEMENT 1 | 2 | ||
| 9 | JN6-K8122-01-00 | REINFORCEMENT 2 | 2 | UR, SEE NOTE “A” F# JR3-100500~ | |
| 10 | JJ3-K8420-20-00 | SEAT ASSY 2 | 1 | SEE NOTE “B” | |
| 11 | JJ3-K818E-00-00 | CAP, PROTECTOR END 1 | 2 | ||
| 12 | JJ3-K8139-00-00 | CAP, END | 2 | ||
| 13 | JR3-K8402-00-00 | SEAT SUB ASSY, BACK | 2 | ||
| 14 | JR3-K841G-09-00 | .COVER, SEAT BACK 2 | 2 | ||
| 15 | JJ3-K8413-00-00 | COVER, SEAT BACK | 2 | SEE NOTE “C” | |
| 16 | 90119-06915-00 | BOLT, WITH WASHER | 4 | ||
| 17 | JJ3-K7762-00-00 | LABEL, WARNING 2 | 1 | SEE NOTE “C” | |
| 18 | JJ3-K7763-00-00 | LABEL, WARNING 3 | 2 | SEE NOTE “B” | |
| 19 | JJ3-K8433-00-00 | DAMPER, SEAT SUPPORT | 4 | ||
NOTE “A”: For early units up to and including F# JR3-100499, you must also use REF Numbers 3 (JN3-K8426-01-00, Hinge, Seat Male ), 4 (90111-06810-00, Bolt Button ) and 5 (90204-06870-00, Washer, Lock).
NOTE “B“: When replacing “Seat Assy 2 JJ3-K8420-20-00” you must also replace “Label Warning 3 JJ3-K7763-00-00”.
NOTE “C“: When replacing the LS “Cover Seat Back JJ3-K8413-00-00” you must also replace “Label Warning 2 JJ3-K7762-00-00”.
Page 44
| REF | PART NUMBER | DESCRIPTION | QTY | REMARKS | |
|---|---|---|---|---|---|
| NO. | |||||
| J | N6-H1100-01-00 | STARTER GENERATOR | 1 | ||
| J | N3-H1150-00-00 | .ARMATURE ASSY | 1 | ||
| 9 | 3306-20226-00 | .BEARING 1 | (6202 SD) | 1 | |
| J | 10-81158-10-00 | .BEARING 2 | (6203 SD) | 1 | |
| J | 10-81159-10-00 | .HOLDER, BEARING | 1 | ||
| J | N6-H1110-10-00 | .STATOR ASSY | 1 | ||
| J | N6-H1160-10-00 | .FIELD COIL ASSY | 1 | ||
| J | 10-81148-10-00 | .SCREW 4 | 2 | ||
| 9 | 5380-06600-00 | .NUT | 4 | ||
| 9 | 2990-06600-00 | .WASHER, WAVE | 2 | ||
| 9 | 2995-06100-00 | .WASHER, WAVE | 4 | ||
| J | 10-81146-10-00 | .SCREW 2 | 4 | ||
| J | 38-81165-10-00 | .BRACKET, STARTER GENERATOR 1 | 1 | ||
| J | 10-81166-10-00 | .BRACKET, STARTER GENERATOR 2 | 1 | ||
| J | 10-81147-10-00 | .SCREW 3 | 2 | ||
| 9 | 5380-06600-00 | .NUT | 4 | ||
| 9 | 2990-06600-00 | .WASHER, WAVE | 2 | ||
| 9 | 2995-06100-00 | .WASHER, WAVE | 4 | ||
| J | F2-81119-00-00 | .BRUSH HOLDER ASSY | 1 | ||
| J | F2-81111-00-00 | .BRUSH | 4 | ||
| J | 38-81113-10-00 | .SPRING, BRUSH | 4 | ||
| J | 10-81115-10-00 | .WIRE, LEAD | 2 | ||
| 9 | 8507-05016-00 | .SCREW, PAN HEAD | 2 | ||
| 9 | 8580-04010-00 | .SCREW, PAN HEAD | 4 | ||
| J | 10-81129-10-00 | .COVER, BRUSH | 4 | ||
| J | 10-81145-10-00 | .SCREW 1 | 2 | ||
| 9 | 2990-06600-00 | .WASHER, PLAIN | 2 | ||
Page 45
| REF | PART NUMBER | DESCRIPTION | QTY | REMARKS |
| NO. | ||||
| 28 | JN3-H1661-00-00 | .SPACER | 1 | |
| 29 | JN3-H1161-00-00 | .PULLEY | 2 | |
| 30 | 90179-16889-00 | .NUT, FLANGE | 1 | |
| 31 | 98507-05018-00 | .SCREW | 3 |
Page 46
| REF | PART NUMBER | DESCRIPTION | QTY | REMARKS |
| NO. | ||||
| J | N6-H1170-00-00 | TENSIONER ASSY. | 1 | |
| 9 | 5817-08020-00 | BOLT, FLANGE | 2 | |
| 9 | 0109-087A5-00 | BOLT | 1 | |
| 9 | 5707-08500-00 | NUT, FLANGE | 1 | |
| 9 | 0107-06035-00 | BOLT, HEX. | 1 | |
| 9 | 5317-06600-00 | NUT, HEX. | 1 | |
| J | N6-H1173-00-00 | BELT | 1 | |
| 9 | 0464-09823-00 | CLAMP | 1 | |
| J | N6-85650-00-00 | ROTOR ASSY. | 1 | |
| J | N6-85640-00-00 | T.C.I. UNIT | 1 | |
| 9 | 5817-06025-00 | BOLT, FLANGE | 2 | |
| J | N6-82318-00-00 | WIRE, SUB-LEAD | 1 | |
| 9 | 5307-18600-00 | NUT, HEX. | 1 | |
| 9 | 0201-18620-00 | WASHER, PLAIN | 1 | |
| 9 | 0280-04052-00 | KEY, WOODRUFF | 1 | |
| 8 | 5G-82370-20-00 | PLUG CAP ASSY | 1 | |
| J | E8-82372-00-00 | SEAL, PLUG CAP | 1 | |
| J | N6-H1171-00-00 | BRACKET, STARTER GENERATOR | 1 | |
| 9 | 5817-08020-00 | BOLT, FLANGE | 2 | |
| 9 | 5817-12025-00 | BOLT, FLANGE | 2 | |
| 9 | 5817-06016-00 | BOLT, FLANGE | 3 |
Page 47
FIG. 34 ELECTRICAL 2
REF PART NUMBER DESCRIPTION QTY REMARKS NO.
JN3-H2133-00-00 J55-H2136-00-00 92907-06200-00 95707-06500-00 JR3-H2115-00-00 JR3-H2116-00-00 90461-08031-00 JR3-H2117-00-00 JR3-H2590-00-00 JR3-H1950-00-00 JN6-H2105-00-00 90163-06005-00 JF2-81910-01-00 95817-06016-00 JF7-82817-20-00 98507-05025-00 92907-05100-00 92907-05600-00 90464-31827-00 JR1-H3383-01-00 JN6-H3386-00-00 * 4U8-81950-02-00 JN6-85720-12-00 95817-06012-00 JN6-85724-00-00 JN8-82510-01-00
Page 48
| SCREW, FITTING | 2 | |
|---|---|---|
| PLATE, BATTERY | 1 | |
| WASHER, PLAIN | 2 | |
| NUT, FLANGE | 2 | |
| WIRE, PLUS LEAD | 1 | |
| WIRE, MINUS LEAD | 1 | |
| CLAMP | 2 | |
| WIRE, LEAD | 1 | |
| WIRE HARNESS | 1 | WITH FUSE |
| RELAY ASSY. | 1 | |
| HARNESS, WIRE | 1 | |
| SCREW, HEX. T | 2 | |
| VOLTAGE REGULATOR | 1 | |
| BOLT, FLANGE | 1 | |
| SWITCH, ACCELERATOR STOP | 1 | |
| SCREW, PAN HEAD | 2 | |
| WASHER, LOCK | 2 | |
| WASHER, PLATE | 2 | |
| CLAMP | 6 | |
| BUZZER | 1 | |
| STAY, BUZZER | 1 | |
| BATTERY ASSY. | 1 | LM |
| RELAY ASSY. | 1 | |
| OIL LEVEL GAUGE | 1 | |
| BOLT, FLANGE | 4 | |
| CLAMP, OIL LEVEL | 1 | |
| MAIN SWITCH | 1 | |
| REF | PART NUMBER | DESCRIPTION | QTY | REMARKS |
| NO. | ||||
| 28 | J44-82511-00-YY | .KEY, MAIN SWITCH | 1 | |
| 29 | JN6-83530-00-00 | PILOT LAMP A | 1 | |
| 30 | 123-83516-21-XX | .BULB, (12V-3.4W) | 1 | |
| 31 | 42X-82151-00-00 | FUSE (10A-BLADE) | 1 |
Page 49