PARTS CATALOG
2000 G20AU 2001 G20AW (JR81) U.S.A
MARCH 2000 10JR8-100E1
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2000 G20AU (JR81) U.S.A
MARCH 2000 10JR8-100E1
FOREWORD
This Parts Catalogue is related to the parts for the model(s) shown in the frame 6. Applicable Serial No. and Color Code: below. When you are ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers and part names correctly.
➀ Frame Serial No. JR8-000101 ~
➁ Engine Serial No. JR3-012677 ~
- Modifications or additions which have been made after issue of the Parts Catalogue will be announced in the Yamaha Parts News. it is advisable that you make necessary corrections to the Parts Catalogue according to the Yamaha Parts News.
- Abbreviations The following abbreviations are used in this Parts Catalogue.
- “UR”Use specified part number. “UN”Use as many as needed. “AP” Alternate parts. “LM”Local Made (Parts need to be ordered locally) “F#” Frame Number (Applicable machine number)
- Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the part name as shown below. EXAMPLE CARBURETOR ASSY .JET, PILOT .NOZZLE, MAIN
- ➀ PPG / Ditzler Paint Code for G20A: The numeral appearing to the right of each component part indicates the
- Number of component for assembly
Ultima Ivory 91390
quantity of parts for each assembly unit.
EXAMPLE
PART NO. DESCRIPTION Q’TY REMARKS 7. Note that the illustrations are for reference in finding parts numbers, not to be used for assembling. When assembling, please use the applicable service manual.
2F5-83310-60 FRONT FLASHER LIGHT ASSY 2
8. The asterisk (*) before a reference number indicates modification items after the 115-83311-60 .BULB (6V-18W) 1 first edition.
5. Applicable colors of graphics are represented in the “REMARKS” as shown below.
| PART NO. | DESCRIPTION | Q’TY | REMARKS |
|---|---|---|---|
| 2N4-24110-00-X5 | FUEL TANK COMP. | 1 | MAXIM RED |
| 3J1-24240-10 | .GRAPHIC, FUEL TANK | 1 | for MXR |
CONTENTS
PAGE Secondary Sheave
Page 5
Page 6
Page 7
Page 8
Page 9
NOTE “A”: When replacing “Case Air Filter JN6-E4411-02-00” you must also replace “Label Warning 1 JN6-K7761-10-00”.
Page 10
REF
PART NUMBER DESCRIPTION QTY REMARKS
NO.
JN6-14101-14-00 98507-05100-00 92990-05100-00 JN6-14291-00-00 J10-14227-00-00 7LV-14211-00-00 73A-14212-00-00 620-1414J-24-00 JN6-1495H-3B-00 73A-1414G-00-00 3G2-1423E-33-00 796-14184-00-00 JN6-14185-00-00 127-14198-00-00 7R1-14162-00-00 JN5-14150-00-00 22F-14186-00-00 1W G-14922-00-00 73A-14212-10-00 98507-04010-00 92990-05100-00 7E1-14191-00-00 73A-14212-00-00 7LV-14118-00-00 1K7-14197-01-00
Page 11
Page 12
REF
PART NUMBER DESCRIPTION QTY REMARKS
NO.
JN6-15100-02-00 JN6-15155-00-00 JN6-15123-00-00 90159-06107-00 93306-30709-00 93102-35191-00 93306-20211-00 90340-12097-00 812-11198-00-00 91808-16023-00 JN6-15411-00-00 93306-20716-00 93102-35191-00 93306-20211-00 JN6-15451-02-00 95817-08045-00 95817-10050-00 796-15363-01-00 93210-22344-00 J38-15361-00-00
Page 13
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REF
PART NUMBER DESCRIPTION QTY REMARKS
NO. JN6-F2110-01-00 REAR ARM COMP.
1 JN6-F2128-01-00 COVER, 1
1 JN6-F211E-01-00 PANEL, INNER 1
1 JN6-F211G-01-00 PANEL, INNER 2 1 90267-48850-00 RIVET, BLIND 4 90267-40851-00 RIVET, BLIND 2 JN6-F2123-01-00 BUSHING, 1 1 90105-13864-00 BOLT, FLANGE 1 90179-13878-00 NUT 1 97017-10020-00 BOLT, HEX. HEAD 2 92907-10100-00 WASHER, LOCK 2 92907-10600-00 WASHER, PLAIN 2 JN6-F217G-00-00 ROD, CONNECTING 1 JN6-F2124-00-00 .BUSHING, 2 2 95817-12065-00 BOLT, FLANGE 2 95617-12200-00 NUT, U-FLANGE 2 90201-12426-00 WASHER, PLAIN 2 JN3-F2210-00-00 SHOCK ABSORBER 2 95807-10055-00 BOLT, FLANGE 4 95607-10200-00 NUT, U-FLANGE 4
Page 15
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REF
PART NUMBER DESCRIPTION QTY REMARKS
NO.
JN6-F3570-00-00 JN6-F3526-00-00 90384-15826-00
90384-15825-00 90334-19800-00 JN6-F3511-00-00
JN3-F3512-00-00 95814-10040-00 95617-10200-00 91490-25020-00 J38-23527-00-00 J38-23516-00-00 90201-156J2-00 J38-23528-00-00 91609-60028-00 91609-35028-00 JN6-F3580-00-00 JN6-F3526-00-00 90384-15826-00 90384-15825-00 90334-19800-00 JN6-F3521-00-00 JN3-F3512-00-00 95814-10040-00 95607-10200-00 91490-25020-00 J38-23527-00-00
Page 17
Page 18
REF
PART NUMBER DESCRIPTION QTY REMARKS
NO.
JG5-F3811-00-00 J38-23816-00-00 93102-22314-00 J55-F3876-00-00 93332-000Y2-00 J10-23877-00-00 J10-23444-00-00 JN3-F3818-00-00 J38-23462-01-00 J10-23459-00-00 90170-08024-00 95817-06020-00 JN3-F3814-00-00 J10-23840-00-00 JN3-F3838-00-00 95617-12100-00 92907-12200-00 J38-23826-01-00 95707-16300-00 90215-16252-00 95817-10050-00 JN6-F3845-00-00 JN6-F3841-00-00 95607-10200-00 90170-12054-00 JN6-F3850-11-00 JN6-F3830-11-00
Page 19
Page 20
REF
PART NUMBER DESCRIPTION QTY REMARKS
NO.
JN6-F4110-01-00 JN6-F4610-00-00 95817-08020-00 90560-08066-00 JN6-F4410-00-00 95817-06016-00 JN6-F4312-00-00 JN6-F4560-00-00 JN6-F4311-00-00 JN6-F4313-00-00 JN6-F4314-00-00 90467-12845-00 90467-10846-00 90464-11816-00 JN3-F4300-02-00 93210-228C4-00 98507-05014-00 92907-05100-00 92907-05600-00
Page 21
REF
PART NUMBER DESCRIPTION QTY REMARKS
NO.
J46-27250-03-00 90384-14080-00 J10-27211-00-00 J17-25670-01-00 90384-05163-00 90384-12164-00 90380-12051-00 90101-06555-00 90179-06387-00 90508-23542-00 90109-08669-00 92907-08100-00 90179-08378-00 J17-25679-01-00 92907-08200-00 J17-W 2561-02-00 90384-10162-00 J17-27221-00-00 92907-10600-00 99080-07600-00 90508-14548-00 J17-25672-01-00 J17-27231-03-00 J17-27232-00-00 95317-06700-00 90506-08526-00 J17-25673-00-00
Page 22
Page 23
Page 24
Page 25
Page 26
REF
PART NUMBER DESCRIPTION QTY REMARKS
NO.
JN6-F7874-01-00 J17-27853-01-00 J38-27872-00-00 91609-60028-00 91609-35028-00 JF3-27871-00-00 95817-06025-00 90106-08040-00 95707-08500-00 90384-14080-00 93210-14104-00 JN3-F7854-00-00 95817-08016-00 90506-26282-00 JR8-F6311-00-00 91790-05012-00 90468-10050-00 90508-16460-00 90560-05001-00 95817-06025-00 95707-06500-00 90601-200U1-00 90387-068T4-00
Page 27
Page 28
NOTE “A”: Assembly includes all parts except REF. Numbers 15, 16, 18 and 20 (the cap, 3 flange bolts for cap and the main bolt for the Primary Clutch assembly).
Page 29
Page 30
REF
PART NUMBER DESCRIPTION QTY REMARKS
NO.
JN3-G6290-00-00 JN3-G6313-00-00 93102-25868-00 93306-303Y6-00 JN6-G6410-00-00 93306-005Y4-00 JN6-G6555-00-00 90105-08859-00 93306-007Y0-00 JN3-G633E-00-00 91490-25030-00 90101-10854-00 90170-10840-00 90105-10840-00 JN3-G6320-00-00 JN3-G6432-00-00 ACC-QUICK-GS-KT 90101-08856-00 JN3-G6314-00-00 JN3-G633G-00-00 JN3-G6355-00-00 93101-24822-00 JN3-G6511-00-00 JN3-G6512-00-00 93420-44805-00 93306-004X5-00 JN3-G6514-00-00
Page 31
REF
PART NUMBER DESCRIPTION QTY REMARKS
NO.
| FIG. 1 | ENGINE ASSEMBLY | |||||
|---|---|---|---|---|---|---|
| REF NO. | PART NUMBER | DESCRIPTION | QTY | REMARKS | ||
| 1 | JR3-19001-00-00 | ENGINE ASSEMBLY | 1 | |||
| REF NO. | PART NUMBER | DESCRIPTION | QTY | REMARKS |
| 1 | JN6-11102-00-00 | HEAD, CYLINDER | 1 | |
| 2 | JN6-11133-10-00 | .GUIDE, VALVE | 2 | |
| 3 | JN6-11181-00-00 | GASKET, CYLINDER HEAD | 1 | |
| 4 | 95817-10070-00 | BOLT, FLANGE | 4 | |
| 5 | 99530-14016-00 | PIN, DOW EL A | 2 | |
| 6 | 95617-08618-00 | BOLT, STUD | 2 | |
| 7 | NGK-BPR2E-S0-00 | PLUG, SPARK | 1 | STD, U.S. |
| 94702-00348 | PLUG, SPARK | 1 | STD, EUROPE | |
| NGK-BPR4E-S0-00 | PLUG, SPARK | 1 | AP, U.S. | |
| 94702-00343 | PLUG, SPARK | 1 | AP, EUROPE | |
| 8 | JN6-11191-01-00 | COVER, CYLINDER | 1 | |
| 9 | JN6-11116-00-00 | .JOINT, BREATHER | 1 | |
| 10 | JN6-11168-00-00 | COVER, BREATHER | 1 | |
| 11 | JN6-11169-00-00 | GASKET, BREATHER | 1 | |
| 12 | JN6-11193-00-00 | GASKET, HEAD COVER | 1 | |
| 13 | 95817-06030-00 | BOLT, FLANGE | 4 | |
| 14 | JN6-E1166-00-00 | PIPE, BREATHER | 1 | |
| 15 | 95617-08710-00 | BOLT, STUD | 2 | |
| 16 | 90467-13847-00 | CLAMP | 2 |
| REF NO. | PART NUMBER | DESCRIPTION | QTY | REMARKS |
| 1 | JN6-11400-00-00 | CRANK ASSY. | 1 | |
| 2 | JN6-11631-00-A0 | PISTON, (STD) | 1 | STD |
| JN6-11635-00-00 | PISTON, (0.25mm O/S) | 1 | AP | |
| JN6-11636-00-00 | PISTON (0.50mm O/S) | 1 | AP | |
| 3 | JN6-11610-00-00 | PISTON RING SET, STD. | 1 | STD |
| JN6-11610-10-00 | PISTON RING SET, (0.25mm O/S) | 1 | AP | |
| JN6-11610-20-00 | PISTON RING SET, (0.50mm O/S) | 1 | AP | |
| 4 | 447-11633-00-00 | PIN, PISTON | 1 | |
| 5 | 93450-21053-00 | CIRCLIP | 2 | |
| 6 | JN6-11650-00-00 | CONNECTING ROD ASSY | 1 | |
| 7 | JN6-11654-00-00 | .BOLT, CONNECTING ROD | 2 | |
| 8 | JN6-11454-00-00 | WEIGHT, 1 | 1 | |
| 9 | 95317-18600-00 | NUT, HEX. | 1 | |
| 10 | 90201-18620-00 | WASHER, PLAIN | 1 | |
| 11 | 90280-04052-00 | KEY, W OODRUFF | 1 |
| REF NO. | PART NUMBER | DESCRIPTION | QTY | REMARKS |
| 1 | JN6-12171-00-00 | SHAFT, CAM 1 | 1 | |
| 2 | JN6-12111-01-00 | VALVE, INTAKE | 1 | |
| 3 | JN6-12121-00-00 | VALVE, EXHAUST | 1 | |
| 4 | JN6-12153-00-00 | LIFTER, VALVE | 2 | |
| 5 | 90501-264A9-00 | SPRING, COMPRESSION | 2 | |
| 6 | J38-12117-01-00 | RETAINER, VALVE SPRING | 2 | |
| 7 | J38-12118-00-00 | LOCK, VALVE SPRING | 2 | |
| 8 | JN6-12151-00-00 | ARM, VALVE ROCKER | 2 | |
| 9 | 22F-12159-00-00 | SCREW , VALVE | 2 | |
| 10 | 90170-05302-00 | NUT, HEX. | 2 | |
| 11 | J38-12156-00-00 | SHAFT, ROCKER | 1 | |
| 12 | JN6-12154-00-00 | ROD, VALVE PUSH | 2 | |
| 13 | 5H0-12119-00-00 | SEAL, VALVE STEM | 1 |
| REF NO. | PART NUMBER | DESCRIPTION | QTY | REMARKS |
| 1 | JN6-12621-00-00 | CASE, FAN 1 | 1 | |
| 2 | 95817-06020-00 | BOLT, FLANGE | 5 | |
| 3 | JN6-12616-00-00 | COVER, FAN CASE | 1 | |
| 4 | 97707-60520-00 | SCREW , PAN HEAD | 3 | |
| 5 | JN6-12651-00-00 | AIR SHROUD, CYLINDER 1 | 1 | |
| 6 | JN6-12652-00-00 | AIR SHROUD, CYLINDER 2 | 1 | |
| 7 | 95817-06020-00 | BOLT, FLANGE | 2 | |
| 8 | JN6-E2691-00-00 | DUCT, 1 | 1 | |
| 9 | 90269-08813-00 | RIVET | 2 | |
| 10 | JR3-2179R-03-00 | PLATE, EPA / CALIF. | 1 | UR, U.S. MODEL |
| FIG. 6 INTAKE | |||
|---|---|---|---|
| REF NO. PART NUMBER | DESCRIPTION | QTY | REMARKS |
| 1 JN6-13595-00-00 | JOINT | 1 | |
| 2 95707-08500-00 | NUT, FLANGE | 2 | |
| 3 JN6-13567-00-00 | GASKET | 3 | |
| 4 90119-06920-00 | BOLT, HEX HEAD W /WASHER | 2 | |
| 5 91790-05010-00 | PIN, CYL. HEAD | 2 | |
| 6 90468-10050-00 | CLIP | 2 | |
| 7 99080-07600-00 | CIRCLIP (E) | 1 | |
| 8 91790-05010-00 | PIN, CYL. HEAD | 1 | |
| 9 90468-10050-00 | CLIP | 1 | |
| 10 JN6-E4411-02-00 | CASE, AIR FILTER | 1 | SEE NOTE “A” |
| 11 JN6-E4412-01-00 | CAP, CASE 1 | 1 | |
| 12 JN6-E4450-01-00 | ELEMENT ASSY. | 1 | |
| 13 JN6-E445E-00-00 | FILTER, 1 | 1 | |
| 14 JN6-E3586-01-00 | JOINT, CARBURETOR | 1 | |
| 15 JN6-E4424-00-00 | CLIP, CAP FIT | 5 | |
| 16 93210-398D6-00 | O-RING | 1 | |
| 17 90105-06862-00 | BOLT, FLANGE | 3 | |
| 18 JN6-F6312-01-00 | W IRE, THROTTLE | 1 | |
| 19 JR8-F6331-02-00 | W IRE, STARTER | 1 | |
| 20 JN6-K7761-10-00 | LABEL, W ARNING 1 | 1 | SEE NOTE “A” |
| 21 90201-118N2-00 | WASHER, PLAIN | 1 |
| CARBURETOR ASSY. | 1 | UR |
| .SCREW , PAN HEAD | 2 | |
| .W ASHER | 2 | |
| .BRACKET 1 | 1 | |
| .W ASHER | 1 | |
| .SCREW , PILOT ADJUSTING | 1 | |
| .SPRING, PILOT ADJUSTING | 1 | |
| .JET, PILOT | 1 | (#61.3) |
| .NOZZLE, MAIN | 1 | |
| .PIPE, MAIN BLEED | 1 | |
| .JET, MAIN | 1 | (#83.8) |
| .GASKET, FLOAT CHAMBER | 1 | |
| .FLOAT | 1 | |
| .GASKET | 1 | |
| .BOLT, HOLDING | 1 | |
| .NEEDLE ASSY | 1 | |
| .PIN, FLOAT | 1 | |
| .SCREW , THROTTLE | 1 | |
| .SPRING | 1 | |
| .SCREW , PAN HEAD | 1 | |
| .W ASHER | 1 | |
| .PLUG, DRAIN | 1 | |
| .SPRING | 1 | |
| .CAP | 1 | |
| .VENT HOSE | 1 |
| REF NO. | PART NUMBER | DESCRIPTION | QTY | REMARKS |
| 1 | JN6-E4710-00-00 | MUFFLER ASSEMBLY | 1 | |
| 2 | 7KY-14613-01-00 | GASKET, EXHAUST 1 | 1 | |
| 3 | 90179-08879-00 | NUT | 2 | |
| 4 | 90185-08841-00 | NUT, U-FLANGE | 1 | |
| 5 | 90119-08825-00 | BOLT, HEX HEAD W /WASHER | 2 | |
| 6 | JN6-F1435-10-00 | BRACKET, MUFFLER | 1 |
| CRANKCASE ASSY | 1 |
| .NOZZLE, 3 | 1 |
| PLATE, BAFFLE | 1 |
| SCREW , W /WASHER | 1 |
| BEARING | 1 |
| SEAL, OIL | 1 |
| BEARING | 1 |
| PLUG, STRAIGHT | 1 |
| GASKET | 1 |
| PIN, DOW EL A | 2 |
| COVER, CRANKCASE | 1 |
| BEARING | 1 |
| SEAL, OIL | 1 |
| BEARING | 1 |
| GASKET, CRANKCASE | 1 |
| BOLT, FLANGE | 6 |
| BOLT, FLANGE | 2 |
| PLUG, OIL | 1 |
| O-RING | 1 |
| GAUGE, LEVEL | 1 |
| REF NO. | PART NUMBER | DESCRIPTION | QTY | REMARKS |
| 1 | JN6-F1411-00-00 | BRACKET, ENGINE 1 | 1 | |
| 2 | JN6-F1419-02-00 | BRACKET, ENGINE 2 | 1 | |
| 3 | JN6-F1481-00-00 | BOLT, ENGINE | 4 | |
| 4 | 92907-10200-00 | WASHER, PLAIN | 4 | |
| 5 | 95607-10200-00 | NUT, U-FLANGE | 4 | |
| 6 | 90101-08870-00 | BOLT, HEX | 4 | |
| 7 | 90201-088K6-00 | WASHER, PLAIN | 4 | |
| 8 | JN6-F1486-00-00 | DAMPER, 2 | 8 | |
| 9 | JN6-F1459-00-00 | SPACER | 2 | |
| 10 | JN6-F1459-10-00 | SPACER | 2 | |
| 11 | 95617-08200-00 | NUT, U-FLANGE | 4 |
| REF NO. | PART NUMBER | DESCRIPTION | QTY | REMARKS |
| 1 | JR8-F2501-00-00 | FRAME COMP. | 1 | |
| 2 | JN6-F254R-00-00 | SUPPORT, BODY MOUNTING | 1 | |
| 3 | 95817-08016-00 | BOLT, FLANGE | 2 | |
| 4 | 90480-25856-00 | GROMMET | 1 | |
| 5 | JR8-G6554-00-00 | BRACKET 1 | 2 | |
| 6 | 95807-10055-00 | BOLT, FLANGE | 2 | |
| 7 | 95607-10200-00 | NUT, FLANGE | 2 |
| FRONT LOW ER ARM, LEFT | 1 | |
|---|---|---|
| .BUSHING, ARM | 1 | |
| BUSH, BIMETAL | 1 | UR |
| BUSH, BIMETAL | 1 | UR |
| PLUG, STRAIGHT | 1 | UR |
| KNUCKLE, STEERING | 1 | |
| ARM, KNUCKLE | 1 | |
| BOLT, FLANGE | 2 | |
| NUT, U-FLANGE | 2 | |
| PIN, SPLIT | 2 | |
| SEAL, DUST 1 | 1 | |
| PIN, STEERING KNUCKLE | 1 | |
| WASHER, PLAIN | 1 | |
| SEAL, DUST 2 | 1 | |
| PIN, SPRING | 1 | |
| PIN, SPRING | 1 | |
| FRONT LOW ER ARM, RIGHT | 1 | |
| .BUSHING, ARM | 1 | |
| BUSH, BIMETAL | 1 | |
| BUSH, BIMETAL | 1 | |
| PLUG, STRAIGHT | 1 | |
| KNUCKLE, STEERING | 1 | |
| ARM, KNUCKLE | 1 | |
| BOLT, FLANGE | 2 | |
| NUT, U-FLANGE | 2 | |
| PIN, SPLIT | 2 | |
| SEAL, DUST 1 | 1 | |
| REF NO. | PART NUMBER | DESCRIPTION | QTY | REMARKS |
| 28 | J38-23516-00-00 | PIN, STEERING KNUCKLE | 1 | |
| 29 | 90201-156J2-00 | WASHER, PLAIN | 1 | |
| 30 | J38-23528-00-00 | SEAL, DUST 2 | 1 | |
| 31 | 91609-60028-00 | PIN, SPRING | 1 | |
| 32 | 91609-35028-00 | PIN, SPRING | 1 | |
| 33 | 95817-10075-00 | BOLT, FLANGE | 4 | |
| 34 | 95607-10200-00 | NUT, U-FLANGE | 4 | |
| 35 | 91490-25020-00 | PIN, SPLIT | 4 | |
| 36 | JJ3-F3350-00-00 | CUSHION ASSY. | 2 | |
| 37 | 95817-10065-00 | BOLT, FLANGE | 2 | |
| 38 | 95817-10055-00 | BOLT, FLANGE | 2 | |
| 39 | 95607-10200-00 | NUT, U-FLANGE | 4 | |
| 40 | JG5-W F511-00-00 | HUB | 2 | |
| 41 | 93306-204X0-00 | BEARING | 2 | |
| 42 | 93306-005Y3-00 | BEARING | 2 | |
| 43 | 90387-241M7-00 | COLLAR | 2 | |
| 44 | 93102-30083-00 | SEAL, OIL | 2 | |
| 45 | 90209-32271-00 | WASHER | 2 | |
| 46 | 95607-14100-00 | NUT, U | 2 | |
| 47 | 91490-25020-00 | PIN, SPLIT | 2 | |
| 48 | JN6-F5118-00-00 | COVER, HUB DUST | 2 | |
| 49 | JN6-F5100-11-00 | FR. W HEEL ASSY | 2 | |
| 50 | 90179-12262-00 | NUT | 8 |
| COLUMN, STEERING | 1 |
| ARM, PITMAN | 1 |
| SEAL, OIL | 1 |
| BOLT | 1 |
| BEARING | 2 |
| NUT | 1 |
| WASHER | 1 |
| COVER, STEERING | 1 |
| SEAL, STEERING | 1 |
| BOLT | 1 |
| NUT, HEX. | 1 |
| BOLT, FLANGE | 4 |
| HOLDER, HANDLE | 1 |
| STEERING SHAFT | 1 |
| WHEEL, STEERING | 1 |
| NUT, SELF-LOCKING | 1 |
| WASHER, PLAIN | 1 |
| ARM, IDLER | 1 |
| NUT, NYLON | 1 |
| WASHER, TONGUE | 1 |
| BOLT, FLANGE | 4 |
| UNIVERSAL JOINT | 2 |
| UNIVERSAL JOINT | 2 |
| NUT, (RH THREAD) | 2 |
| NUT, (LH THREAD) | 2 |
| TIE ROD ASSY, RIGHT | 1 |
| TIE ROD ASSY, LEFT | 1 |
| REF NO. | PART NUMBER | DESCRIPTION | QTY | REMARKS |
| 28 | 95607-10200-00 | NUT, U-FLANGE | 4 | |
| 29 | 91490-25020-00 | PIN, SPLIT | 4 |
| FUEL TANK COMP | 1 | |
|---|---|---|
| CAP ASSY. | 1 | |
| BOLT, FLANGE | 2 | |
| SPACER | 2 | |
| FUEL PUMP ASSY | 1 | |
| BOLT, FLANGE | 2 | |
| PIPE, 2 | 1 | |
| FILTER ASSY. | 1 | |
| PIPE, FUEL | 1 | |
| PIPE, 3 | 1 | |
| PIPE, 4 | 1 | |
| CLIP | 2 | RED |
| CLIP | 6 | GREEN |
| CLAMP | 3 | |
| .FUEL PIPE JOINT | 1 | |
| .O-RING | 1 | |
| .SCREW , PAN HEAD | 4 | |
| .W ASHER, LOCK | 4 | |
| .W ASHER, PLAIN | 4 | |
| BRAKE ARM COMP | 1 |
| .BUSH, BIMETAL FORMED | 2 |
| PEDAL, BRAKE | 1 |
| PARKING PEDAL COMP. | 1 |
| .BUSH, BIMETAL | 1 |
| .BUSH, BIMETAL | 1 |
| .BUSH, SOLID | 1 |
| BOLT, HEX. | 1 |
| NUT | 1 |
| SPRING,TORSION | 1 |
| BOLT | 1 |
| WASHER, SPRING | 1 |
| NUT | 1 |
| DAMPER | 2 |
| WASHER, PLAIN | 1 |
| SECTOR, PARKING BRAKE | 1 |
| .BUSH, BIMETAL | 1 |
| SEAL, SHAFT | 2 |
| WASHER, PLAIN | 1 |
| CIRCLIP (E) | 1 |
| SPRING, TORSION | 1 |
| PAD, PARKING | 1 |
| ROD, BRAKE | 1 |
| END, ROD 1 | 1 |
| NUT, HEX. | 2 |
| SPRING,TENSION | 1 |
| DAMPER, BRAKE | 1 |
| REF NO. | PART NUMBER | DESCRIPTION | QTY | REMARKS |
| 28 | J17-27228-00-00 | PIN, LINK JOINT | 1 | |
| 29 | 92907-05600-00 | WASHER, PLAIN | 1 | |
| 30 | 99080-04600-00 | CIRCLIP (E) | 1 | |
| 31 | 90201-123F2-00 | WASHER, PLAIN | 1 | |
| 32 | 90508-26557-00 | SPRING, TORSION | 1 | |
| 33 | 90380-12105-00 | BUSH, SOLID | 1 | |
| 34 | 90201-104G8-00 | WASHER, PLAIN | 2 | |
| 35 | J55-27226-00-00 | WASHER, LINK | 1 | |
| 36 | JN3-F7245-00-00 | PAD, BRAKE PEDAL | 1 | |
| 37 | 90508-405A9-00 | SPRING,TORSION | 1 | |
| 38 | 90101-10447-00 | BOLT, HEX. | 1 | |
| 39 | 95617-10200-00 | NUT, U-FLANGE | 1 | |
| 40 | J55-2252M-00-00 | BRACKET, 3 | 1 | |
| 41 | J17-27246-00-00 | NAIL, BRAKE | 1 | |
| 42 | 95817-08020-00 | BOLT, FLANGE | 2 | |
| 43 | J17-25673-00-00 | DAMPER, BRAKE | 1 | |
| 44 | 90387-107F8-00 | COLLAR | 1 | |
| 45 | JR8-F5685-00-00 | ROD | 1 | |
| 46 | 93210-132A8-00 | O-RING | 2 | |
| 47 | 91701-10022-00 | PIN | 1 | |
| 48 | 91490-30020-00 | PIN, SPLIT | 1 | |
| 49 | JN6-F5681-00-00 | EQUALIZER, BRAKE | 1 | |
| 50 | 90249-14129-00 | PIN | 1 | |
| 51 | 90179-08885-00 | NUT, FLANGE LOCK | 1 | |
| 52 | 95317-08700-00 | NUT, HEX. | 1 | |
| 53 | JN6-F6341-00-00 | W IRE, BRAKE 1 | 1 | |
| 54 | JF2-F6351-10-00 | W IRE, BRAKE 2 | 1 |
| REF NO. | PART NUMBER | DESCRIPTION | QTY | REMARKS |
|---|---|---|---|---|
| 55 | 99001-09600-00 | CIRCLIP (E) | 4 | |
| 56 | 91701-08018-00 | PIN | 2 | |
| 57 | 91701-08026-00 | PIN | 2 | |
| 58 | 91490-25020-00 | PIN,SPLIT | 4 | |
| 59 | 95817-06016-00 | BOLT, FLANGE | 2 | |
| 60 | 95617-08200-00 | NUT, U-FLANGE | 1 |
| REF NO. | PART NUMBER | DESCRIPTION | QTY | REMARKS | |
|---|---|---|---|---|---|
| 1 | JN6-F7280-00-00 | BACKING PLATE, | (RH) | 1 | (FOR RIGHT W HEEL ONLY) |
| 2 | JN3-F5340-00-00 | .SHOE, BRAKE SET | 1 | (FOR ONE | |
| W HEEL) | |||||
| 3 | JG5-F819G-00-00 | .REPAIR PARTS KIT | 1 | ||
| 4 | JG5-F7286-00-00 | .COVER, DUST | 1 | ||
| 5 | JN6-F722F-00-00 | .LEVER ADJUSTER (RH) | 1 | ||
| REF NO. | PART NUMBER | DESCRIPTION | QTY | REMARKS |
| 1 | JN6-F7290-00-00 | BACKING PLATE, (LH) | 1 | (FOR LEFT W HEEL ONLY) |
| 2 | JN3-F5330-00-00 | .SHOE, BRAKE SET | 1 | (FOR ONE |
| W HEEL) | ||||
| 3 | JG5-F819G-00-00 | .REPAIR PARTS KIT | 1 | |
| 4 | JG5-F7286-00-00 | .COVER, DUST | 1 | |
| 5 | JN6-F722E-00-00 | .LEVER ADJUSTER (LH) | 1 |
| BRACKET, PEDAL | 1 |
| SHAFT, PEDAL | 1 |
| ARM, ACCELERATOR | 1 |
| PIN, SPRING | 1 |
| PIN, SPRING | 1 |
| PEDAL, ACCELERATOR | 1 |
| BOLT, FLANGE | 1 |
| BOLT, RD. HEX | 1 |
| NUT, FLANGE | 1 |
| BUSH, BIMETAL | 2 |
| O-RING | 4 |
| COVER, PEDAL | 1 |
| BOLT, HEX. H | 3 |
| SPRING, TENSION | 1 |
| W IRE, THROTTLE | 1 |
| PIN | 1 |
| CLIP | 1 |
| SPRING, TORSION | 1 |
| SPACER | 1 |
| BOLT, FLANGE | 1 |
| NUT, FLANGE | 1 |
| BAND | 1 |
| COLLAR | 1 |
| FIG. 20 GOVERNOR | |||
|---|---|---|---|
| REF NO. PART NUMBER | DESCRIPTION | QTY | REMARKS |
| 1 J38-27951-00-00 | LEVER, SPEED | 1 | |
| 2 95317-06600-00 | NUT, HEX. | 1 | |
| 3 90386-08141-00 | BUSH | 2 | |
| 4 90508-40678-00 | SPRING, TORSION | 1 | |
| 5 J38-27959-00-00 | SCREW , ADJUSTING | 1 | |
| 6 95607-06200-00 | NUT, U-FLANGE | 1 | |
| 7 JN3-G6555-00-00 | BRACKET 2 | 1 | |
| 8 90105-08859-00 | BOLT, FLANGE | 1 |
| FIG. 21 PRIMARY CLUTCH | ||
|---|---|---|
| REF NO. PART NUMBER DESCRIPTION | QTY | REMARKS |
| JN6-G6201-00-00 PRIMARY CLUTCH ASSEMBLY | 1 | SEE NOTE “A” |
| 1 JN6-G6210-00-00 PRIMARY FIXED SHEAVE | 1 | |
| 2 JN6-G6220-00-00 PRIMARY SLIDING SHEAVE | 1 | |
| 3 93101-28831-00 .SEAL, OIL | 2 | |
| 4 90384-27823-00 .BUSH, BIMETAL | 2 | |
| 5 93700-06810-00 .NIPPLE, GREASE | 1 | |
| 6 90338-04840-00 .PLUG | 3 | |
| 7 JN6-G6232-00-00 WEIGHT, 1 | 3 | |
| 8 90109-06860-00 BOLT | 3 | |
| 9 90185-06834-00 NUT, SELF-LOCKING | 3 | |
| 10 JN6-G6251-00-00 SPIDER | 1 | |
| 11 JN6-G6258-01-00 COLLAR, ROLLER | 3 | |
| 12 93610-358A3-00 PIN, DOW EL | 3 | |
| 13 90201-098J1-00 WASHER, PLAIN | 6 | |
| 14 JN6-G6253-00-00 SLIDER | 6 | |
| 15 JN6-G6231-00-00 CAP | 1 | |
| 16 90105-06861-00 BOLT, FLANGE | 3 | |
| 17 90201-228K5-00 WASHER, PLAIN | 1 | |
| 18 JN6-G6249-00-00 BOLT | 1 | |
| 19 JN6-G621F-00-00 SHIM, THRUST | 6 | |
| 20 J55-G6241-00-00 BELT | 1 |
| FIG. 22 SECONDARY SHEAVE | |
| REF NO. PART NUMBER DESCRIPTION QTY | REMARKS |
| 1 JN6-G6260-00-00 SECONDARY FIXED SHEAVE 1 | |
| 2 JN6-G6271-02-00 SECONDARY SLIDING SHEAVE 1 | |
| 3 93700-06809-00 .NIPPLE, GREASE 1 | |
| 4 93109-20069-00 .SEAL, OIL 2 | |
| 5 90384-20143-00 BUSHING 1 | |
| 6 JN6-G6270-0I-KT SECONDARY SLIDING SHEAVE KIT 1 | SEE NOTE “A” |
| 7 JN6-G6280-00-00 SECONDARY SPRING SEAT 1 | |
| 8 JN6-E7688-00-00 .SHOE, RAMP 3 | |
| 9 90110-04834-00 .BOLT, HEX. SOCKET 3 | |
| 10 90508-45844-00 SPRING, TORSION 1 | L=100.5mm±1.5 |
| 11 90280-05022-00 KEY, W OODRUFF 1 | |
| 12 90202-20130-00 WASHER, PLAIN 1 | |
| 13 90201-12588-00 WASHER, PLAIN 1 | |
| 14 95617-12200-00 NUT, U-FLANGE 1 | |
| NOTE “A”: Secondary sheave kit includes oil seals, bushing and grease nipple. |
| CASE ASSY | 1 |
| COVER, TRANSMISSION | 1 |
| SEAL, OIL | 1 |
| BEARING | 3 |
| DIFFERENTIAL ASSY. | 1 |
| BEARING | 1 |
| BRACKET, 2 | 1 |
| BOLT, FLANGE | 7 |
| BEARING | 2 |
| BAR, 1 | 1 |
| PIN, SPLIT | 2 |
| BOLT, HEX. | 4 |
| NUT, HEX. | 4 |
| BOLT, FLANGE | 4 |
| SHAFT, INPUT ASSY. | 1 |
| STOPPER | 1 |
| SEALANT 1 | 1 |
| BOLT, HEX. | 11 |
| COVER, TRANSMISSION | 1 |
| SHAFT | 1 |
| GEAR, PRIMARY | 1 |
| SEAL, OIL | 2 |
| SHAFT, RR. AXLE | 1 |
| SHAFT, RR. AXLE | 1 |
| CIRCLIP | 4 |
| BEARING | 2 |
| HUB, RR. AXLE | 2 |
| REF NO. | PART NUMBER | DESCRIPTION | QTY | REMARKS |
| JN3-G6344-20-00 | SHIM | 1 | 1.0mm (0.040in) | |
| JN3-G6344-30-00 | SHIM | 1 | 1.14mm (0.045in) | |
| JN3-G6344-40-00 | SHIM | 1 | 1.27mm (0.050in) | |
| JN3-G6344-50-00 | SHIM | 1 | 1.39mm (0.055in) | |
| JN3-G6344-60-00 | SHIM | 1 | 1.52mm (0.060in) | |
| JN3-G6344-70-00 | SHIM | 1 | 1.65mm (0.065in) | |
| JN3-G6344-80-00 | SHIM | 1 | 0.38mm (0.015in) | |
| 54 | JN3-G6319-00-00 | GASKET | 1 | |
| 55 | 93410-25017-00 | CIRCLIP (S) | 1 | |
| 56 | JN6-G6300-01-00 | TRANSAXLE ASSEMBLY | 1 | W ith brake plates |
Page 33
| REF NO. | PART NUMBER | DESCRIPTION | QTY | REMARKS |
| 1 | JN6-F5100-11-00 | WHEEL ASSY. | 2 | |
| 2 | 90179-12262-00 | NUT | 8 | |
| 3 | J55-G6521-00-00 | DRUM | 2 | |
| 4 | JN6-F5118-00-00 | COVER, HUB DUST | 2 | |
| 5 | 95817-08075-00 | BOLT, FLANGE | 1 | |
| 6 | 95707-08500-00 | NUT, FLANGE | 1 | |
| 7 | 97017-10020-00 | BOLT | 8 | |
| 8 | 92907-10100-00 | WASHER, LOCK | 8 | |
| 9 | 90201-102G9-00 | WASHER | 8 |
Page 34
REF
PART NUMBER DESCRIPTION QTY REMARKS
NO. 95617-08100-00 NUT, U
1 JR8-G8330-01-00 CABLE, SHIFT ASSY.
2 J55-G6383-00-00 LEVER, SHIFT 2
1 JR8-G6371-01-00 WIRE SHIFT 2 JF2-46382-00-00 LEVER, SHIFT 1 1 91702-06014-00 PIN 2 92907-06600-00 WASHER, PLAIN 2 91490-20025-00 PIN, SPLIT 2 JN3-G6381-00-00 KNOB, SHIFT 1 JN3-G6376-00-00 SPRING SET 1 90201-201L9-00 WASHER, PLAIN 1 90201-19551-00 WASHER, PLAIN 1 99009-19400-00 CIRCLIP (S) 1 98507-04016-00 SCREW , PANHEAD 2 92907-04100-00 WASHER, LOCK 2 92907-04600-00 WASHER 2 JN3-G6372-00-00 BRACKET, SHIFT 1 95817-06016-00 BOLT, FLANGE 4 JN3-82617-00-00 SW ITCH 1 90465-06038-00 CLAMP 1 90464-19815-00 CLAMP 1
Page 35
| REF NO. | PART NUMBER | DESCRIPTION | QTY | REMARKS |
| 1 | JN3-K7510-02-00 | FRONT BUMBER COMP. | 1 | |
| 2 | JN3-K8164-00-00 | STAY, FR. BUMPER | 1 | |
| 3 | JN3-K8165-00-00 | STAY, FR. BUMPER | 1 | |
| 4 | 95817-06016-00 | BOLT, FLANGE | 4 | |
| 5 | 95817-08016-00 | BOLT, FLANGE | 2 | |
| 6 | JN6-K7540-00-00 | REAR BUMPER | 1 | |
| 7 | JN3-K8174-00-00 | STAY, RR. BUMPER | 2 | |
| 8 | 95817-10020-00 | BOLT, FLANGE | 2 | |
| 9 | 95817-06016-00 | BOLT, FLANGE | 4 |
Page 36
REF
PART NUMBER DESCRIPTION QTY REMARKS
NO.
| 1 | JN3-K8115-00-00 | COW L, FRONT | 1 | IVORY |
| 2 | JN3-K818E-00-00 | CAP, PROTECTOR | 2 | W /O SUNTOP |
| 3 | JN6-F4161-01-00 | EMBLEM, 1 | 1 | |
| 4 | 90162-04002-00 | SCREW , OVAL C | 2 | |
| 5 | JF2-K811G-00-00 | BOLT, COW L FITTING | 1 | |
| 6 | 98980-06016-00 | SCREW , BINDING | 2 | |
| 7 | JF2-K811V-00-00 | PROTECTOR, 1 | 1 | |
| 8 | JF2-K8261-02-00 | PLATE, BODY PROTECTOR | 2 | |
| 9 | JN3-K8117-00-00 | PLATE, 1 | 12 | |
| 10 | JF2-K8262-01-00 | PLATE, BODY PROTECTOR | 1 | |
| 11 | JF2-K8263-01-00 | PLATE, BODY PROTECTOR | 1 | |
| 12 | 90185-06836-00 | NUT, SELF-LOCKING | 12 | |
| 13 | JN6-K8264-00-00 | PLATE, BODY PROTECTOR | 1 | |
| 14 | 95607-06200-00 | NUT, U-FLANGE | 2 | |
| 15 | JN6-K8265-00-00 | PLATE, BODY PROTECTOR | 1 | |
| 16 | 95607-06200-00 | NUT, U-FLANGE | 2 | |
| 17 | JN3-K8273-00-00 | COVER, HOLE 1 | 1 | |
| 18 | JF2-K8114-02-00 | PANEL, FRONT | 1 | |
| 19 | 90269-08069-00 | RIVET | 3 | |
| 20 | JN3-K815G-00-00 | SEAL, FRONT STORAGE | 1 | |
| 21 | JR8-K7768-00-00 | LABEL, W ARNING 8 | 1 | SEE NOTE “A” |
| 22 | JN6-K835E-00-00 | HOLDER, BEVERAGE | 1 | |
| 23 | JN3-K835G-00-00 | HOUSING, HOLDER | 1 | SEE NOTE “A” |
| 24 | 97707-60130-00 | SCREW , PAN HEAD | 6 | |
| 25 | JN6-K8182-00-00 | PLATE, 2 | 1 | |
| 26 | 90267-63047-00 | RIVET, BLIND | 2 |
NOTE “A”: When replacing “Housing Holder JN3-K835G-00-00” you must also replace “Label Warning 8 JR8-K7768-00-00”.
Page 37
REF
PART NUMBER DESCRIPTION QTY REMARKS
NO.
| 1 | JR8-K8420-00-00 | SEAT ASSY. 2 | 1 | |
|---|---|---|---|---|
| 2 | JR8-K8141-00-00 | PANEL, INTERMEDIATE BODY | 1 | IVORY SEE NOTE “A” |
| 3 | 90338-05834-00 | PLUG, SEAT SEAL | 12 | |
| 4 | JN3-K842A-00-00 | SEAT SEAL 2 | 1 | |
| 5 | JR8-K8425-00-00 | SEAT SEAL | 2 | |
| 6 | JN6-K824E-00-00 | TRIM, REAR BODY | 1 | |
| 7 | JN3-K7741-00-00 | INDICATOR 1 | 1 | SEE NOTE “A” |
| 8 | 90111-06810-00 | BOLT, HEX SOCKET | 2 | |
| 9 | JR8-K8447-00-00 | TRIM | 2 | |
| 10 | 9560P-08200-00 | NUT | 4 | |
| 11 | 90201-088S2-00 | WASHER | 4 | |
| 12 | 90101-08870-00 | BOLT | 4 | |
| 13 | 4XE-F1399-00-00 | NUT (RIVNUT) | 6 | |
14 5FU-F111A-00-00 END PLUG 2
15 4XE-F1399-00-00 CAP, ROUND 2
16 90269-08813-00-00
17 90267-63047-00
18 JN6-K8231-00-00
19 JN6-K8232-00-00
20 JN6-K8233-00-00 RIVET 4 RIVET, BLIND 10 MAT MAIN FLOOR 1 1 MAT MAIN FLOOR 2 1 MAT MAIN FLOOR 3 1
NOTE “A”: When replacing “Panel Intermediate Body JR8-K8141-00-00” you must also replace “Indicator 1 JN3-K7741-00-00”.
Page 38
REF
PART NUMBER DESCRIPTION QTY REMARKS
NO.
JN6-K8142-00-00 90110-06200-00 90201-068H0-00 90183-06811-00 JN3-K8363-00-00 90338-05834-00 JN3-K8425-00-00 JN3-K842A-00-00 90338-05834-00 JN6-K824E-00-00 JF2-K8237-00-00 90269-08069-00 90101-06876-00 90201-068G7-00 90185-06836-00 JN3-K8151-00-00 90267-36853-00 JR8-K8241-00-00 90269-08813-00 JN6-K8251-01-00 JN6-K8252-01-00 JR8-F4236-00-00 JN6-H2377-00-00 JN3-K8299-10-00
Page 39
IVORY
PANEL, REAR BODY
1 SEE NOTE “A”
BOLT, HEX. SOCKET
2 WASHER, PLAIN
2 NUT, SPRING 2 PROTECTOR 2 PLUG, REAR BODY CHOKE HOLE 1 SEAL, SEAT 2 SEAL, SEAT 2 2 PLUG 20 TRIM, REAR BODY 1 COVER, REAR FLOOR 1 RIVET 7
UR
BOLT, HEX HEAD W/WASHER 2
UR
WASHER, PLAIN 4
UR
NUT, SELF LOCK 2 PANEL, INSPECTION 1 RIVET, BLIND 2 MAT, REAR FLOOR 1 RIVET 4 PAD, SILENCER 1 1 PAD, SILENCER 2 1 MARK 2 1 UR LABEL 1 SEE NOTE “A” PLATE, CAUTION 3 1 SEE NOTE “A”
REF
PART NUMBER DESCRIPTION QTY REMARKS
NO.
| 25 | JN3-K8297-10-00 | PLATE, CAUTION 1 | 1 SEE NOTE “A” | |||
| 26 | JN6-F4239-00-00 | MARK 5 | 1 UR | |||
| 27 | JN3-K8243-00-00 | MAT, BODY SIDE LEF | T | 1 | ||
| 28 | JN3-K8244-00-00 | MAT, BODY SIDE RI | GHT | 1 | ||
| 29 | 90269-07810-00 | RIVET | 10 | |||
| 30 | 90338-25836-00 | PLUG, REAR BODY | F | / | R HOLE | 1 |
NOTE “A”: When replacing “Panel Rear Body JN6-K8142-00-00” you must also replace “Label JN6-H2377-00-00”, “Plate Caution 3 JN3-K8299-10-00”, and “Plate Caution 1 JN3-K8297-10-00”.
Page 40
| REF NO. | PART NUMBER | DESCRIPTION | QTY | REMARKS |
| 1 | JN6-K8271-00-00 | SERVICE LID | 1 | |
| 2 | JR8-K821F-01-00 | PLATE, SIDE TRIM | 1 | |
| 3 | JR8-K8215-01-00 | PLATE, SIDE TRIM | 1 | |
| 4 | 90267-48154-00 | RIVET, BLIND | 6 | |
| 5 | 90267-48086-00 | RIVET, BLIND | 4 | |
| 6 | JF2-K8191-00-00 | PANEL, REAR FENDER (LH) | 1 | |
| 7 | JF2-K8192-00-00 | PANEL, REAR FENDER (RH) | 1 | |
| 8 | JF2-K8187-00-00 | FLAP, FRONT FENDER LEFT | 1 | |
| 9 | JF2-K8189-00-00 | FLAP, FRONT FENDER RIGHT | 1 | |
| 10 | 90267-48831-00 | RIVET, BLIND | 4 |
Page 41
REF
PART NUMBER DESCRIPTION QTY REMARKS
NO.
| 1 | JN3-K8357-00-00 | HOLDER, 1 | 1 | SEE NOTE “A” |
| 2 | JN6-K8358-00-00 | HOLDER, 2 | 1 | |
| 3 | 97707-40625-00 | SCREW , PAN HEAD | 2 | |
| 4 | 90201-044H9-00 | WASHER, PLAIN | 2 | |
| 5 | 90502-10013-00 | SPRING, CONICAL | 2 | |
| 6 | 90387-046N7-00 | COLLAR | 2 | |
| 7 | JN3-K7762-01-00 | LABEL, W ARNING 2 | 1 | SEE NOTE “A” |
| 8 | JN6-K8358-00-KT | INFORMATION HOLDER KIT | 1 | SEE NOTE “B” |
| 9 | 90111-08803-00 | BOLT, HEX. SOCKET | 2 | |
| 10 | 90201-08103-00 | WASHER, PLAIN | 4 | |
| 11 | 90185-08832-00 | NUT, SELF-LOCKING | 2 | |
| 12 | JN3-K8340-00-00 | LUGGAGE RACK | 1 | |
| 13 | 5FU-F111A-00-00 | END PLUG | 2 |
NOTE “A”: When replacing “Holder 1 JN3-K8357-00-00” you must also replace “Label Warning 2 JN3-K7762-01-00”.
NOTE “B”: Includes 2, 3, 4, 5, 6.
Page 42
REF
PART NUMBER DESCRIPTION QTY REMARKS
NO.
| 1 | JN6-K8401-10-00 | CUSHION SEAT | 1 | UR |
| 2 | JN6-K8404-10-00 | .COVER, SEAT | 1 | |
| 3 | JF2-K8427-00-00 | HINGE, SEAT FEMALE | 2 | |
| 4 | 90105-06903-00 | BOLT, FLANGE | 4 | |
| 5 | JN3-K8426-01-00 | HINGE, SEAT MALE | 2 | UR |
| 6 | 90111-06810-00 | BOLT, BUTTON | 4 | |
| 7 | 90204-06870-00 | WASHER, LOCK | 4 | |
| 8 | JN6-K8361-00-00 | ARM REST 1 | 1 | UR |
| 9 | JN6-K8362-00-00 | ARMREST 2 | 1 | |
| 10 | 90167-04815-00 | SCREW , P/H TAPPING | 4 | |
| 11 | 90185-08839-00 | NUT, SELF LOCKING | 8 | |
| 12 | 95617-08200-00 | NUT, U-FLANGE | 4 | |
| 13 | JN6-K8121-00-00 | REINFORCEMENT 1 | 2 | |
| 14 | JN6-K8122-01-00 | REINFORCEMENT 2 | 2 | UR |
| 15 | JN3-K8402-00-00 | BACK, SEAT SUB. | 2 | |
| 16 | JN3-K841G-09-00 | .COVER, SEAT BACK 2 | 1 | |
| 17 | JN3-K8413-00-00 | COVER, SEAT BACK | 2 | SEE NOTE “A” |
| 18 | 90111-08803-00 | BOLT, HEX SOCKET | 4 | |
| 19 | 90201-098J4-00 | WASHER, PLAIN | 4 | |
| 20 | 958950-06025-00 | BOLT, FLANGE | 4 | |
| 21 | 90201-068G0-00 | WASHER, PLAIN | 4 | |
| 22 | 90201-068G6-00 | WASHER, PLAIN | 4 | |
| 23 | JR8-K8420-00-00 | SEAT ASSY. 2 | 1 | |
| 24 | JN3-K842H-00-00 | RETAINER, SEAT | 2 | |
| 25 | JR8-K7767-00-00 | LABEL, W ARNING 7 | 1 | SEE NOTE “A” |
| 26 | JR8-K8461-00-00 | PROTECTOR 1 | 2 |
NOTE “A”: When replacing the RS “Cover Seat Back JN3-K8413-00-00” you must also replace “Label Warning 7 JR8-K7767-00-00”.
Page 43
REF
PART NUMBER DESCRIPTION QTY REMARKS
NO.
| 1 | JN6-K8401-10-00 | CUSHION SEAT | 1 | UR |
| 2 | JN6-K8404-10-00 | .COVER, SEAT | 1 | |
| 3 | JF2-K8427-00-00 | HINGE, SEAT FEMALE | 2 | |
| 4 | 90105-06903-00 | BOLT, FLANGE | 4 | |
| 5 | JN3-K8426-01-00 | HINGE, SEAT MALE | 2 | UR |
| 6 | 90111-06810-00 | BOLT, BUTTON | 4 | |
| 7 | 90204-06870-00 | WASHER, LOCK | 4 | |
| 8 | JR8-K836L-00-00 | ARM REST 3 | 1 | |
| 9 | JN6-K8362-00-00 | ARMREST 2 | 1 | |
| 10 | 90167-04815-00 | SCREW , P/H TAPPING | 4 | |
| 11 | 90185-08839-00 | NUT, SELF LOCKING | 8 | |
| 12 | 95617-08200-00 | NUT, U-FLANGE | 4 | |
| 13 | JN6-K8121-00-00 | REINFORCEMENT 1 | 2 | |
| 14 | JN6-K8122-01-00 | REINFORCEMENT 2 | 2 | UR |
| 15 | JN3-K8402-00-00 | BACK, SEAT SUB. | 2 | |
| 16 | JN3-K841G-09-00 | .COVER, SEAT BACK 2 | 1 | |
| 17 | JN3-K8413-00-00 | COVER, SEAT BACK | 2 | |
| 18 | 90119-08820-00 | BOLT, HEX. W /WASHER | 4 | |
| 19 | 90201-098J4-00 | WASHER, PLAIN | 4 | |
| 20 | 958950-06025-00 | BOLT, FLANGE | 4 | |
| 21 | 90201-068G0-00 | WASHER, PLAIN | 4 | |
| 22 | 90201-068G6-00 | WASHER, PLAIN | 4 | |
| 23 | JR8-K8423-00-00 | SUPPORT, SEAT BACK | 1 | SEE NOTE “A” |
| 24 | JN3-K842H-00-00 | RETAINER, SEAT | 2 | |
| 25 | 95817-08045-00 | BOLT, FLANGE | 4 | |
| 26 | 5FU-F111A-00-00 | END PLUG | 2 | |
| 27 | JR8-K7766-00-00 | LABEL, W ARNING 6 | 1 | SEE NOTE “A” |
NOTE “A”: When replacing “Support Seat Back JR8-K8423-00-00” you must also replace “Label Warning 6 JR8-K7766-00-00”.
Page 44
REF
PART NUMBER DESCRIPTION QTY REMARKS
NO.
JN6-H1100-01-00 JN3-H1150-00-00 93306-20226-00 J10-81158-10-00 J10-81159-10-00 JN6-H1110-10-00 JN6-H1160-10-00 J10-81148-10-00 95380-06600-00 92990-06600-00 92995-06100-00 J10-81146-10-00 J38-81165-10-00 J10-81166-10-00 J10-81147-10-00 95380-06600-00 92990-06600-00 92995-06100-00 JF2-81119-00-00 JF2-81111-00-00 J38-81113-10-00 J10-81115-10-00 98507-05016-00 98580-04010-00 J10-81129-10-00 J10-81145-10-00 92990-06600-00
Page 45
| STARTER GENERATOR | 1 |
| .ARMATURE ASSY | 1 |
| .BEARING 1 (6202 SD) | 1 |
| .BEARING 2 (6203 SD) | 1 |
| .HOLDER, BEARING | 1 |
| .STATOR ASSY | 1 |
| .FIELD COIL ASSY | 1 |
| .SCREW 4 | 2 |
| .NUT | 4 |
| .W ASHER, W AVE | 2 |
| .W ASHER, W AVE | 4 |
| .SCREW 2 | 4 |
| .BRACKET, STARTER GENERATOR 1 | 1 |
| .BRACKET, STARTER GENERATOR 2 | 1 |
| .SCREW 3 | 2 |
| .NUT | 4 |
| .W ASHER, W AVE | 2 |
| .W ASHER, W AVE | 4 |
| .BRUSH HOLDER ASSY | 1 |
| .BRUSH | 4 |
| .SPRING, BRUSH | 4 |
| .W IRE, LEAD | 2 |
| .SCREW , PAN HEAD | 2 |
| .SCREW , PAN HEAD | 4 |
| .COVER, BRUSH | 4 |
| .SCREW 1 | 2 |
| .W ASHER, PLAIN | 2 |
| REF NO. | PART NUMBER | DESCRIPTION | QTY | REMARKS |
| 28 | JN3-H1661-00-00 | .SPACER | 1 | |
| 29 | JN3-H1161-00-00 | .PULLEY | 2 | |
| 30 | 90179-16889-00 | .NUT, FLANGE | 1 | |
| 31 | 98507-05018-00 | .SCREW | 3 |
Page 46
REF
PART NUMBER DESCRIPTION QTY REMARKS
NO.
JN6-H1170-00-00 95817-08020-00 90109-087A5-00 95707-08500-00 90107-06035-00 95317-06600-00 JN6-H1173-00-00 90464-09823-00 JN6-85650-00-00 JN6-85640-00-00 95817-06025-00 JN6-82318-00-00 95307-18600-00 90201-18620-00 90280-04052-00 85G-82370-20-00 JE8-82372-00-00 JN6-H1171-00-00 95817-08020-00 95817-12025-00 95817-06016-00 90464-40825-00 90207-05800-00 90267-48838-00
Page 47
| TENSIONER ASSY | 1 |
| BOLT, FLANGE | 2 |
| BOLT | 1 |
| NUT, FLANGE | 1 |
| BOLT, HEX. | 1 |
| NUT, HEX. | 1 |
| BELT | 1 |
| CLAMP | 1 |
| ROTOR ASSY. | 1 |
| T.C.I. UNIT | 1 |
| BOLT, FLANGE | 2 |
| W IRE, SUB-LEAD | 1 |
| NUT, HEX. | 1 |
| WASHER, PLAIN | 1 |
| KEY, W OODRUFF | 1 |
| PLUG CAP ASSY | 1 |
| SEAL, PLUG CAP | 1 |
| BRACKET, STARTER GENERATOR | 1 |
| BOLT, FLANGE | 2 |
| BOLT, FLANGE | 2 |
| BOLT, FLANGE | 3 |
| CLAMP | 2 |
| WASHER, FINISH | 1 |
| RIVET | 1 |
REF
PART NUMBER DESCRIPTION QTY REMARKS
NO.
JN3-H2133-00-00 J55-H2136-00-00 92907-06200-00 95707-06500-00 JN6-H2115-01-00 JN6-H2116-01-00 JN6-H2117-00-00 JR8-H2590-00-00 JF2-H1950-00-00 JN6-H2105-00-00 90163-06005-00 JF2-81910-01-00
95817-06016-00 JF7-82817-20-00 98507-05025-00 92907-05100-00 92907-05600-00 90464-31827-00 JR1-H3383-01-00 JN6-H3386-00-00
*
4U8-81950-02-00 JN6-H1942-00-00 90461-16802-00 95817-06016-00 90480-25856-00 JN6-85720-12-00
Page 48
| SCREW , FITTING | 2 | |
|---|---|---|
| PLATE, BATTERY | 1 | |
| WASHER, PLAIN | 2 | |
| NUT, FLANGE | 2 | |
| W IRE, PLUS LEAD | 1 | |
| W IRE, MINUS LEAD | 1 | |
| W IRE, LEAD | 1 | |
| W IRE HARNESS | 1 | WITH #33 FUSE |
| RELAY ASSY. | 1 | |
| HARNESS, W IRE | 1 | |
| SCREW , HEX. T | 2 | |
| VOLTAGE REGULATOR | 1 | |
| BOLT, FLANGE | 1 | |
| SW ITCH, ACCELERATOR STOP | 1 | |
| SCREW , PAN HEAD | 2 | |
| WASHER, LOCK | 2 | |
| WASHER, PLATE | 2 | |
| CLAMP | 4 | |
| BUZZER | 1 | |
| STAY, BUZZER | 1 | |
| BATTERY ASSY. | 1 | LM |
| RELAY ASSY. | 1 | |
| COVER | 1 | |
| CLAMP | 1 | |
| BOLT, FLANGE | 2 | |
| GROMMET | 1 | |
| OIL LEVEL GAUGE | 1 | |
| REF NO. | PART NUMBER | DESCRIPTION | QTY | REMARKS |
| 28 | 95817-06012-00 | BOLT, FLANGE | 4 | |
| 29 | JN6-85724-00-00 | CLAMP, OIL LEVEL | 1 | |
| 30 | JN8-82510-01-00 | MAIN SW ITCH | 1 | |
| 31 | J44-82511-00-YY | KEY, MAIN SW ITCH | 1 | |
| 32 | JN6-83530-00-00 | PILOT LAMP A | 1 | |
| 33 | 123-83516-21-XX | .BULB, (12V-3.4W ) | 1 | |
| 34 | 42X-82151-00-00 | FUSE (10A-BLADE) | 1 | |
| 35 | JR8-H259L-00-00 | WIRE, HARNESS ASSY. 1 | 1 |
Page 49
| REF NO. | PART NUMBER | DESCRIPTION | QTY | REMARKS |
| 1 | JG5-F512L-00-00 | HUB-CAP, PLAIN | 4 | Comes with clips |
| 2 | JG5-F512N-00-00 | .CLIP, HUB CAP | 3 | |
| 3 | JG5-F512M-00-00 | HUB-CAP, MAG-STYLE | 4 | Comes with clips |
| 4 | JN6-HUBCP-TF-00 | HUB-CAP, TUNING FORK LOGO | 4 | Comes with clips |
Page 50
| REF NO. | PART NUMBER | DESCRIPTION | QTY | REMARKS | ||
|---|---|---|---|---|---|---|
| 1 | JN3-K7200-00-00 | W INDSHIELD ASSY. (ONE PIECE, CLEAR) | 1 | UR, AP | ||
| JN3-K7200-10-00 | W INDSHIELD ASSY. (ONE PIECE, TINTED) | 1 | UR, AP | |||
| 2 | JN3-K7211-01-00 | .W INDSHIELD (ONE PIECE, CLEAR) | 1 | UR | ||
| JN3-K7211-11-00 | .W INDSHIELD (ONE PIECE, TINTED) | 1 | UR | |||
| 3 | JN3-K838C-00-00 | .HOLDER SHIELD | 2 | |||
| 4 | JN3-K722A-01-00 | .FASTENER, 2 | 3 | |||
| 5 | JN3-K7200-20-00 | W INDSHIELD ASSY. (HINGED, CLEAR) | 1 | UR, AP | ||
| JN3-K7200-30-00 | W INDSHIELD ASSY. (HINGED, TINTED) | 1 | UR, AP | |||
| 6 | ACC-CCGLU-ES-ET | LATCH, RUBBER | 2 | SEE NOTE “A” | ||
| 7 | JN3-K7238-00-00 | ..DAMPER, W INDSHIELD | 6 | |||
| 8 | JN3-K838A-00-00 | .RETAINER 1 | 2 | |||
| 9 | JN3-K722A-01-00 | .FASTENER 2 | 1 | |||
| 10 | JN3-K7222-00-00 | .BRACKET, W /S | 2 | |||
| NOTE “A”: Includes adhesive. Replaces old style latch for hinged windshields. | ||||||
Page 51
| REF NO. | PART NUMBER | DESCRIPTION | QTY | REMARKS |
| 1 | JR8-K8310-00-00 | SUN ROOF ASSY | 1 | |
| 2 | JR8-K8314-00-00 | .COVER, SUNROOF | 1 | |
| 3 | JR8-K8312-00-00 | .SUPPORT, ROOF 1 | 1 | |
| 4 | JN3-K832F-00-00 | .GROMMET, ROOF | 2 | |
| 5 | JN6-K834A-00-00 | .REINF., HOLDER | 2 | UR |
| 6 | 90201-088J3-00 | .W ASHER, PLAIN | 26 | |
| 7 | 90176-08801-00 | .NUT, CAP | 2 | UR |
| 8 | 90185-12835-00 | .NUT, SELF-LOCKING | 10 | |
| 9 | 90101-22863-00 | .BOLT, HEX. | 8 | |
| 10 | 90101-22864-00 | .BOLT, HEX. | 4 | |
| 11 | JR8-K8313-01-00 | .SUPPORT, ROOF 2 (LH) | 1 | |
| 12 | JR8-K831A-01-00 | .SUPPORT, ROOF 3 (RH) | 1 | |
| 13 | JN3-K832G-00-00 | .GROMMET, ROOF | 2 |
Page 52
| FIG. 40 | OPTIONAL ORNAMENT PLATE | ||||||
|---|---|---|---|---|---|---|---|
| REF NO. | PART NUMBER | DESCRIPTION | QTY | REMARKS | |||
| 1 | JN3-K814N-00-00 | PLATE, ORNAMENT | 1 | ||||
Page 53
| REF NO. | PART NUMBER | DESCRIPTION | QTY | REMARKS |
| 1 | JN6-H430A-20-00 | LIGHT KIT ASSY. | 1 | |
| 2 | JN3-H4303-20-00 | .HEAD LIGHT UNIT ASSY. | 1 | INCLUDES RH & LH HEADLIGHTS |
| 3 | JN3-H3976-20-00 | .SW ITCH | 1 | |
| 4 | 90890-05159-00 | .BULLET, PLUG | 2 | |
| 5 | JN6-H4159-00-00 | .CORD, HEAD LIGHT | 1 | |
| 6 | JN3-H4700-00-00 | .TAIL LIGHT ASSY | 2 | |
| 7 | JN3-H4718-00-00 | .GROMMET,TAIL | 2 | |
| 8 | 90464-14806-00 | .CLAMP | 25 |
Page 54